卧式钢筋切断机的设计（机械设备-含CAD工程图纸）
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卧式钢筋切断机设计
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卧式钢筋切断机的设计
卧式钢筋切断机的设计含cad图
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毕业设计（论文）任务书学 院： 机械电子工程学院 专 业： 机械设计制造及其自动化 学生姓名: 学 号: 设计(论文)题目： 卧式钢筋切断机的设计 起 迄 日 期: 设计(论文) 地点: 指 导 教 师: 专 业 负 责 人: 任务书下达日期: 毕 业 设 计（论 文）任 务 书1本毕业设计（论文）课题应达到的目的： 通过本毕业设计课题使学生基本掌握机械结构设计和计算的基本方法和步骤，掌握建筑钢筋切断机的结构特点和使用方法并了解其现状。培养学生综合运用所学过的基本理论知识和专业知识及专业技能的能力，使学生的专业能力和综合素质进一步得到提高。2本毕业设计（论文）课题任务的内容和要求（包括原始数据、技术要求、工作要求等）： 设计一台卧式钢筋切断机，最大切断钢筋直径14mm，切断次数15次/分；1 调研，搜集资料，翻译相关英文科技资料；2 编写开题报告；3 设计钢筋切断机的传动方式并绘制其传动原理图；4 设计钢筋切断机的结构并绘制其装配图；5 绘制主要零部件的部装图和零件图；6 编写设计计算说明书一份； 7.答辩。 3对本毕业设计（论文）课题成果的要求包括毕业设计论文、图表、实物样品等：1 翻译相关英文科技资料5000汉字以上；2 毕业设计中的全部文件资料符合学校规定的格式和要求；3 绘制的图纸数量合零号图4张以上；4 设计计算说明书要在1.5万汉字以上； 5. 以上所有资料刻录光盘一张； 6. 课题成果属河北科技大学所有。4主要参考文献：1 苏翼林主编.材料力学（第3版）.天津：天津大学出版社，20012 孙桓 陈作模主编.机械原理（第6版）.北京：高等教育出版社，20013 李继庆 陈作模主编.机械设计基础.北京：高等教育出版社，19994 梁崇高等著.平面连杆机构的计算设计.北京：高等教育出版社，19935 刘政昆编著.间歇运动机构.大连：大连理工大学出版社，19916 伏尔默J等著.连杆机构.石则昌等译.北京：机械工业出版社，19907 王慰椿.机械基础与建筑机械.南京：东南大学出版社，19908 高蕊.钢筋切断机刀片合理侧隙的保证方法.建筑机械化，1997年第4期37-38页 9 王平，张强，许世辉.钢筋调直切断机的顶刀与连切J.建筑机械,1997年第5期47-48页10 宜亚丽.钢筋矫直切断机剪切机构研究分析.机械，2004年第10期14-16页5本毕业设计（论文）课题工作进度计划：起 迄 日 期工 作 内 容2006年 3月13日4月8日 4月9日4月15日 4月16日5月10日 5月11日6月1日 6月2日6月10日 6月11日6月14日 6月15日6月20日6月21日6月23日搜集、整理、熟悉分析、翻译相关资料，写出开题报告；设计钢筋切断机的传动方式并绘制传动原理图；设计钢筋切断机的结构并绘制其装配图；绘制钢筋切断机的主要部装图和零件图；编制设计计算说明书；修改完善；论文答辩；其它。所在专业审查意见：负责人： 年月日学院意见：主管院长： 年月日外文原文：An Automatic MechanotronicsHorizontal CutterDirecting towards the present situationof decentralized control by single computer in do2mestic glass industry an automatic mechanotronicshorizontal cutter was introduced based on the pre2cision and thefunctional control of the cutter .1.Say after 70s in 20 centuries the our country sun float the method glass technique invention, our country of float method glass, the industry develops quickly.Currently, the our country is the world is the biggest to float the method glass production country, 2006 our country of float method glass, the production line has more than 160s totally, adopting among them our country the sun float method glass to float method glass technically, the production line has more than 130s totally, floating the method glass total yield already more than 454,000,000, and yield annually all significant increment.But our country the LuoYang float the method glass technique material and other nations to compare automation degree still very low, has been being placed in the half auto half artificial appearance, raise completely our country the 洛 sun float method glass a technique a material level, developing whole lineses allied lock follow produce the technique have already forced in the eyebrow .Currently, our country the sun float method glass a technique a material to mainly be placed in a single machine dispersion control stage(or part of llied lock control), rush through super nations float method glass a technique a material level, have to raise first our country the automation function of the single machine equipments.Horizontal slice machine conduct and actions to float method glass cold carry to produce one of the on-line important equipmentses, its automation degree and incise accuracy will influence the finished product rate that the glass produces, we introduce a kind of machine electricity integral whole to turn here full-automatic horizontal slice machine1 The equipments accuracy is in keeping with, the biggest original plank width:the 5000 mms suit glass plate thickness: the 1.519 mms incise a straight line degree accuracy: the 0.5 mms incise diagonal line accuracy:3 m the plank is long: the 1 mm 36 m plank long:the 1.5 mms incise a straight line degree accuracy: the 0.5 mm the knife press to regulate scope: the 0100 Ns is the biggest to return to knife speed:3000 mms/s 2.Equipments function2.1 Excellent turn of incise function to operate the touch of pedestal to hold on the spot up(or control box in) can set a few in common use products and 1 kind to discard plank specification, be an usage excellent turn to incise, horizontal slice machine can according to artificial examination(or on-line examination equipments examination) of the blemish position chooses reasonable enactment specification and discards plank specification to carry on incising automatically, incising an information to pass allied the net deliver to transport a way behind.There is excellent a few the following to turn a way generally:the press grade excellent turn to incise, press different grade to incise, the biggest limit slices to take high-quality glass;The presses product specification excellent turn to incise, incise the glass of Chengkong University, medium and small different specification according to the heap circumstance of different quality and heap area; The carries on according to the market sales circumstance excellent turn to incise, can have the initiative and incise the product specification that the market needs with maximum limit2.2 The flower slices function to set several floricultures to slice a specification comparison, slicing machine with allied lock completion, produce the glass of different specification in the meantime.So can satisfy a production line to produce the request of various specificationses in the meantime, if adopt mechanization heap , the heap then canned resolve a heap of the machine problem with not enough period, can also reduce a heap of machine amount, economical investment2.3 Side department follow incise function horizontal slice machine and side department and follow control the system unite a lock, can carry out horizontal slice machine and fall the position variety that the knife order, lifts knife and orders, carry out the biggest scope and slice and cut qualified knothole function thus, increase a production line at falsely often of slicing and cutting rate, special produce at float and move quantity and change very big of time 2.4 The whole lineses follow to incise function horizontal slice machine and the whole line control allied lock can carry out whole lineses glass to different specification, different quality to follow different destination(fall the plank, heap etc.), and can record each the quality of the glass and each glass of the blemish and the position; 2.5 Hint the function has an examination to lack oil and breaks spirit and breaks down hint function. 2.6 Automate function and break bridge to spread the feeling machine allied lock, can lift knife automatically when the glass break plank. 2.7 Periodic can the product which incise certain specification of the periodic ground.3 Equipments control(1) Adopting the high performance, high sex price compares of the GE 9030 PLCs and high performance are loose to descend numerical type intelligences exchanges servo drive system, match with to develop specially and pass by long-term test of control software, make the system not only have very high control accuracy, and come to an intelligent and stable perfect combine.(2) All parameters can constitution in touching to hold, include plank long, the plank breadth, start order, fall knife to order, return to speed and add and subtract soon and move to adjust to try speed, diagraph round and diagonal line school quasi- and horizontal bye control parameter and limit protect a constitution etc. parameter.(3) Incise process automatically in, can operate to lift knife and fall knife at any time, make the knife have the glass that can jump to crack open by explosion to take, since the protection knife have, and then avoids appearing long glass of size to take.(4) The forerunners speed follows function, knife head while promising to fall knife speed and glass take speed of synchronous.Moreover horizontal slice a machine design and make of choose a material, process and the standard piece buy etc. also want to control strictly.Slice machine with of its kit, horizontal bye break, bye the side transport machine etc. the equipments also needs to make a further improvement and the exaltation.4 The new century, electromechanical integration of the type widely used to be, people developed a series of products. Addition, we re-introduce some other type of reference do. 4.1 ZHJ-D computer-controlled vertical and horizontal high-precision cutting machine Use: This applies to all kinds of paper, paper plastic composite categories, such as large-scale color composite category reel packaging materials-cut. Widely used in paper processing sector, the printing and packaging industries. Performance and features:(1), the use of servo motor (or stepper motor) control for long-cut. With electro-optical tracking system that in the cross section of the products can be longitudinal. (2), transmission system using pneumatic, hydraulic systems, such as photoelectric sensor centralized control, discharge system uses hydraulic lifting device. The machine set light, electricity, liquid, gas, integrated, easy to operate, high precision-cut, mechanical stability, low noise advantages. (3), the electrical VVVF, automatic counting, alarm Parking, tension figures show that functions. Technical parameters:Model parameters ZHJ-800D ZHJ-1100D ZHJ-1300D ZHJ-1600D 1400m maximum diameter of raw materials The largest-cut width of 800 mm 1100mm 1300mm 1600mm - Cut 20-1200mm length The accuracy of 0.2mm Productivity 80 m / min Complete machine power 5kw 5kw 6kw 8kw Applicable power 380v/50Hz (-phase 4-wire) Asked the biggest source of air pressure 5.5 kg/cm2 5m3/min The device weighs about 1,000 kg of about 2000 kg of about 2500 kg of about 2800 kg Dimensions (mm) 5500 1550 1200 5500 1850 1200 5500 2100 1250 6000 2400 12504.2 ZHJ-C1/C2 high-speed automatic Cutting Machine Use: This applies to all kinds of paper, paper plastic composite categories, such as large-scale color composite category reel packaging materials-cut. Widely used in paper processing sector, the printing and packaging industries. Performance and features: (1), the use of servo motor (or stepper motor) control for long-cut. Amended with electro-optical tracking system. (2), transmission system using pneumatic, pneumatic systems, such as photoelectric sensor centralized control, discharge system uses air pressure lifting equipment. The machine set light, electricity, liquid, gas, integrated, easy to operate, high precision-cut, mechanical stability, low noise advantages. (3), the electrical VVVF, automatic counting, alarm Parking, tension figures show that functions. (4), are heavy-duty cutting tool imports, product uniformity, no edges and corners. Technical parameters:Machine Model ZHJ-800C1/C2 ZHJ-1100 C1/C2 ZHJ-1300 C1/C2 The largest raw materials 800 1100 mm width 1350 mm Complete machine power 5.5kw 6kw 7kw The device weighs about 2,500 kg of 2,800 kg about 3200 kg Dimensions (mm) 5500 1500 1400 5500 1800 1400 5500 2300 1400 Applicable power 380v/50Hz (-phase 4-wire) Asked the biggest source of air pressure 5.5 kg/cm2 5m3/min The largest raw material 14 mm in diameter. 30g of raw materials / 500 g / m 2 (depending on the materials may be) - Cut of 5 1200mm length The accuracy of 0.2mm Fang / Recoiler paper tube diameter 3 or 6 (or according to customers required) Crop frequency 120degree/min4.3 ZHJ-C3 high-speed automatic finishing Cutting Machine This applies to all kinds of paper, paper plastic composite categories, such as large-scale color composite category reel packaging materials-cut. Widely used in paper processing sector, the printing and packaging industries. Performance and features: 1, the use of servo motor (or stepper motor) control for long-cut. With electro-optical tracking system that in the cross section of the products can be longitudinal, and finished automatically collate. 2, transmission system using pneumatic, hydraulic systems, such as photoelectric sensor centralized control, discharge system uses hydraulic lifting device. The machine set light, electricity, liquid, gas, integrated, easy to operate, high precision-cut, mechanical stability, low noise advantages. 3, the electrical VVVF, automatic counting, alarm Parking, tension figures show that functions. Technical parameters:Model ZHJ-1100C3 ZHJ-1400C3 ZHJ-1600C3 Raw materials maximum diameter 1400mm 1400mm 1400mm The largest-cut width of 1100mm 1400mm 1600mm - Cut 20-1200mm length 20-1200mm 20-1200mm The accuracy of 0.2mm 0.2mm 0.2mm Productivity 80m/min 80m/min 80m/min Piled material largest high 1200mm 1200mm 1200mm Complete machine power 8kw 9kw 11kw Applicable power 380v/50Hz (three-phase) 380v/50Hz (three-phase) 380v/50Hz (three-phase) Asked the biggest source of air pressure 5.5 kg/cm2 5m3/min largest 5.5 kg/cm2 5m3/min largest 5.5 kg/cm2 5m3/min The device weighs about 3,200 kg of about 3800 kg of about 4300 kg Dimensions 6000 1500 1700mm 6000 1800 1700mm 6000 2000 1700mm译文：机电一体化全自动横切机1、述自20世纪70年代我国洛阳浮法玻璃技术发明之后,我国的浮法玻璃工业迅速发展。目前,我国是世界最大浮法玻璃生产国,2006年我国的浮法玻璃生产线共有160多条,其中采用我国洛阳浮法玻璃技术的浮法玻璃生产线共有130多条,浮法玻璃总产量已超过4.54亿重量箱,而且产量每年都大幅度增加。但我国洛阳浮法玻璃技术装备与其它国家相比自动化程度还很低,一直处在半自动半人工状态,全面提高我国洛阳浮法玻璃技术装备水平,开发全线联锁跟踪生产技术已迫在眉捷。目前,我国洛阳浮法玻璃技术装备主要处于单机分散控制阶段(或部分联锁控制) ,要赶超国际浮法玻璃技术装备水平,首先必须提高我国单机设备的自动化功能。横切机作为浮法玻璃冷端生产线上的重要设备之一,其自动化程度及切割精度将影响玻璃生产的成品率,在此我们介绍一种机电一体化全自动横切机(见图1)。（图一）1 设备精度适合，最大原板宽度:5000 mm适合玻璃板厚度:1.519 mm切割直线度精度:0.5 mm切割对角线精度:3 m板长:1 mm36 m板长:1.5 mm切割直线度精度:0.5 mm刀压调节范围:0100 N最大回刀速度:3000 mm/s2 设备功能2.1 优化的切割功能在现场操作台的触摸屏上(或控制箱中)可以设定几种常用产品和一种废板规格,当使用优化切割时,横切机可以根据人工检测(或在线检测设备检测)的缺陷位置自动选择合理的设定规格和废板规格进行切割,切割信息通过联网传送给后面输送辊道。一般有以下几种优化方式:按等级优化切割,按不同等级切割,最大限度切取优质玻璃;按产品规格优化切割,根据不同质量及堆垛区的堆垛情况切割成大、中、小不同规格的玻璃; 按市场销售情况进行优化切割,可优先及最大限度地切割市场急需的产品规格。2.2 花切功能设定几种花切规格比例,与纵切机联锁完成,同时生产不同规格的玻璃。这样可以满足一条生产线同时生产多种规格的要求,若采用机械化堆垛,则可以解决堆垛机的堆垛周期不够的问题,也可以减少堆垛机数量,节省投资2.3 边部跟踪切割功能横切机与边部跟踪控制系统联锁,可实现横切机的落刀点、抬刀点的位置变化,从而实现最大范围切裁合格板的功能,增加生产线在不正常时的切裁率,特别生产在飘移量变化很大的时候2.4 全线跟踪切割功能横切机与全线控制联锁可实现全线对不同规格、不同质量的玻璃跟踪到不同目的地(落板、堆垛等) ,并可记录每垛玻璃的质量及每片玻璃的缺陷及位置;2.5 提示功能具有检测缺油、断气及故障提示功能。2.6 自动化功能与断桥传感器联锁,可以在玻璃断板时自动抬刀。2.7 周期性能够周期性地切割一定规格的产品。3 设备控制(1) 采用高性能、高性价比的 GE 9030 PLC及高性能松下数字式智能交流伺服驱动系统,配合特别研发且经过长期考验的控制软件,使系统不仅具有很高的控制精度,并达到了灵敏与稳定的完美结合。(2) 所有的参数都可在触摸屏上设置,包括板长、板宽、起始点、落刀点、返回速度及加减速、手动调试速度、测量轮及对角线校准、横掰控制参数及限位保护设置等参数。(3) 自动切割过程中,随时可操作抬刀、落刀,使刀具可以跳过炸裂的玻璃带,既保护刀具,又避免出现长尺寸的玻璃带。(4) 先进的速度跟踪功能,保证了落刀时刀头速度与玻璃带速度的同步。另外横切机设计、制造的选材、加工及标准件的采购等方面也要严格控制。与其配套的纵切机、横向掰断、掰边输送机等设备也需作进一步的改进和提高。4.新世纪以来,机电一体化的横切机以被广泛应用,人们开发出来了一系列的产品.另外我们再介绍几种其他的横切机做参考. 4.1 ZHJ-D型电脑控制高精度纵横切机用途：本机适用于各种纸类、纸塑复合类、彩印复合类等大型卷筒包装材料的截切。广泛用于纸品加工界、印刷包装行业等。性能及特点：(1)、本机采用伺服电机（或步进
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