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ASRaymond_Nitrogen_Gas_Springs.pdf

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ASRaymond_Nitrogen_Gas_Springs.pdf

®RaymondNitrogenGasSpringsandAccessoriesDeutscherAkkreditieungsRatDARTGAZQ91002ISOCertifiedDINENISO9001CertificateRegistrationNo.091004684DepartamentoDeIndustriaYEnergiaDelGobiernoVasco,SpainNo.FBG9119SwedishPlantInspectorateNo.1224No.10471ISOCERTIFICATIONPRODUCTSAFETYAPPROVALSTÜVRheinlandFeaturesUnchanginglengthoverallnogrowthUnparalleledfieldsafetyrecordManufacturedfromthefinestmaterialsavailableComponentmountingsDistributedworldwideEverycriticaltolerancemeasuredandinspectedSafetysecuritydeviceavailableonselectedmodelsProvidetechnicalassistanceintheselectionandinstallationofallunitsCustomspringsandaccessoriesavailableRaymond®engineeredandqualitybackedproductsTechnicalDataManufacturerisISOcertified100StaticleaktestedPressuremediumnitrogenMaximuminitialpressure650psi2600psi45to179barmodeldependentRangeofoperatingtemperature25°Fto180°F32°Cto82°CMaximumrecommendedoperatingtemperature180°F80°CMaximumpistonrodspeed115ft/min35meters/min.Pressureincreases4.1every25°F14°CtemperatureincreaseForapplicationsbeyondstatedlimitscontactRaymondoryourlocaldistributor.Raymond®Raymond®NitrogenGasSpringsandAccessoriesInstallationandUseRaymondgasspringscanbeinstalledwiththepistonrodinanyposition.However,gasspringsshouldbeinstalledinsuchawayastoavoidlateralpressures.Anysubstantiallateralforcewillshortenthespringsservicelife.Hardenedstrikerplatesarehighlyrecommendedtoavoiderosionoftheimpactsurfaceandalsotopermitslidingbetweenthepistonrodandthecontactpoint.Certaintypesofdrawingfluidsmayhaveadverseeffectsonseals,Orings,etc.PleaseconsultRaymondifdrawingfluidsareusedinlargevolume.Dataplatesaresuppliedandshouldbemountedonthefrontandrearofdieshoes.Theseplatesserveasaremindertomaintenancepersonnelthatthetoolisequippedwithnitrogengassprings.ASpringforEveryApplicationWeoffermorethan20uniquemodelswithstrokesrangingfrom6mm/.24to300mm/11.8andinitialcontactforcesfrom15.0lbs.to41,000lbs.Allgasspringscanbedroppedintoapocketormountedusingoneoftheseveralmountspicturednexttoorfollowingthespringmodelinthecatalog.ForcustommountscontactAssociatedSpringRaymond.Ifyouaredesigninganewproduct,ormakingimprovementstoanexistingone,aRaymondnitrogengasspringmaybetheanswer.CallAssociatedSpringRaymondtechnicalassistancetodiscussnewapplicationideas.Currentnondieapplicationsincludevalveactuators,shockabsorbingbumpers,mountainbikesuspensions,etc.Ifyourapplicationcallsforacustomspringsuchasaspecialstrokelength,shorteroveralllength,smallerdiameter,highcycleratesorotherdifferentiatingspecifications,callourtechnicalassistancedepartmentandletuscustomizeaspringorspringsystemforyou.RaymondQualityResearchTestingRaymondnitrogengasspringsandaccessoriesareaqualityengineeredandtestedproductthatyouexpectfromtheRaymondlineofproducts.Ourresearchteamsarecontinuouslyworkingonproductenhancementandnewproductdevelopment.IndexPagesRD12112lb.DisposableSprings...................4RD19202lb.DisposableSprings..................5RD25450lb.DisposableSprings..................6RD150450lb.DisposableSprings.................7RM150450lb.Springs..........................8REStripperSprings.............................9RCT300throughRCT50001/3to5TonSprings..1013RG2501/3TonSprings.......................1415RG750throughRG75003/4to8TonSprings....1621RSSpringsSuperCompact,1to20Ton........2223RHSpringsHollowRodSprings..............2425RG750HUniForceHosingSystem.............2629RXFlangeStrippers..........................3031RWRollerCamWedgeUnits...................3236RRRollerCamUnits.........................3739RVPneumaticVibrator........................4042RPPneumaticPinExtractor......................43TestFixture,ChargingDrainingUnits,RepairKitsandTools......................4445SelectionInstallationandUseTips.................46ApplicationExamples...........................47SpecialOrderServices..........................48HowtoOrderSection...........................49Notes.....................................5051NEWOrderMaximumLNumberStrokeS0.50mmBody0.0200inRD120077/0.2856/2.2047/1.85RD1201515/0.5972/2.8355/2.17RD1202525/0.9892/3.6265/2.56RD1203838/1.50118/4.6578/3.07RD1205050/1.97142/5.5990/3.54RD1208080/3.15205/8.07123/4.84RD12DisposableMiniSpringSelfContainedTheRD12isadisposablespringdesignedforsmallerhigherspeeddies.Thislowcost,nomaintenancespringisavailableinstrokelengthsfrom.28to3.15andwithaninitialforcerangingfrom15lbs.to112lbs.Thespringcanbedroppedintoapocket,likeacoiledspring,mountedusingthetappedholeinthebottom,ormountedbyattachingflangepartnumberF12Bshownbelow.Forstrokesgreaterthan38/1.5itisrecommendedtodropthespringintoapockettoguardagainstsideloading.Thisnonrebuildablemodelhasaunidirectionalvalveallowingtheusertoaddnitrogenonly.Maximumchargingpressureis2600psi.Youmustspecifycolor,initialchargingpressureorinitialloadatthetimeoforder.InitialForceAtDifferentPressuresforModelRD120255075100125150175200225050010001500200025003000NitrogenPressurespsi350min,2600max.SpringForcelbs.020406080100120140160180200NitrogenPressuresbar24min,180max.SpringForceN02004006008001000Acompletepartnumberforthegasspringconsistsoftheordernumberandthecolorcode,ExampleRD12007Green.Foraspecialfillpressurenotindicatedinthetable,specifythecolorcodeofBlack,ExampleRD12007Blackfillpressure1000psi69bar.OrderingInformationRD12Dimensionsinmillimeters/inches5/.19736/1.41712/.47220/.787BodyS2/.08Fillvalve,M6FasteningThreadDepth7/.27512/.47210/.394L15/.5914.5/.177R1/.046/.23610/.394OptionalflangesoldseparatelypartnumberF12B.Mountinginformationshownonspringillustrationabove.ColorCodeInitialSpringForceSpringForceFullStrokeInitialChargePressurepsiInitialChargePressurebarpoundsnewtonspoundsnewtonsGreenBlueRedYellow4520063280105072672989441815601089040012656121001451124981576982600179NoteAblackcolorcodesignifiesacustom,userdefinedfillpressure.Raymond®RD19DisposableMiniSpringSelfContainedTheRD19isadisposablespringdesignedforsmallerhigherspeeddies.Thislowcost,nomaintenancespringisavailableinstrokelengthsfrom.28to3.15andwithaninitialforcerangingfrom27lbs.to202lbs.Thespringcanbedroppedintoapocket,likeacoiledspring,mountedusingthetappedholeinthebottom,ormountedbyattachingflangepartnumbersF19AorF19Bshownbelow.Forstrokesgreaterthan38/1.5itisrecommendedtodropthespringintoapockettoguardagainstsideloading.Thisnonrebuildablemodelhasaunidirectionalvalveallowingtheusertoaddnitrogenonly.Maximumchargingpressureis2600psi.Youmustspecifycolor,initialchargingpressureorinitialloadatthetimeoforder.InitialForceAtDifferentPressuresforModelRD190255075100125150175200225050010001500200025003000NitrogenPressurespsi350min,2600max.SpringForcelbs.0200400600800040608010012020140160180200NitrogenPressuresbar24min,180max.SpringForceNOrderMaximumLNumberStrokeS0.50mmBody0.0200inRD190077/0.2856/2.2047/1.85RD1901515/0.5972/2.8355/2.17RD1902525/0.9892/3.6265/2.56RD1903838/1.50118/4.6578/3.07RD1905050/1.97142/5.5990/3.54RD1908080/3.15205/8.07123/4.84Acompletepartnumberforthegasspringconsistsoftheordernumberandthecolorcode,ExampleRD19007Green.Foraspecialfillpressurenotindicatedinthetable,specifythecolorcodeofBlack,ExampleRD19007Blackfillpressure1000psi69bar.OrderingInformationRD19NoteAblackcolorcodesignifiesacustom,userdefinedfillpressure.Dimensionsinmillimeters/inches44/1.7332/1.2644/1.7312/.47230/1.1825/.989/.35419.5/.7682x/Ø6.6/.264x/Ø6.6/.26BodyS2/.08Fillvalve,M6FasteningthreaddepthDepth7/.275L15/.591R1/.048/.31519/.748OptionalflangesoldseparatelypartnumberF19B.Optionalflangesoldseparatelypartno.F19AColorCodeInitialSpringForceSpringForceFullStrokeInitialChargePressurepsiInitialChargePressurebarpoundsnewtonspoundsnewtonsGreenBlueRedYellow5624979351725501124981576981450100157698220979203014020289928312592600179050100150200250300350400450500050010001500200025003000NitrogenPressurepsi350min,2600max1Bar1psix.06895SpringForcelbs0225450675900112513501575180020252250020406080100120140160180200NitrogenPressurebar25min,180max.SpringForceNRD25DisposableMiniSpringSelfContainedTheRD25isadisposablespringdesignedforsmallerhigherspeeddies.Thislowcost,nomaintenancespringisavailableinstrokelengthsfrom.28to3.15andwithaninitialforcerangingfrom60lbs.to450lbs.Thespringcanbedroppedintoapocket,likeacoiledspring,mountedusingthetappedholeinthebottom,ormountedbyattachingflangepartnumberF25Bshownbelow.Forstrokesgreaterthan38/1.5itisrecommendedtodropthespringintoapockettoguardagainstsideloading.Thisnonrebuildablemodelhasaunidirectionalvalveallowingtheusertoaddnitrogenonly.Maximumchargingpressureis2600psi.Youmustspecifyeithercolor,initialchargingpressureorinitialloadatthetimeoforder.OrderMaximumLNumberStrokeS0.50mmBody0.0200inRD250077/0.2856/2.2047/1.85RD2501515/0.5972/2.8355/2.17RD2502525/0.9892/3.6265/2.56RD2503838/1.50118/4.6578/3.07RD2505050/1.97142/5.5990/3.54RD2508080/3.15205/8.07123/4.84InitialForceAtDifferentPressuresforModelRD25Acompletepartnumberforthegasspringconsistsoftheordernumberandthecolorcode,ExampleRD25007Green.Foraspecialfillpressurenotindicatedinthetable,specifythecolorcodeofBlack,ExampleRD25007Blackfillpressure1000psi69bar.OrderingInformationRD25NoteAblackcolorcodesignifiesacustom,userdefinedfillpressure.Dimensionsinmillimeters/inches50/1.9730/1.1818/.70834/1.3410.5/.4139.0/.3547.0/.275BodyS2/.0825/.98L15/.591R1/.0412/.47Fillvalve,M6FasteningthreadDepth7/.275OptionalflangesoldseparatelypartnumberF25B.Mountinginformationshownonspringillustrationabove.ColorCodeInitialSpringForceSpringForceFullStrokeInitialChargePressurepsiInitialChargePressurebarpoundsnewtonspoundsnewtonsGreenBlueRedYellow1124981576986504522510013151401130090337149947221001950134450200263028032600179OrderSpringForceMaximumLmin.Number2600psi179barStrokeLLSInitialFullStrokeSRD15001010/.3974/2.9164/2.52RD15001212.7/.5079.4/3.1366.7/2.63RD15001515/.5984/3.3169/2.72RD150025450lbs.585lbs.25/.98104/4.0979/3.11RD1500382002N2602N38/1.50130/5.1292/3.62RD15005050/1.97154/6.06104/4.09RD15006363.5/2.50181/7.13117.5/4.63RD15008030Force80/3.15214/8.43134/5.28RD150100Increase100/3.94254/10.00154/6.06RD150125125/4.92304/11.97179/7.05Raymond®OptionalFlangeSoldSeparatelyOrderNo.F25ANoteMaximumchargingpressureis2600psi.Springswillbeshippedat2600psi179barunlessotherwisespecifiedattimeoforder.RD150DisposableMiniSpringSelfContainedTheRD150isadisposablespringdesignedforsmallerhigherspeeddies.Thislowcost,nomaintenancespringisavailableinstrokelengthsfrom.39to4.92andwithaninitialforcerangingfrom112lbsto450lbs.Thespringcanbedroppedintoapocket,likeacoiledspring,andmountedusingthetappedholeinthebottom,orbyattachingflangepartnumberF25Ashownbelow.Forstrokesgreaterthan38/1.5itisrecommendedtodropthespringintoapockettoguardagainstsideloading.Thisnonrebuildedmodelhasaunidirectionalvalveallowingtheusertoaddnitrogenonly.Thereforeifachargingpressurelessthan2600psiisdesired,youmustspecifyatthetimeoforder.Maximumchargingpressureis2600psi.InitialForceAtDifferentPressuresforModelRD150OrderingInformationRD150Dimensionsinmillimeters/inchesFasteningScrew050100150200250300350400450500050010001500200025003000NitrogenPressurepsi350min,2600max.SpringForcelbs.0500100015002000020406080100120140160180200NitrogenPressurebar24min,180max.SpringForceNNoteFlangewillbeattachedtothetopgrooveunlessspecifiedattimeoforder.OrderSpringForceMaximumLLmin.Number2600psi179barStroke01mmLSInitialFullStrokeS0.04RM15001010/.3965/2.5655/2.17RM15001212.7/.5070.4/2.7757.7/2.27RM15001616/.62577/3.0361/2.40RM150025450lbs.630lbs.25/.9895/3.7470/2.76RM1500382002N2803N38/1.50121/4.7783/3.27RM1500504050/1.97145/5.7195/3.74RM150063ForceIncrease63.5/2.50172/6.77108.5/4.27RM15008080/3.15205/8.07125/4.92RM150100100/3.94245/9.65145/5.71NoteMaximumchargingpressureis2600psi.Springswillbeshippedat2600psi179barunlessotherwisespecifiedattimeRM150MiniSpringSelfContainedOnlyTheRM150isdesignedforsmallerhigherspeeddies.TheMiniSpringcanbedroppedintoaspringpocketorflangemountedatthetoporbottomofthebody.TheRM150isbothrechargeableandrepairable.InitialForceAtDifferentPressuresforModelRM150OrderingInformationRM150Dimensionsinmillimeters/inchesOptionalFlangeSoldSeparatelyOrderNo.F25B050100150200250300350400450500050010001500200025003000NitrogenPressurepsi350min,2600max.SpringForcelbs.0500100015002000020406080100120140160180200NitrogenPressurebar24min,180max.SpringForceN5/.20OrderingInformationRE16andRE24Raymond®Maximumchargingpressureis1015psi70barformodelRE16and2175psi150barformodelRE24.InstallationToolSoldSeparatelyMaximumOrderSpringForceStrokeLLmin.ABCDNumberInitialFullStrokeSLSRE16020SpringForce20/0.79100/3.9480/3.15RE160301015psi70bar30/1.18120/4.7290/3.54RE1604040/1.57140/5.51100/3.94RE1605050/1.97160/6.30110/4.33RE1606044.5lbs.80.0lbs60/2.36180/7.09120/4.726/0.24M16X1.514/0.5535/1.38RE16070198N356N70/2.76200/7.87130/5.12RE1608080/3.15220/8.66140/5.51RE16100100/3.94260/10.24160/6.30RE24020SpringForce20/0.79100/3.9480/3.15RE240302175psi150bar30/1.18120/4.7290/3.54RE2404040/1.57140/5.51100/3.94RE2405050/1.97160/6.30110/4.33RE24060380lbs.513lbs.60/2.36180/7.09120/4.7212/0.47M24X1.522/0.8740/1.57RE240701690N2282N70/2.76200/7.87130/5.12RE2408080/3.15220/8.66140/5.51RE24100100/3.94260/10.24160/6.30REStripperSpringsSelfContainedOnlyTheRaymondstripperspringsarebothrechargeableandrepairable.Thespringsareavailableintwosmalldiametersandavarietyofstrokelengths.TheRE24modelhasarollerballonthetopofthepistontohelpabsorbaxialforces.Thisfeatureallowsthespringtoapplyauniformforcetoamovingcomponent.TheRE16modelhasaroundedpistonforpointcontact.ApplicationssuchasprovidingtensiononamovingbeltareidealfortheRE24model.Thespringscanhandleratesupto80strokes/min.Minimumchargingpressureis290psi.Forhighcyclelifeitisadvantageoustolimitimpactloading.Dimensionsinmillimeters/inchesOrderSpringNumberModelSP6RE16SP7RE24

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