工艺技术_磷青铜-黄铜等材料性能规格

磷青銅-黄铜等材料性能规格磷青銅 (Phosphor Bronze) 特性及規格一覽表：(1)化學成份 (Chemical Composition) 合金編號 化學成份(wt. %) Material Designation Cu Sn p Pb Fe Zn JIS C5111 C5102 C5191 C5212 Rem. Rem. Rem. Rem. 3.54.5 4.25.5 5.57.0 7.09.0 0.030.35 0.030.35 0.030.35 0.030.35 0.05 0.05 0.05 0.05 0.10 0.10 0.10 0.10 0.30 0.30 0.30 0.15mm C5111 O C5111R-O 0.2 30 38 - H/4 C5111R-H/4 0.2 3845 28 120150 H/2 C5111R-H/2 0.2 4252 18 130160 3/4H C5111R-3/4H 0.2 4858 10 150170 H C5111R-H 0.2 5058 8 170190 EH C5111R-EH 0.2 58 5 190 C5102 O C5102R-O 0.2 31 40 - H/4 C5102R-H/4 0.2 3848 28 120150 H/2 C5102R-H/2 0.2 4858 18 150170 3/4H C5102R-3/4H 0.2 5058 10 170190 H C5102R-H 0.2 5868 8 190210 EH C5102R-EH 0.2 63 5 210 Mechanical Properties (continuous) 合金編號 Alloy No. 質別 Temper 符號 Symbol抗拉試驗 Tensile test 硬度試驗 Hardness test 厚度Thickness (mm)抗拉強度 Tensile strength (kgf/mm2) 延伸率(50mm) Elongation(in 2”) (%) HvThickness 0.15mm C5191 O CC5191R-O 0.2 32 42 - H/4 C5191R-H/4 0.2 4052 35 120150 H/2 C5191R-H/2 0.2 5060 20 150170 3/4H C5191R-3/4H 0.2 5262 18 170190 H C5191R-H 0.2 6070 10 190210 EH C5191R-EH 0.2 6575 8 210230 SH C5191R-SH 0.2 75 5 230270 C5212 O CC5210R-O 0.2 35 45 - H/4 C5210R-H/4 0.2 4052 40 120150 H/2 C5210R-H/2 0.2 5060 30 150170 3/4H C5210R-3/4H 0.2 5262 20 170190 H C5210R-H 0.2 6072 12 190210 EH C5210R-EH 0.2 7080 8 210230 SH C5210R-SH 0.2 75 5 230270 黃銅 (Brass) 特性及規格一覽表：(1)化學成份 (Chemical Composition)合金編號 化學成份 (wt.%) Material Designation Cu Zn Fe Pb JIS C2600 C2680 C2801 68.571.5 64.068.5 59.063.0 Rem. Rem. Rem. 0.05(max) 0.05(max) 0.05(max) 0.07(max) 0.15(max) 0.30(max) (2)物理特性(Physical Properties)合金編號 (Alloy No. ) 密度 (Density) g/cm3 彈性係數 (Modulus of Elasticity) (Youngs Modulus) GPa 熱膨脹係數 (Coefficient of Thermal Expansion at 20 oC to 300 oC) mm/mK 熱傳導係數 (Thermal Conductivityat 20 oC) W/mK 導電率 (Electrical Conductivity at 20 oC) %IACS C2600 C2680 C2801 8.53 8.47 8.39 110 105 105 19.9 20.3 20.8 120 116 123 28 27 28 (3)機械性質(Mechanical Properties)合金編號 Alloy No. 質別 Temper 符號 Symbol 抗拉試驗 Tensile test 硬度試驗 Hardness test 厚度 Thickness (mm)抗拉強度 Tensile strength (kgf/mm2) 延伸率(50mm) Elongation(in 2”) (%)HvThickness 0.15mm C2600 O C2600R-O 0.2 28 40 7090 H/2 C2600R-H/2 0.2 3645 28 110130 H C2600R-H 0.2 4255 - 140160 EH C2600R-EH 0.2 5360 - 160180 SH C2600R-SH 0.2 58 - 180 C2680 O C2680R-O 0.2 28 40 7090 H/2 C2680R-H/2 0.2 3646 28 110130 H C2680R-H 0.2 4255 - 140160 EH C2680R-EH 0.2 5360 - 160180 SH C2680R-SH 0.2 58 - 180 C2801 O C2801R-O 0.2 33 35 - H/4 C2801R-H/4 0.2 3645 25 95115 H/2 C2801R-H/2 0.2 4250 15 115140 H C2801R-H 0.2 48 - 140 C194合金(HSM Copper)特性及規格一覽表： (1)化學成份(Chemical Composition) 合金編號 化學成份 (wt.%) Material Designation Cu Fe P Zn Pb JIS C194 Rem. 2.102.60 0.0150.15 0.050.20 0.15mmC194 O C194R-O 0.2 3138 25 90115 H/2 C194R-H/2 0.2 3744 6 115135 H C194R-H 0.2 4249 3 125145 EH C194R-EH 0.2 4751 2 135150 SH C194R-SH 0.2 4953 - 140155 ESH C194R-ESH 0.2 5156 - 145160 紅銅 (Copper) 特性及規格一覽表：(1)化學成份(Chemical Composition)合金編號 化學成份 (wt.%) Material Designation Cu P JIS C1100(ETP) C1200(DLP) C1220(DHP) 99.9(min) 99.9(min) 99.9(min) - 0.0040.012 0.0150.040 (2)物理特性(Physical Properties)合金編號 (Alloy No. ) 密度 (Density) g/cm3 彈性係數 (Modulus of Elasticity) (Youngs Modulus) GPa 熱膨脹係數 (Coefficient of Thermal Expansion at 20 oC to 300 oC) mm/mK 熱傳導係數 (Thermal Conductivity at 20 oC) W/mK 導電率 (Electrical Conductivity at 20 oC) %IACS C1100 C1200 C1220 8.94 8.94 8.94 117 117 117 16.9 16.9 17.1 391.1 386.0 339.2 101 98 85 (3)機械性質(Mechanical Properties)合金編號 Alloy No. 質別 Temper 抗 拉 試驗 Tensile test 硬度試驗 Hardness test 厚度 Thickness (mm) 抗拉強度 Tensile strength (kgf/mm2) 延伸率(50mm) Elongation(in 2”) (%) Hv Thickness 0.15mm C1100 C1200 C1220 O 0.2 30 0.2 2430 13 6080 H/2 0.2 2633 10 7090 3/4H 0.2 2935 5 80100 H 0.2 3037 4 90110 EH 0.2 3340 3 95110 SH 0.2 3541 2 100125 磷青銅(Phosphor Bronze)合金各規格對照表規格名稱 SPEC 合金編號 Alloy No. 化 學 成 分 Chemical Composition (wt.%) 規格編號 Spec no. Cu Sn P Fe Ni Pb Zn Others ISO CuSn 4 Rem. 3.54.5 0.010.40 0.1 0.3 0.05 0.3 - 427 CuSn 5 4.55.5 CuSn 6 5.57.5 CuSn 8 7.59.0 CNS C5101 Rem. 3.05.5 0.030.35 - - - - CuSnP99.5 9503 H3112 C5191 5.57.0 C5212 7.09.0 JIS C5111 Rem. 3.54.5 0.030.35 - - - - CuSnP99.5 H3110 C5102 4.55.5 C5191 5.57.0 C5212 7.09.0 C5210 7.09.0 0.1 - 0.05 0.2 CuSnP99.7 H3130 ASTM C51100 Rem. 3.54.9 0.030.35 0.1 - 0.05 0.3 - B103 C51000 4.25.8 C51900 5.07.0 C52100 7.09.0 0.2 DIN CuSn 4 Rem. 3.54.5 0.010.35 0.1 0.3 0.05 0.3 0.2 17662 CuSn 6 5.57.5 CuSn 8 7.58.5 BS PB101 Rem. 3.54.5 0.020.40 - - 0.02 0.3 - 2870 PB102 4.55.5 PB103 5.57.5 銅合金板材厚度公差 (Thickness tolerances for strip): 紅銅 (C1100、C1200、C1220) 黃銅 (C2600、C2680、C2801)寬度Width 厚度Thickness 厚度公差Tolerance JIS Standard (H3100) S&T 200 mm 300 mm 400 mm 700 mm 400 mm over 0.10 mm to 0.15 mm incl. 0.010 mm 0.020 mm 0.020 mm - 0.008 mm over 0.15 mm to 0.25 mm incl. 0.020 mm 0.020 mm 0.020 mm 0.030 mm 0.010 mm over 0.25 mm to 0.35 mm incl. 0.020 mm 0.030 mm 0.030 mm 0.040 mm 0.010 mm over 0.35 mm to 0.50 mm incl. 0.030 mm 0.030 mm 0.040 mm 0.050 mm 0.012 mm over 0.50 mm to 0.80 mm incl. 0.030 mm 0.040 mm 0.050 mm 0.060 mm 0.015 mm over 0.80 mm to 1.20 mm incl. 0.040 mm 0.050 mm 0.060 mm 0.070 mm 0.020 mm over 1.20 mm to 2.00 mm incl. 0.050 mm 0.060 mm 0.070 mm 0.080 mm 0.025 mm over 2.00 mm to 3.00 mm incl. 0.060 mm 0.070 mm 0.080 mm 0.100 mm 0.040 mm 磷青銅 (C2600、C2680、C2801) 特殊銅合金 (C194)寬度Width 厚度Thickness 厚度公差Tolerance JIS Standard (H3100) S&T 400 mm 400 650 mm 400 mm over 0.10 mm to 0.15 mm incl. 0.010 mm - 0.008 mm over 0.15 mm to 0.25 mm incl. 0.015 mm - 0.010 mm over 0.25 mm to 0.40 mm incl. 0.020 mm - 0.010 mm over 0.40 mm to 0.55 mm incl. 0.025 mm 0.045 mm 0.012 mm over 0.55 mm to 0.70 mm incl. 0.030 mm 0.050 mm 0.015 mm over 0.70 mm to 0.90 mm incl. 0.035 mm 0.060 mm 0.015 mm over 0.90 mm to 1.20 mm incl. 0.040 mm 0.070 mm 0.020 mm over 1.20 mm to 1.50 mm incl. 0.045 mm 0.080 mm 0.025 mm over 1.50 mm to 2.00 mm incl. 0.050 mm 0.090 mm 0.025 mm 銅合金板材寬度公差 (Width tolerances for strip): 寬度Width 厚度Thickness 厚度公差Tolerance JIS Standard (H3100) S&T 100 mm 200 mm 100 mm 200 mm 0.10 0.55 mm. 0.10 mm 0.20 mm 0.05 mm 0.10 mm 0.55 2.00mm. 0.20 mm 0.30 mm 0.10 mm 0.20 mm 銅合金板材蛇彎度公差 (Permissible max. value on camber):寬度Width 公差Tolerance (per 1000 mm) over 6 mm to 9 mm inc 9 mm max. over 9 mm to 13 mm incl. 6 mm max. over 13 mm to 25 mm incl. 4 mm max. over 25 mm to 50 mm incl. 3 mm max. over 50 mm to 100 mm incl. 2 mm max. over 100 mm 1 mm max. * Dimensional tolerances shall be in accordance with JIS H3100合金種類 丹銅、黃銅C2100C2200C2300C2400C260SC2600C2680化性成份(%) 銅:94.096.0鋅:餘量銅:89.091.0鋅:餘量銅:84.086.0鋅:餘量銅:78.581.5鋅:餘量銅:70.573.5鋅:餘量銅:68.571.5鋅:餘量銅:64.068.0鋅:餘量比重(gm/cm3)8.868.808.758.678.538.538.50熱膨脹係數(10-6/) 18.118.418.719.119.919.920.3 熱傳導係數(Cal/cm2/cm/sec/) 0.560.450.380.330.290.290.29導電率(%IACS,20)56443732252524抗張強度(N/mm 2) 燒炖軟化2052252452552952952951/4H2503052753352953652953753304153304153304151/2H2703452953653103853204053704403704403704403/4H-410470410470410470H280320340375430510430510430510EH-510610510610510610SH-565630565630565630ESH-610725610725610725伸長率(%) 燒炖軟化333540444545451/4H232528304040401/2H182023253030303/4H-202020H-141414EH-888SH-555ESH-硬度(Hv) 燒炖軟化657070809090901/4H658070957095751059010590105901051/2H8010095120951201001301051301051301051303/4H-130145130145130145H100 120 120 125 145160145160145160EH-160175160175160175SH-175190175190175190ESH化溫度() -彈性係數(KN/mm2 )118118118110110110103合金種類丹銅、黃銅Corson 合金 C2720C2801C7025C7026化性成份(%)銅:62.064.20鋅:餘量銅:59.062.0鋅:餘量銅:餘量鋅:2.24.2矽:0.251.2鎂:0.050.3銅:餘量鋅:1.03.0矽:0.20.7鎂:0.050.3比重(gm/cm3)8.458.398.828.9熱膨脹係數(10-6/)20.620.817.318.0熱傳導係數(Cal/cm2/cm/sec/)0.300.290.40.37導電率(%IACS, 20)26234040抗張強度(N/mm2)燒炖軟化2953206207555906551/4H330415350440-1/2H3704404104906558256757453/4H410470-685860725795H430510450795900755835EH510610-SH565630-ESH610725-伸長率(%)燒炖軟化453510251/4H4025-1/2H3015773/4H20-55H14-11EH8-SH5-ESH-硬度(Hv)燒炖軟化90-1802101702001/4H9010585105-1/2H1051301051302002301902203/4H130145-220250210240H145160130 240270230260EH160175-SH175190-ESH190210-軟化溫度()-彈性係數(KN/mm2 )103103132130合金種類紅銅 C1010(OFE)1020(OFC)C1100(ETP)C1100-P(DLCP)C1201(DLP)C1220(DHP)C1221(DHHP)化性成份(%)銅:99.95氧0.0010銅99.95氧0.0010銅:99.90 氧:0.020.045銅:99.90 磷0.0045氧:0.0020.006銅:99.90 磷:0.0040.015銅:99.90 磷:0.0150.04銅:99.750 磷:0.0040.040比重 (gm/cm3)8.948.948.948.948.948.948.94熱膨脹係數(10-6/)17.717.717.717.717.717.717.7 熱傳導係數(Cal/cm2/cm/sec/)0.9340.9340.9350.9340.870.810.81導電率 (%IACS, 20)101 101 100 9995 80 70抗張強度(N/mm 2)燒炖軟化1951951951951951951951/4H2152552152552152552152552152552152752152751/2H2553152553152553152553152553152553152553153/4H-H290290290290290290290EH-SH-ESH-伸長率( % )燒炖軟化353535353535351/4H252525252525251/2H151515151515153/4H-H-555555EH-SH-ESH-硬度( Hv )燒炖軟化605065606060506550651/4H551006090608060806080609060901/2H751208510580100801008010085105851053/4H-H80 100 100 130100 130100 130100 100 EH-SH-ESH-軟化溫度.()200200-彈性係數( KN/mm2 )118118118118118118118合金種類高性能銅合金 、引線架材C1040(P)C1070(P)C151C19210C194C1441化性成份(%)銅+銀99.99 氧:0.0020.006銀:0.0250.035(磷:0.003) 銅+銀99.99氧:0.0020.006銀:0.0860.103(磷:0.003) 銅:99.82 鋯:0.050.15銅:99.6 鐵:0.050.15 磷:0.0250.04銅:97 鐵:2.12.6 磷:0.0150.15 鋅:0.2銅:餘量. 錫:0.100.20 磷:0.0030.024比重(gm/cm3)8.94 8.948.948.948.838.90熱膨脹係數(10-6/) 17.017.017.717.717.617.7熱傳導係數(Cal/cm2/cm/sec/)0.9270.9270.860.830.6250.81導電率(% IACS, 20)100(98) 100(98) 90 85 60 85 抗張強度(N/mm2) 燒炖軟化195255195255-2553353103802251/4H215275215275245315275355-2753351/2H2453152453152903552953753654352953653/4H-320385-H275345275345360435330415410485320 EH310 310 400455370 460505- SH-440490-480525-ESH- - - - 500550 - 伸長率 ( % )燒炖軟化3535-3025351/4H25 25 13 20 - 25 1/2H15 15 6 10 5 20 3/4H-5 -H4 4 4 5 2 -EH2 2 3 - - - SH-2-ESH-( Hv )燒炖軟化55 55 - 90 90100 70 1/4H55755575-90115-709051/2H75907590100115100125110130901203/4H-105120-H9010590105115135110135125145120 EH100 100 120135115 135150-SH-130150-140155-ESH-145-軟化溫度()-3605004501/2H 700 390390彈性係數( KN/mm2 )118118118118121118合金種類含錫丹銅磷青銅C4250C4250MC5050C5111C5102C5191C5210化性成份(%)銅:8790. 錫:1.53.0 鋅:餘量 銅:8688 錫:2.54. 鋅:餘量 銅:餘量. 錫:1.01.7 磷:0.0040.01銅:餘量.錫:3.54.9磷:0.110.13 銅:餘量.錫:4.55.5磷:0.110.13 銅:餘量.錫:5.57.0磷:0.110.13 銅:餘量.錫:7.09.0磷:0.150.17 比重(gm/cm3)8.7 88.788.898.868.868.838.80熱膨脹係數(10-6/)18.518.517.817.817.81818.2熱傳導係數(Cal/cm2/cm/sec/)0.290.250.490.200.170.160.15導電率(%IACS, 20)26 244520201312 抗張強度(N/mm 2)燒炖軟化295380245245295300310395-1/4H340405340405-345440370470395490-1/2H3904753904753604254105104705704905904706103/4H430510430510-H480565480565390470490590570670525670585710EH525605525605440510570615670635735SH5806