看板管理_目视化管理及无现场管理

A M A Asia Management Associates Visual Factory 目视化工厂 Asia Management Associates Asia Management Associates AMA Asia Management AssociatesVisual Factory Asia Management Associates AMA Asia Management AssociatesVisual Factory 什么是目视化管理 Asia Management Associates AMA Asia Management Associates Whats Visual management? Visual management is a kind of method which is used for organising production activities with all kind of visual information include image and suitable colour. Its a tool of Lean Production. 目视化管理， 是利用形象、直观而又色彩适宜的 各种视觉信息来组织现场生产活动的管理方法， 是精益生产工具的一种。 Asia Management Associates AMA Asia Management AssociatesVisual Factory 4，目视化管理 3，书面管理 2，口头管理 1, 无现场管理 Asia Management Associates AMA Asia Management AssociatesVisual Factory 为什么目视化 Asia Management Associates AMA Asia Management AssociatesWhy Visual? 识别错误 是定置管理的必要条件 有助沟通信息 保证员工安全 促进员工的责任意识 减少浪费、减轻员工的劳 动强度 Identify errors Necessary for location management Help communication Ensuring safety Promote awareness of responsibility Reduce waste, reduce the burden of employees Asia Management Associates AMA Asia Management AssociatesVisual Factory 目视化管理的特点 Asia Management Associates AMA Asia Management AssociatesCharacters Visually displayed, make visible to everyone. Going into the open, stating requirements and willing of the manager, establishing “self- management” and “self-control”. 视觉信号显示， 让大家都能看得见 公开化， 表明管理者的要求和意图， 借以推动自 主管理、自我控制。 Asia Management Associates AMA Asia Management AssociatesVisual Factory 目视化的要求 Asia Management Associates AMA Asia Management AssociatesRequirements 简约鲜明 严格实用 统一 Asia Management Associates AMA Asia Management AssociatesRequirements Asia Management Associates AMA Asia Management AssociatesVisual Factory 目视化的三要素 Asia Management Associates AMA Asia Management Associates3 Key Points Everyone can judge of the status(abnormalities) Quickly and correctly decision making Results will not varies from different person 无论是谁都能判明是好是坏（异常）。 能迅速且准确判断 判断结果不会因人而异。 Asia Management Associates AMA Asia Management AssociatesVisual Factory 目视化的作用 Asia Management Associates AMA Asia Management AssociatesFunction 发现问题 显现问题 人人皆知 人人会用 反映水准 Finding problem Surfacing problem Everyone knows Everyone can use Reflect the status Asia Management Associates AMA Asia Management AssociatesFunction A Traditional Factory 传统的工厂. A Visual Factory 目视化工厂. 生产现场 公司领导级职能部门级 生产车间级工段班组级 Visual toolsVisual tools Visual toolsVisual tools Asia Management Associates AMA Asia Management AssociatesVisual Factory 目视化的种类 Asia Management Associates AMA Asia Management AssociatesVisual Factory Asia Management Associates AMA Asia Management AssociatesVisual Factory 目视化工厂实例 Asia Management Associates AMA Asia Management AssociatesVisual Factory 形迹管理 Asia Management Associates AMA Asia Management AssociatesVisual Factory 形迹管理 Asia Management Associates AMA Asia Management AssociatesVisual Factory 通道 Asia Management Associates AMA Asia Management AssociatesVisual Factory 堆放 Asia Management Associates AMA Asia Management AssociatesVisual Factory 现场辅料 Asia Management Associates AMA Asia Management AssociatesVisual Factory 信息 传达 Asia Management Associates AMA Asia Management AssociatesAndon Show running status Show abnormalities Calling services 显示运行状态 显示异常情形 呼叫服务 Asia Management Associates AMA Asia Management AssociatesLine demarcation Allocate needed items Colour coded 定位必需品 颜色识别 Asia Management Associates AMA Asia Management AssociatesOutput Segregation Asia Management Associates AMA Asia Management AssociatesOutput Segregation Asia Management Associates AMA Asia Management AssociatesLabel ON OFF Show status Show content 显示状态 显示内容 Asia Management Associates AMA Asia Management AssociatesLabel Confusion? Asia Management Associates AMA Asia Management AssociatesVisual Factory Uniforms 制服 Asia Management Associates AMA Asia Management AssociatesVisual Factory Uniforms help workers to understand how they fi t into the factory functions 制服可以帮助员工理解他们要怎样融入工厂 Helps to create a neater factory 可以创造一个更整洁的工厂 See quickly where mechanics and Quality people are 可以更快地看到机修人员以及质检人员在哪 Asia Management Associates AMA Asia Management AssociatesVisual Factory Colours and Shades 色彩和色调 Trainee 受训者 White 白色 Anyone with less than months working at your factory.任何一个在 工厂里工作少于一个月的新员工 Identifying Trainees is important so that you can provide these people more assistance. 辨认受训者很重 要，可以使你们能够为他们提供更多 的帮助。 Normal Operator 普通操作者 Medium Blue 中蓝色 Water Spider 收发 Light, Bright Blue 浅蓝 Very visible colour for a very important and active worker. Blue shade keeps link with medium blue of normal operators. 对于一位非常重要，活跃的工人来 说，这种颜色的视觉效果很好。 这种蓝色色调可以与生产线上穿中蓝 色的普通操作者联系在一起。 Line Leader 组长 Medium Green 中绿色 Visible and attractive for your most important supervisory personnel. 对于你们厂里最重要的主管来说， 这种颜色视觉效果很好，非常吸引 Cleaner 清洁工 Medium Purple 中紫色 Quiet colour. Blends in well. Not distracting but still distinctive. 冷色调，搭配得很好。并不会让人 很迷惑而且会显得很特别。 QC 质检人员 Orange 橙色 Stands out. 突出 Needs to be your strongest shade and colour. 要成为最强烈的颜色色调 Alternate Colour Red 替代色 红色 Machinist 机修工 Yellow 黄色 Always easy to spot. 总是很好辨认 Extra operator 其他操作者 Light Pink 淡粉红色 Creates their own identity which is separate from regular production line. 创建他们自己的可辨认性，以便将 他们跟一般的生产线分离开来。 Alternate Colour Gray 替代色 灰色 Production Line. 生产线 Predominant colours. 主要颜色 Line LeaderWater SpiderOperator Specialists 专业人员 Extra operatorCleanerMachinist Quality and Trainees colours stand out. 尾查跟受训者的颜色要突出。 Asia Management Associates AMA Asia Management AssociatesVisual Factory Radica Asia Management Associates AMA Asia Management AssociatesVisual Factory Andon Asia Management Associates AMA Asia Management AssociatesVisual Factory Label Asia Management Associates AMA Asia Management AssociatesVisual Factory Performance Display Asia Management Associates AMA Asia Management AssociatesVisual Factory Performance Display Asia Management Associates AMA Asia Management AssociatesVisual Factory Performance Display Asia Management Associates AMA Asia Management AssociatesVisual Factory Positioning Asia Management Associates AMA Asia Management AssociatesVisual Factory !“#$%&(: )*+,-% ./0123 )*456 5 Asia Management Associates AMA Asia Management AssociatesVisual Factory 5S Visual Display Visual Control Asia Management Associates AMA Asia Management AssociatesVisual Factory Before a