汽车转向装置是怎样工作的外文文献翻译、中英外文翻译、外文翻译_第1页
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HOW CAR STEERING WORKS You know that when you turn the steering wheel in your car, the wheels turn. Cause and effect, right? But a lot of interesting stuff goes on between the steering wheel and the tires to make this happen. In this article, well see how the two most common types of car steering systems work: rack-and-pinion and recirculating-ball steering. Then well examine power steering and find out about some interesting future developments in steering systems, driven mostly by the need to increase the fuel efficiency of cars. But first, lets see what you have to do turn a car. Its not quite as simple as you might think! recirculating ball. You might be surprised to learn that when you turn your car, your front wheels are not pointing in the same direction. For a car to turn smoothly, each wheel must follow a different circle. Since the inside wheel is following a circle with a smaller radius, it is actually making a tighter turn than the outside wheel. If you draw a line perpendicular to each wheel, the lines will intersect at the center point of the turn. The geometry of the steering linkage makes the inside wheel turn more than the outside wheel. There are a couple different types of steering gears. The most common are rack-and-pinion and Rack-and-pinion steering Rack-and-pinion steering is quickly becoming the most common type of steering on cars, small trucks and SUVs. It is actually a pretty simple mechanism. A rack-and-pinion gearset is enclosed in a metal tube, with each end of the rack protruding from the tube. A rod, called a tie rod, connects to each end of the rack. The pinion gear is attached to the steering shaft. When you turn the steering wheel, the gear spins, moving the rack. The tie rod at each end of the rack connects to the steering arm on the spindle (see diagram above). The rack-and-pinion gearset does two things: It converts the rotational motion of the steering wheel into the linear motion needed to turn the wheels. It provides a gear reduction, making it easier to turn the wheels. On most cars, it takes three to four complete revolutions of the steering wheel to make the wheels turn from lock to lock (from far left to far right). The steering ratio is the ratio of how far you turn the steering wheel to how far the wheels turn. For instance, if one complete revolution (360 degrees) of the steering wheel results in the wheels of the car turning 20 degrees, then the steering ratio is 360 divided by 20, or 18:1. A higher ratio means that you have to turn the steering wheel more to get the wheels to turn a given distance. However, less effort is required because of the higher gear ratio. Generally, lighter, sportier cars have lower steering ratios than larger cars and trucks. The lower ratio gives the steering a quicker response - you dont have to turn the steering wheel as much to get the wheels to turn a given distance - which is a desirable trait in sports cars. These smaller cars are light enough that even with the lower ratio, the effort required to turn the steering wheel is not excessive.Some cars have variable-ratio steering, which uses a rack-and-pinion gearset that has a different tooth pitch (number of teeth per inch) in the center than it has on the outside. This makes the car respond quickly when starting a turn (the rack is near the center), and also reduces effort near the wheels turning limits. Power Rack-and-pinion When the rack-and-pinion is in a power-steering system, the rack has a slightly different design. Part of the rack contains a cylinder with a piston in the middle. The piston is connected to the rack. There are two fluid ports, one on either side of the piston. Supplying higher-pressure fluid to one side of the piston forces the piston to move, which in turn moves the rack, providing the power assist. Well check out the components that provide the high-pressure fluid, as well as decide which side of the rack to supply it to, later in the article. First, lets take a look at another type of steering. Recirculating-ball Steering Recirculating-ball steering is used on many trucks and SUVs today. The linkage that turns the wheels is slightly different than on a rack-and-pinion system. The recirculating-ball steering gear contains a worm gear. You can image the gear in two parts. The first part is a block of metal with a threaded hole in it. This block has gear teeth cut into the outside of it, which engage a gear that moves the pitman arm (see diagram above). The steering wheel connects to a threaded rod, similar to a bolt, that sticks into the hole in the block. When the steering wheel turns, it turns the bolt. Instead of twisting further into the block the way a regular bolt would, this bolt is held fixed so that when it spins, it moves the block, which moves the gear that turns the wheels. Instead of the bolt directly engaging the threads in the block, all of the threads are filled with ball bearings that recirculate through the gear as it turns. The balls actually serve two purposes: First, they reduce friction and wear in the gear; second, they reduce slop in the gear. Slop would be felt when you change the direction of the steering wheel - without the balls in the steering gear, the teeth would come out of contact with each other for a moment, making the steering wheel feel loose. Power steering in a recirculating-ball system works similarly to a rack-and-pinion system. Assist is provided by supplying higher-pressure fluid to one side of the block. Now lets take a look at the other components that make up a power-steering system. Power Steering There are a couple of key components in power steering in addition to the rack-and-pinion or recirculating-ball mechanism. Pump The hydraulic power for the steering is provided by a rotary-vane pump (see diagram below). This pump is driven by the cars engine via a belt and pulley. It contains a set of retractable vanes that spin inside an oval chamber. As the vanes spin, they pull hydraulic fluid from the return line at low pressure and force it into the outlet at high pressure. The amount of flow provided by the pump depends on the cars engine speed. The pump must be designed to provide adequate flow when the engine is idling. As a result, the pump moves much more fluid than necessary when the engine is running at faster speeds. The pump contains a pressure-relief valve to make sure that the pressure does not get too high, especially at high engine speeds when so much fluid is being pumped. Rotary Valve A power-steering system should assist the driver only when he is exerting force on the steering wheel (such as when starting a turn). When the driver is not exerting force (such as when driving in a straight line), the system shouldnt provide any assist. The device that senses the force on the steering wheel is called the rotary valve. The key to the rotary valve is a torsion bar. The torsion bar is a thin rod of metal that twists when torque is applied to it. The top of the bar is connected to the steering wheel, and the bottom of the bar is connected to the pinion or worm gear (which turns the wheels), so the amount of torque in the torsion bar is equal to the amount of torque the driver is using to turn the wheels. The more torque the driver uses to turn the wheels, the more the bar twists. The input from the steering shaft forms the inner part of a spool-valve assembly. It also connects to the top end of the torsion bar. The bottom of the torsion bar connects to the outer part of the spool valve. The torsion bar also turns the output of the steering gear, connecting to either the pinion gear or the worm gear depending on which type of steering the car has. As the bar twists, it rotates the inside of the spool valve relative to the outside. Since the inner part of the spool valve is also connected to the steering shaft (and therefore to the steering wheel), the amount of rotation between the inner and outer parts of the spool valve depends on how much torque the driver applies to the steering wheel. When the steering wheel is not being turned, both hydraulic lines provide the same amount of pressure to the steering gear. But if the spool valve is turned one way or the other, ports open up to provide high-pressure fluid to the appropriate line. It turns out that this type of power-steering system is pretty inefficient. Lets take a look at some advances well see in coming years that will help improve efficiency. The Future of Power Steering Since the power-steering pump on most cars today runs constantly, pumping fluid all the time, it wastes horsepower. This wasted power translates into wasted fuel. You can expect to see several innovations that will improve fuel economy. One of the coolest ideas on the drawing board is the steer-by-wire or drive-by-wire system. These systems would completely eliminate the mechanical connection between the steering wheel and the steering, replacing it with a purely electronic control system. Essentially, the steering wheel would work like the one you can buy for your home computer to play games. It would contain sensors that tell the car what the driver is doing with the wheel, and have some motors in it to provide the driver with feedback on what the car is doing. The output of these sensors would be used to control a motorized steering system. This would free up space in the engine compartment by eliminating the steering shaft. It would also reduce vibration inside the car. General Motors has introduced a concept car, the Hy-wire, that features this type of driving system. One of the most exciting things about the drive-by-wire system in the GM Hy-wire is that you can fine-tune vehicle handling without changing anything in the cars mechanical components - all it takes to adjust the steering is some new computer software. In future drive-by-wire vehicles, you will most likely be able to configure the controls exactly to your liking by pressing a few buttons, just like you might adjust the seat position in a car today. It would also be possible in this sort of system to store distinct control preferences for each driver in the family. In the past fifty years, car steering systems havent changed much. But in the next decade, well see advances in car steering that will result in more efficient cars and a more comfortable ride. For more information on steering systems and related topics, check out the links on the next page. 汽车转向装置是怎样工作的 当你转动汽车的方向盘时,为什么车轮会转动呢?我们可以在方向盘和使之转动的车轮之间发现一些有意思的东西。 在这篇文章里,我们将明白两种最常见的汽车转向装置是怎样工作的。它们分别是齿轮齿条式和循环球式转向装置。我们对动力转向装置进行检查时会发现转向装置引人入胜的发展前景是解决燃油利用率的问题。但是首先我们应该明白汽车转弯必须做的是情,它也许不像我们想象的那么简单。 当你让汽车转弯时,你也许会惊讶地发现前轮并不是指向同一个方向。 为了使汽车顺利转 向,每个轮子必须沿不同的圆周转动,因此内轮沿一个较小的半径转动,它实际上使之比外轮转动的更快。如果你给每个画一条垂线,那么垂线将于转动中心相交。转向联动装置的几何学原理要求内轮比外轮转动的快。 下面有两种最常见的汽车转向装置类型:齿轮齿条式和循环球式转向装置。 齿轮 齿条式转向装置 齿轮 齿条式转向装置很快会成为汽车上、小型载重汽车上、 SUV 上最常见的转向装置类型。它实际上是一种极其简单的机械装置。齿轮 齿条式传动装置被包在一个圆形金属筒里,使每个齿条的末端从圆筒的两端伸出来。伸出来的齿条末端被直拉杆所 连接传动装置与转向装置的传动轴相连接,当你旋转方向盘时,传动装置快速旋转带动齿条、齿条末端的直拉杆与转向装置的转杆相连接从而使汽车转向。 齿轮齿条传动装置有两种作用:它把方向盘的旋转运动改变为车轮转动所需的线状运动,它减少不必要的传动设备,使车轮的转动更容易、 大部分汽车,他们引用至周方向盘的转动才能使车轮由左向右彻底转向 所谓转率就是转动方向盘的度数与车轮转动度数的比值例如转动方向盘度车轮转动度,那么转率就是除以 即等于一个较高的转率意味着你必须转动方向盘更大的度数以 求轮子转动适合的度数,然而变转率需求较少的努力一般说来,轻型、运动型汽车比大一些的汽车或小型载重汽车的转率低,低转率要求转向装置快速回应 你不必费力转动方向盘以达到车轮转动的合适距离这正是运动型汽车想要得一种性能。这些小型汽车足够轻并带有小转率,还要努力达到不那么费力费时的转动方向盘,一些汽车具有可变的转率,它利用有着中心与外部齿轮不同倾斜度的齿条 齿轮传动装置,它使汽车突然转弯时快速回应,也减少了接近轮子限度的努力 。 齿轮 -齿条动力制动器 当齿轮用在转向装置中 ,齿条设计就有一些细小变动 ,一部分齿条 中间包括一个带齿轮的汽缸、齿轮连接着齿条,在齿条的一面有两个流体的旋窗给齿轮一面的流体施加高压齿轮就转动起来,然后依次转动齿条,这样就提供了动力 在文章的稍后部分我们将校对给流体施加高压的零件以及确定在齿轮的哪一面施高压,首先我们先看另一种转向装置。 循环球状转向装置 循环球状转向装置当今用于许多卡车和 SUVS 上,转动轮子的连动装置与用于齿条 齿轮制动器上的稍有不同。 循环球状操作传动装置包含一个带螺纹的齿轮,你可以吧齿轮想象成两部分,第一部分是一个带螺纹孔的金属块,这个金属块外面有齿状边缘,它能推动连杆 臂,当方向盘转动时,它便推动螺栓。当被定位的螺栓旋转时便能推动金属块,从而转动齿轮使轮子转动而不是像平常那样螺栓转动金属块。 螺纹不是直接穿入金属块所有螺纹内都有滚针轴承,当齿轮转动时它也会转动。这些滚球有两方面的用途:第一它降低磨檫和磨损,第二它降低滑出的可能性。当你改变方向盘方向时齿轮很容易滑出去。没有了转

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