2006帕杰罗维修手册-BODY.pdf

42-1 group 42 body contents hood. . . . . . . . . . . . . . . . . . . . .42-3 hood diagnosis . . . . . . . . . . . .42-3 introduction to hood diagnosis42-3 hood diagnostic troubleshooting strategy . . . . . . . . . . . . . . . . . . . . . . 42-3 symptom chart . . . . . . . . . . . .42-3 symptom procedures. . . . . .42-3 hood. . . . . . . . . . . . . . . . . . . . . . .42-5 removal and installation . . . . . 42-5 inspection. . . . . . . . . . . . . . . . . . . . . 42-7 fender. . . . . . . . . . . . . . . . . . .42-7 removal and installation .42-7 fuel filler lid . . . . . . . . . . .42-8 removal and installation .42-8 window glass . . . . . . . . . . .42-10 general description . . . . . .42-10 window glass diagnosis. . .42-12 introduction to window glass diagnosis. . . . . . . . . . . . . . . . . . . . . . 42-12 window glass diagnostic troubleshooting strategy . . . 42-12 symptom chart . . . . . . . . . . . .42-12 symptom procedures. . . . . .42-12 special tool . . . . . . . . . . . . . . .42-12 windshield . . . . . . . . . . . . . . . . .42-13 removal and installation. . . . . . 42-13 quarter window glass . . . .42-16 removal and installation. . . . . . 42-16 back door window glass . .42-18 removal and installation. . . . . . 42-18 door. . . . . . . . . . . . . . . . . . . . 42-20 general description. . . . . . .42-20 central door locking system diagnosis . . . . . . . . . .42-20 power window diagnosis. . .42-20 door diagnosis . . . . . . . . . . . .42-20 introduction to glass and door diagnosis . . . . . . . . . . . . . . . . . . . . . . 42-20 glass and door diagnostic troubleshooting strategy. . . . 42-20 symptom chart. . . . . . . . . . . . .42-21 symptom procedures . . . . . .42-21 how to locate wind noises.42-24 special tools . . . . . . . . . . . . . .42-25 continued on next page 42-2 on-vehicle service. . . . . . . . .42-26 door fit adjustment. . . . . . . . . . . 42-26 door window glass adjustment42-28 door inside handle play check and adjustment . . . . . . . . . . . . . . . 42-29 door outside handle play check42-29 circuit breaker (incorporated in the power window motor) inspection. . . . . . . . . . . . . . . . . . . . . 42-29 door assembly . . . . . . . . . . . .42-30 removal and installation . . . . . 42-30 inspection. . . . . . . . . . . . . . . . . . . . . 42-31 door trim and waterproof film. . . . . . . . . . . . . . . . . . . . . . . .42-32 removal and installation . . . . . 42-32 inspection. . . . . . . . . . . . . . . . . . . . . 42-37 door glass and regulator42-38 removal and installation . . . . . 42-38 inspection. . . . . . . . . . . . . . . . . . . . . 42-40 door handle and latch. . . .42-41 removal and installation . . . . . 42-41 inspection. . . . . . . . . . . . . . . . . . . . . 42-43 window glass runchannel and door opening weatherstrip42-45 removal and installation . . . . . 42-45 back door assembly . . . .42-49 back door diagnosis . . . . . .42-49 introduction to back door diagnosis. . . . . . . . . . . . . . . . . . . . . . 42-49 back door diagnostic troubleshooting strategy . . . 42-49 symptom chart . . . . . . . . . . . .42-49 symptom procedures. . . . . .42-49 special tool. . . . . . . . . . . . . . .42-50 on-vehicle service. . . . . . . . .42-50 back door fit adjustment . . . . . 42-50 back door handle play check . 42-51 back door assembly . . . . . .42-51 removal and installation . . . . . 42-51 inspection. . . . . . . . . . . . . . . . . . . . . 42-52 back door trim and waterproof film. . . . . . . . . . .42-53 removal and installation. . . . . . 42-53 back door handle and latch42-54 removal and installation. . . . . . 42-54 inspection . . . . . . . . . . . . . . . . . . . . . 42-55 keyless entry system . . 42-55 general description. . . . . . .42-55 keyless entry system diagnosis . . . . . . . . . . . . . . . . . .42-55 special tools . . . . . . . . . . . . . .42-56 on-vehicle service . . . . . . . . .42-57 how to replace the transmitter battery. . . . . . . . . . . . . . . . . . . . . . . . 42-57 enabling/disabling the answerback function . . . . . . . . . 42-57 how to register secret code . 42-59 sunroof assembly. . . . . . 42-62 general description. . . . . . .42-62 sunroof diagnosis. . . . . . . . .42-62 special tool . . . . . . . . . . . . . . .42-62 on-vehicle service . . . . . . . . .42-63 water test . . . . . . . . . . . . . . . . . . . . 42-63 sunroof fit adjustment . . . . . . . 42-63 operation check. . . . . . . . . . . . . . . 42-63 sunroof assembly . . . . . . . . .42-66 removal and installation. . . . . . 42-66 inspection . . . . . . . . . . . . . . . . . . . . . 42-69 disassembly and assembly. . . . . 42-70 specifications . . . . . . . . . . 42-73 fastener tightening specifications . . . . . . . . . . . . .42-73 service specifications . . . . .42-73 sealants. . . . . . . . . . . . . . . . . . .42-74 component identification. .42-74 hood tsb revision body 42-3 hood hood diagnosis introduction to hood diagnosis m1421005800040 wind noise at the hood may be caused by improper hood adjustment. hood diagnostic troubleshooting strategy m1421005900036 use these steps to plan your diagnostic strategy. if you follow them carefully, you will be sure that you have exhausted most of the possible ways to find a hood fault. 1. gather information from the customer. 2. verify that the condition described by the customer exists. 3. find the malfunction by following the symptom chart. 4. verify malfunction is eliminated. symptom chart m1421006000337 symptominspection procedure reference page difficult locking and unlocking1 p.42-3 uneven body clearance2 p.42-4 uneven height3 p.42-4 symptom procedures inspection procedure 1: difficult locking and unlocking diagnosis step 1. check the release cable routing condition. q: is the release cable routing condition good? yes : go to step 2. no : repair the release cable, then go to step 4. step 2. check the engagement of the hood latch and hood striker. q: are the hood latch and hood striker engaged correctly? yes : go to step 3. no : adjust the hood latch (refer to p.42-5). then go to step 4. step 3. check for proper lubrication of release cable. q: is the release cable properly lubricated? yes : go to step 4. no : lubricate, then go to step 4. step 4. retest the system. q: does the hood lock operate easily? yes : the procedure is complete. no : return to step 1. hood tsb revision body 42-4 inspection procedure 2: uneven body clearance diagnosis step 1. check the hood installation condition. q: is the hood installation in good condition? yes : go to step 2. no : adjust the hood (refer to p.42-5). then go to step 2 . step 2. retest the system. q: is the clearance with the body even? yes : the procedure is complete. no : return to step 1. inspection procedure 3: uneven height diagnosis step 1. check the hood bumper height. q: is the hood bumper height proper? yes : go to step 2. no : adjust the hood bumper (refer to p.42-5). then go to step2. step 2. retest the system. q: are the hood and body height even? yes : the procedure is complete. no : return to step 1. hood tsb revision body 42-5 hood removal and installation m1421001600226 acx01958 a18c0021aw0381au 22 4 nm 16 3 ft-lb 9.0 2.0 nm 79 18 in-lb 2 1 3 4 5 6 7 8 9 7 7 5 7 5.0 1.0 nm 44 9 in-lb 1 2 ab 10 hood latch removal steps radiator grill (refer to group 51 front bumper p.51- 3.) 1.hood latch hood lock release cable removal steps 2.hood lock release handle 3.hood lock release cable hood and hood hinge removal steps 4.hood insulator 5.hood weatherstrip washer hose (refer to group 51 windshield wiper and washer p.51-23.) 6.hood 7.bumper a 8.hood support rod front deck garnish (refer to group 51 windshield wiper and washer p.51-23.) 9.hood hinge 10. hood switch hood and hood hinge removal steps (continued) acx00459 ac203663 ax0385ca aw0382al ax0423ca ax0424ca adjustment of clearance around hood adjustment of hood and hood striker engagement section a asection b b 6 7 6 7 b b a a 15 0.5 mm 0.59 0.02 in 20 0.5 mm 0.78 0.02 in clip positionssection a a a a 6 clip 4 4 6 : clip position ab adjustment of height around hood hood tsb revision body 42-6 fender tsb revision body 42-7 inspection m1421001700182 hood switch continuity check 12 acx02415 switch position tester connection specified condition hood switch unpressed 1 2less than 2 ohms hood switch depressed open circuit fender removal and installation m1421001900722 pre-removal and post-installation operation front bumper removal and installation (refer to group 51, front bumper p.51-3.) front mud guard removal and installation (refer to group 51, front mud guard p.51-17.) front wheel cut molding removal and installation (refer to group 51, front wheel cut molding p.51-10.) ac203222 ac500083 clip 1 3 1 2 ab section a a a a 3 removal steps 1. splash shield front door assembly (refer to p.42-30.) 2. fender rear protector 3. fender fuel filler lid tsb revision body 42-8 fuel filler lid removal and installation m1421002500318 pre-removal and post-installation operation quarter trim lower removal and installation (refer to group 52a, trims p.52a-8.) center pillar trim lower removal and installation (refer to group 52a, trims p.52a-8.) x0181ca ac101963 3 5 3 2 4 1 ab removal steps a rivet removal ac100411ay rivet drill fuel filler lid assembly use a drill 6.5 7.5 mm (0.25 0.29 inch) to break the rivet by drilling a hole, and remove the rivet. installation service point . a ba windshield removal 1. to protect the body (paint surface), apply cloth tape to all body areas around the installed windshield. acx00474ab 2. using a sharp-point drill, make a hole in the windshield adhesive. 3. pass the piano wire from the inside of the vehicle through the hole. caution do not let the piano wire touch the edge of the windshield. 4. pull the piano wire alternately from the inside and outside along the windshield to cut the adhesive. 5. make mating marks on the windshield and body. acx00475ab mb990480 6. use special tool mb990480 to remove the windshield. caution be careful not to remove more adhesive than is neces- sary. be careful also not to damage the paintwork on the body surface with the knife. if the paintwork is dam- aged, repair the damaged area with repair paint or anti- rust agent. 7. use a knife to cut away the remaining adhesive so that the thickness is within 2 mm (0.08 inch) around the entire circumference of the body flange. 8. finish the flange surfaces so that they are smooth. caution allow the cleaned area to dry for at least three minutes. do not touch any surface that has been cleaned. acx00476ab 9. when reusing the windshield, remove the adhesive still adhering to the windshield, and clean with 3m aad part number 8880 or equivalent. 10.clean the body side in the same way. installation service points . a a a quarter window glass/quarter window molding removal remove the quarter window glass using the same procedure as for windshield removal (refer to p.42-13). installation service point . a aa back door window glass removal remove the back door window glass using the same proce- dure as for the windshield (refer to p.42-13). removal steps (continued) window glass tsb revision body 42-19 installation service point . a1.power window switch and power window switch panel assembly 2.power window switch panel 3.power window switch 4.delta cover, inner 5.door light assembly 6.door inside handle cover and door trim assembly 7.door belt line molding assembly 8.door trim 9.front arm restraint cover a1.power window switch and power window switch panel assembly 2.power window switch panel 3.power window switch 4.door light assembly 5.door inside handle cover and door trim assembly 6.door belt line molding assembly 7.door trim a power window switch assembly removal y0066ca acx00524 power window switch panel assembly mb990784 ac there is a clip (drivers side) or a claw (other sides) on the front of the power window switch assembly. work from the front side using special tool mb990784. . a3.door center sash 4.rear door window glass 5.door glass holder 6.power window regulator and motor assembly 7.power window motor assembly 8.power window regulator assembly 9.stationary window glass 10. stationary window weatherstrip door tsb revision body 42-39 removal service point . cabb2.door outer opening weatherstrip door window glass runchannel removal steps 3.door window glass runchannel front door trim (refer to p.42-32.) ab2.door outer opening weatherstrip 3.door outer opening lower weatherstrip 4.door outer opening front weatherstrip door window glass runchannel removal steps a door outer opening weatherstrip removal acx00555 15 mm (0.6 in) 8 mm (0.3 in) ab 4 mm (0.2 in) thickness: 1 mm (0.04 in) fabricated tool make a tool as shown and remove the door opening weather- strip. installation service point . abaa a b drain hose removal av1257ae acx00574 cord ab drain hose tie a cord to the end of the drain hose, and wind tape around the tie until it is smooth. then pull the drain hose out into the wheel housing. . a a a9.drive cable 11. deflector shaft/drive cable removal x1021ca acx00578 guide rail sub-assembly approx. 200 mm (7.8 in) shaft drive cable assembly ab draw out the drive cable assembly as shown in the illustration, then remove the shaft and the drive cable. . removal of deflector/deflector link x1019ca x1122ca ac500677 a a flat-tip screw driver section a a flat-tip screwdriver deflector link ab disconnect the deflector and the deflector panel using a flat-tip screwdriver as shown in the illustration. installation service point . a shaft installation x1021ca acx00581 front of vehicle shaft a a drive cable assembly hollow in shaft shaft shaft insertion direction insert the shaft until its concave part is engaged with the convex part of the driver cable. raised section of drive cable assembly drive cable assembly section a a ab install the shaft to the drive cable from the outside of vehicle as shown in the illustration. specifications tsb revision body 42-73 specifications fastener tightening specifications m1421005300250 itemspecification hood hood latch bolt9.0 2.0 nm (79 18 in-lb) hood support rod bolt5.0 1.0 nm (44