ASRaymond_Nitrogen_Gas_Springs.pdf

RaymondNitrogenGasSpringsandAccessoriesDeutscherAkkreditieungsRatDARTGA-ZQ91002ISOCertifiedDINENISO9001CertificateRegistrationNo.091004684DepartamentoDeIndustriaYEnergiaDelGobiernoVasco,SpainNo.FBG-9119SwedishPlantInspectorateNo.1224No.10471ISOCERTIFICATION&PRODUCTSAFETYAPPROVALSTVRheinlandFeaturesUnchanginglengthoverall(nogrowth)UnparalleledfieldsafetyrecordManufacturedfromthefinestmaterialsavailableComponentmountingsDistributedworldwideEverycriticaltolerancemeasuredandinspectedSafetysecuritydeviceavailableonselectedmodelsProvidetechnicalassistanceintheselectionandinstallationofallunitsCustomspringsandaccessoriesavailableRaymondengineeredandqualitybackedproductsTechnicalDataManufacturerisISOcertified100%StaticleaktestedPressuremedium:nitrogenMaximuminitialpressure:650psi2600psi(45to179bar)modeldependentRangeofoperatingtemperature:-25Fto180F(-32Cto82C)Maximumrecommendedoperatingtemperature:+180F(80C)Maximumpistonrodspeed:115ft/min(35meters/min.)Pressureincreases4.1%every25F(14C)temperatureincreaseForapplicationsbeyondstatedlimitscontactRaymondoryourlocaldistributor.RaymondRaymondNitrogenGasSpringsandAccessoriesInstallationandUseRaymondgasspringscanbeinstalledwiththepistonrodinanyposition.However,gasspringsshouldbeinstalledinsuchawayastoavoidlateralpressures.Anysubstantiallateralforcewillshortenthespringsservicelife.Hardenedstrikerplatesarehighlyrecommendedtoavoiderosionoftheimpactsurfaceandalsotopermitslidingbetweenthepistonrodandthecontactpoint.Certaintypesofdrawingfluidsmayhaveadverseeffectsonseals,O-rings,etc.PleaseconsultRaymondifdrawingfluidsareusedinlargevolume.Dataplatesaresuppliedandshouldbemountedonthefrontandrearofdieshoes.Theseplatesserveasaremindertomaintenancepersonnelthatthetoolisequippedwithnitrogengassprings.ASpringforEveryApplicationWeoffermorethan20uniquemodelswithstrokesrangingfrom6mm/.24to300mm/11.8andinitialcontactforcesfrom15.0lbs.to41,000lbs.Allgasspringscanbedroppedintoapocketormountedusingoneoftheseveralmountspicturednexttoorfollowingthespringmodelinthecatalog.ForcustommountscontactAssociatedSpringRaymond.Ifyouaredesigninganewproduct,ormakingimprovementstoanexistingone,aRaymondnitrogengasspringmaybetheanswer.CallAssociatedSpringRaymondtechnicalassistancetodiscussnewapplicationideas.Currentnondieapplicationsincludevalveactuators,shockabsorbingbumpers,mountainbikesuspensions,etc.Ifyourapplicationcallsforacustomspringsuchasaspecialstrokelength,shorteroveralllength,smallerdiameter,highcycleratesorotherdifferentiatingspecifications,callourtechnicalassistancedepartmentandletuscustomizeaspringorspringsystemforyou.RaymondQualityResearch&TestingRaymondnitrogengasspringsandaccessoriesareaqualityengineeredandtestedproductthatyouexpectfromtheRaymondlineofproducts.Ourresearchteamsarecontinuouslyworkingonproductenhancementandnewproductdevelopment.IndexPagesRD-12112lb.DisposableSprings.4RD-19202lb.DisposableSprings.5RD-25450lb.DisposableSprings.6RD-150450lb.DisposableSprings.7RM-150450lb.Springs.8REStripperSprings.9RCT-300throughRCT-50001/3to5TonSprings.10-13RG-2501/3TonSprings.14-15RG-750throughRG-75003/4to8TonSprings.16-21RSSpringsSuperCompact,1to20Ton.22-23RHSpringsHollowRodSprings.24-25RG-750-HUniForceHosingSystem.26-29RXFlangeStrippers.30-31RWRollerCamWedgeUnits.32-36RRRollerCamUnits.37-39RVPneumaticVibrator.40-42RPPneumaticPinExtractor.43TestFixture,Charging&DrainingUnits,RepairKitsandTools.44-45SelectionInstallationandUseTips.46ApplicationExamples.47SpecialOrderServices.48HowtoOrderSection.49Notes.50-51NEWOrderMaximumLNumberStrokeS+0.5-0mmBody+0.020-0inRD12-0077/0.2856/2.2047/1.85RD12-01515/0.5972/2.8355/2.17RD12-02525/0.9892/3.6265/2.56RD12-03838/1.50118/4.6578/3.07RD12-05050/1.97142/5.5990/3.54RD12-08080/3.15205/8.07123/4.84RD-12DisposableMiniSpringSelfContainedTheRD-12isadisposablespringdesignedforsmallerhigherspeeddies.Thislowcost,nomaintenancespringisavailableinstrokelengthsfrom.28to3.15andwithaninitialforcerangingfrom15lbs.to112lbs.Thespringcanbedroppedintoapocket,likeacoiledspring,mountedusingthetappedholeinthebottom,ormountedbyattachingflangepartnumberF-12Bshownbelow.Forstrokesgreaterthan38/1.5itisrecom-mendedtodropthespringintoapockettoguardagainstsideloading.Thisnon-rebuildablemodelhasauni-directionalvalveallowingtheusertoaddnitrogenonly.Maximumchargingpressureis2600psi.Youmustspecifycolor,initialcharg-ingpressureorinitialloadatthetimeoforder.InitialForceAtDifferentPressuresforModelRD-120255075100125150175200225050010001500200025003000NitrogenPressures(psi)350min,2600max.SpringForce(lbs.)020406080100120140160180200NitrogenPressures(bar)24min,180max.SpringForce(N)02004006008001000Acompletepartnumberforthegasspringconsistsoftheordernumberandthecolorcode,ExampleRD12-007Green.Foraspecialfillpressurenotindicatedinthetable,specifythecolorcodeofBlack,ExampleRD12-007Black；fillpressure=1000psi(69bar).OrderingInformationRD-12Dimensionsinmillimeters/inches5/.19736/1.41712/.47220/.787BodyS2/.08Fillvalve,M6FasteningThreadDepth=7/.27512/.47210/.394L15/.5914.5/.177R1/.046/.23610/.394OptionalflangesoldseparatelypartnumberF12B.Mountinginformationshownonspringillustrationabove.ColorCodeInitialSpringForceSpringForceFullStrokeInitialChargePressure(psi)InitialChargePressure(bar)(pounds)(newtons)(pounds)(newtons)GreenBlueRedYellow4520063280105072672989441815601089040012656121001451124981576982600179Note:Ablackcolorcodesignifiesacustom,userdefinedfillpressure.RaymondRD-19DisposableMiniSpringSelfContainedTheRD-19isadisposablespringdesignedforsmallerhigherspeeddies.Thislowcost,nomaintenancespringisavailableinstrokelengthsfrom.28to3.15andwithaninitialforcerangingfrom27lbs.to202lbs.Thespringcanbedroppedintoapocket,likeacoiledspring,mountedusingthetappedholeinthebottom,ormountedbyattachingflangepartnumbersF19AorF19Bshownbelow.Forstrokesgreaterthan38/1.5itisrec-ommendedtodropthespringintoapockettoguardagainstsideloading.Thisnon-rebuildablemodelhasauni-directionalvalveallowingtheusertoaddnitrogenonly.Maximumchargingpressureis2600psi.Youmustspecifycolor,initialcharg-ingpressureorinitialloadatthetimeoforder.InitialForceAtDifferentPressuresforModelRD-190255075100125150175200225050010001500200025003000NitrogenPressures(psi)350min,2600max.SpringForce(lbs.)0200400600800040608010012020140160180200NitrogenPressures(bar)24min,180max.SpringForce(N)OrderMaximumLNumberStrokeS+0.5-0mmBody+0.020-0inRD19-0077/0.2856/2.2047/1.85RD19-01515/0.5972/2.8355/2.17RD19-02525/0.9892/3.6265/2.56RD19-03838/1.50118/4.6578/3.07RD19-05050/1.97142/5.5990/3.54RD19-08080/3.15205/8.07123/4.84Acompletepartnumberforthegasspringconsistsoftheordernumberandthecolorcode,ExampleRD19-007Green.Foraspecialfillpressurenotindicatedinthetable,specifythecolorcodeofBlack,ExampleRD19-007Black；fillpressure=1000psi(69bar).OrderingInformationRD-19Note:Ablackcolorcodesignifiesacustom,userdefinedfillpressure.Dimensionsinmillimeters/inches44/1.7332/1.2644/1.7312/.47230/1.1825/.989/.35419.5/.7682x/6.6/.264x/6.6/.26BodyS2/.08Fillvalve,M6FasteningthreaddepthDepth=7/.275L15/.591R1/.048/.31519/.748OptionalflangesoldseparatelypartnumberF19B.Optionalflangesoldseparatelypartno.F19AColorCodeInitialSpringForceSpringForceFullStrokeInitialChargePressure(psi)InitialChargePressure(bar)(pounds)(newtons)(pounds)(newtons)GreenBlueRedYellow5624979351725501124981576981450100157698220979203014020289928312592600179050100150200250300350400450500050010001500200025003000NitrogenPressure(psi)350min,2600(max)(1Bar=1psix.06895)SpringForce(lbs)0225450675900112513501575180020252250020406080100120140160180200NitrogenPressure(bar)25min,180max.SpringForce(N)RD-25DisposableMiniSpringSelfContainedTheRD-25isadisposablespringdesignedforsmallerhigherspeeddies.Thislowcost,nomaintenancespringisavailableinstrokelengthsfrom.28to3.15andwithaninitialforcerangingfrom60lbs.to450lbs.Thespringcanbedroppedintoapocket,likeacoiledspring,mountedusingthetappedholeinthebottom,ormountedbyattachingflangepartnumberF25Bshownbelow.Forstrokesgreaterthan38/1.5itisrecom-mendedtodropthespringintoapockettoguardagainstsideloading.Thisnon-rebuildablemodelhasauni-directionalvalveallowingtheusertoaddnitrogenonly.Maximumchargingpressureis2600psi.Youmustspecifyeithercolor,initialchargingpressureorinitialloadatthetimeoforder.OrderMaximumLNumberStrokeS+0.5-0mmBody+0.020-0inRD25-0077/0.2856/2.2047/1.85RD25-01515/0.5972/2.8355/2.17RD25-02525/0.9892/3.6265/2.56RD25-03838/1.50118/4.6578/3.07RD25-05050/1.97142/5.5990/3.54RD25-08080/3.15205/8.07123/4.84InitialForceAtDifferentPressuresforModelRD-25Acompletepartnumberforthegasspringconsistsoftheordernumberandthecolorcode,ExampleRD25-007Green.Foraspecialfillpressurenotindicatedinthetable,specifythecolorcodeofBlack,ExampleRD25-007Black；fillpressure=1000psi(69bar).OrderingInformationRD-25Note:Ablackcolorcodesignifiesacustom,userdefinedfillpressure.Dimensionsinmillimeters/inches50/1.9730/1.1818/.70834/1.3410.5/.4139.0/.3547.0/.275BodyS2/.0825/.98L15/.591R1/.0412/.47Fillvalve,M6FasteningthreadDepth=7/.275OptionalflangesoldseparatelypartnumberF25B.Mountinginformationshownonspringillustrationabove.ColorCodeInitialSpringForceSpringForceFullStrokeInitialChargePressure(psi)InitialChargePressure(bar)(pounds)(newtons)(pounds)(newtons)GreenBlueRedYellow1124981576986504522510013151401130090337149947221001950134450200263028032600179OrderSpringForceMaximumLmin.Number2600psi(179bar)StrokeLL-SInitialFullStrokeSRD150-01010/.3974/2.9164/2.52RD150-01212.7/.5079.4/3.1366.7/2.63RD150-01515/.5984/3.3169/2.72RD150-025450lbs.585lbs.25/.98104/4.0979/3.11RD150-038(2002N)(2602N)38/1.50130/5.1292/3.62RD150-05050/1.97154/6.06104/4.09RD150-06363.5/2.50181/7.13117.5/4.63RD150-08030%Force80/3.15214/8.43134/5.28RD150-100Increase100/3.94254/10.00154/6.06RD150-125125/4.92304/11.97179/7.05RaymondOptionalFlangeSoldSeparatelyOrderNo.F25-ANote:Maximumchargingpressureis2600psi.Springswillbeshippedat2600psi(179bar)unlessotherwisespecifiedattimeoforder.RD-150DisposableMiniSpringSelfContainedTheRD-150isadisposablespringdesignedforsmallerhigherspeeddies.Thislowcost,nomaintenancespringisavailableinstrokelengthsfrom.39to4.92andwithaninitialforcerangingfrom112lbsto450lbs.Thespringcanbedroppedintoapocket,likeacoiledspring,andmountedusingthetappedholeinthebottom,orbyattachingflangepartnumberF25Ashownbelow.Forstrokesgreaterthan38/1.5itisrecommendedtodropthespringintoapockettoguardagainstsideloading.Thisnon-rebuildedmodelhasauni-directionalvalveallowingtheusertoaddnitrogenonly.Thereforeifachargingpressurelessthan2600psiisdesired,youmustspecifyatthetimeoforder.Maximumchargingpressureis2600psi.InitialForceAtDifferentPressuresforModelRD-150OrderingInformationRD-150Dimensionsinmillimeters/inchesFasteningScrew050100150200250300350400450500050010001500200025003000NitrogenPressure(psi)350min,2600max.SpringForce(lbs.)0500100015002000020406080100120140160180200NitrogenPressure(bar)24min,180max.SpringForce(N)Note:Flangewillbeattachedtothetopgrooveunlessspecifiedattimeoforder.OrderSpringForceMaximumLLmin.Number2600psi(179bar)Stroke+0-1mmL-SInitialFullStrokeS+0-.04RM150-01010/.3965/2.5655/2.17RM150-01212.7/.5070.4/2.7757.7/2.27RM150-01616/.62577/3.0361/2.40RM150-025450lbs.630lbs.25/.9895/3.7470/2.76RM150-038(2002N)(2803N)38/1.50121/4.7783/3.27RM150-05040%50/1.97145/5.7195/3.74RM150-063ForceIncrease63.5/2.50172/6.77108.5/4.27RM150-08080/3.15205/8.07125/4.92RM150-100100/3.94245/9.65145/5.71Note:Maximumchargingpressureis2600psi.Springswillbeshippedat2600psi(179bar)unlessotherwisespecifiedattimeRM-150MiniSpringSelfContainedOnlyTheRM150isdesignedforsmallerhigherspeeddies.TheMini-Springcanbedroppedintoaspringpocketorflangemountedatthetoporbottomofthebody.TheRM150isbothrechargeableandrepairable.InitialForceAtDifferentPressuresforModelRM-150OrderingInformationRM-150Dimensionsinmillimeters/inchesOptionalFlangeSoldSeparatelyOrderNo.F25-B050100150200250300350400450500050010001500200025003000NitrogenPressure(psi)350min,2600max.SpringForce(lbs.)0500100015002000020406080100120140160180200NitrogenPressure(bar)24min,180max.SpringForce(N)5/.20OrderingInformationRE-16andRE-24RaymondMaximumchargingpressureis1015psi(70bar)formodelRE16and2175psi(150bar)formodelRE24.InstallationToolSo