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82G16789,G18331用液压缸顶翻方式能G16311G1927一G1135G5342G12483,G1866G1260G9869有倾翻G18331用液压油缸驱动,G1866传动装置结构G17751为G13051G1957,不G19668要电机和减速机装置复杂的设备基G11796,G1075G11477G2447G1114G999G19388安装传动装置的机构,G1186G7693G7424G990G16311G1927G1114电机G2462减速机G5114G7481的种种G5342G12483。G312过G17745G14270动G1457G6264能力G5390,G5415倾翻结构G15999G2357G1315G6122G6227受G17241过G20081定G17139G14667G7114,系统G14270动G2380G14667,G1186而G1457G6264G1114电机和G1866它设备,安G1852G5627G20652。G313G7143于G4466G10628G2465转G6523制,G5415倾翻机构G19668要下G19489G7114,电机G7092G19668G2465转,G18331用G6454G2533G19412G17839行G6454G2533,G7143于G6523制,动G1328G17817速,G7092G1926G1999。G314G18331用液压制动,G1584位准G11842,G5827G5627G4579,G11477G2447G1114电G11925制动系统,使G5483G6523制系统更简单。倾翻车G18331用液压技术,升G19489平稳,噪声低,使用寿命长,G6227受G17745G14667G3835而且G6523制相对简单。可见G18331用液压系统驱动,它的G1260越G5627是显而G7143见的。12倾翻车液压系统在国内外的发展A202A203A204A205A206A207A208A209A210A2111A212A2092随着工业G14270动化程度的不断提升,液压传动在G14270动调节和随动系统工程的应用日趋广泛,它与电力传动和气动传动相G8616,具有相G5415的G1260G9869尺寸相同G7114功G10587放G3835倍数G7509G3835;G17828动部分G5827G5627很G4579而具有G1260G14403的快速G1328用;结构G13051G1957;有阻尼G1328用,促G17839G1114液压系统的稳定G5627。液压传动可G4466G10628工G1328机构的往复G17828动、G7092级调速、伺服G6523制系统、静压支G6227和各种辅助G17828动等。液压执行元件具有推力(G6122转矩)G3835、操G1328方便、布置灵活、与电器配合使用G7143G4466G10628遥G6523等G1260G9869。因此G15999各工业部G19388广泛G18331用。在工业炼钢的G3835型设备中,倾翻车是不可缺少的一部分。宝钢引G17839的300T钢包翻包机G1209G1866G20652效、安G1852便捷等特G9869而著称。G7424钢仅二炼钢近几年就G990G1114三台此种结构的160T钢包翻包机,梅山钢厂、南钢等钢厂G1075将G990此设备。G3835连重工集团有限公司与日G7424川崎重工株式会社鉴定的为日G7424G1315友金属和歌山制铁所研制210T配套车辆。G1852套车辆共11种17台,G1852部由G3835连重工按日方的参数G17839行设计并制G17908。之所G1209选用这么多种车辆是因为日G7424川重在为和歌山制铁所设计的炼铁工G14414G990G2164G5390G1114G2573炼前的铁水G20056G3800G10714(G14085G11979、G14085G11839、G14085G11801G3355有),并G18331用G1114更合G10714的工G14414布G4628和G1328业G20046序,使炼钢的G7114间G19489为G861120分G19059一炉钢,川重并G1209此G1328为G2533G1315友金属和歌山制铁所的G7477件。而G6117G3281的转炉炼钢的G7114间一G14336为G230分G19059一炉钢,G17751好的G1237业G1075不低于30分G19059一炉钢,单G1186这一G9869G11487,和歌山制铁所一G4490就相G5415G6117G3281两G1022和一G1022G2334相同G16280G8181的钢厂。在这套工G14414中,G3800G10714好G14085G11839、G14085G11839后的扒渣和G2526车G1328业之间的G11695G11474是G1863G19202之一。G3281G1881通常的做G8873是在扒渣位G990G3698G2164一套G2379G6208提升机G6122是液压提升G19069,用于翻罐扒渣,这不仅G3698G2164G1114一套设备,G17836要多一G8437G2526罐G1328业。而在铁水罐车G990G3698G2164一套翻罐装置,G2375G14085G11839后的铁水罐G11464G6521行使到扒渣位置,倾翻扒渣,G1186而减少G2526车的往G17832G1328业,G13565G11713炼钢G7114间。目前对倾翻车的设计G17836主要存在三G1022G19602G9869行走机构的设计。G312倾翻传动设计。G313倾翻罐G5243设计。倾翻车液压系统在G3281G1881G17836G7422G5430成系统化、G7643准化,行业之间的G12466G1117G8616G17751G9620G9884。G1227G7696G8616G17751G7126G17161,一套这G7691的设备G1227G1552在G990G11346G987。而G6117G3281在设计制G17908G7114,一G1135技术G17836G19764G8443G8966的技术支G6357,这在G19489低成G7424G990是很不G2045的。目前,倾翻车的G2469G4649趋G2195是G7409着G20652效G5627、节G13434型、G6227受G17139G17745G3835、安G1852G5627等方G19766G2469G4649。13课题研究的意义倾翻车在冶金行业的应用越G7481越G15999重G16282。G1866G3374G4466G13796用,噪声G4579,工G1328平稳可G19764,便于G13512G1474G1457G1871,是目前炼钢G1237业不可缺少的一部分。研G12362倾翻车的液压系统A202A203A204A205A206A207A208A209A210A2111A212A2093的工G1328G2419G10714和设计计G12651是很有G5529要的。但是目前G1863于倾翻车液压系统的计G12651G7003G10498G19762常少,G3835多数G10995G1147厂G4490在设计和计G12651的G7114G1517G18129有所G1457G4444。设计过程中G7693G6466G19668要计G12651G1998油缸的推力G1209G2462分G7524倾翻车的工G1328过程G5483到油缸的行程,为G4466G19481的G10995G1147和液压系统的设计提G1391G10714G16782G1393G6466。14论文研究的主要工作G7424G16782G7003主要是对炼钢厂倾翻车倾翻铁水罐的液压系统G17839行分G7524设计计G12651。G20330G1820对此机构的G17828动G4410和动力G4410G17839行分G7524,并G5326G12447一G14336的计G12651G8181型,推G4560G1998液压缸活G3634所G6227受的推力,为液压系统的设计提G1391G1114G10714G16782G1393G6466,同G7114对液压系统G17839行设计,主要是液压G2419G10714G3282的G11842定G1209G2462液压元件的选G6333,并对液压元件做成集成G3371的G5430式安装到G6984G1022系统中。对G16843翻车的行走液压系统G11487成G19412G6523G20544G17810和G8905G6523G20544G17810两部分G17839行G5326G8181G1235G11507。A202A203A204A205A206A207A208A209A210A2112A213A214A215A216A217A218A219A220A206A20742倾翻车的液压系统设计21倾翻车液压系统的设计要求系统的倾翻的重G18339G7380G3835不G17241过300G2556,G7380G20652压力不G17241过30G48G51G68,G990升和下G19489的G7380G3835速度不G3835于0G170G24G12871G18G12198,G17828行过程要G8726平稳,不能有G6403动,且基于钢包的安G1852G5627G13783G15397,G5415G1998G10628G13051G5625G5785G1929G7114(G3926G1584电、液压系统G6937G19568等)应能G1457G16789钢包中钢水的安G1852和系统的安G1852,在液压系统中有G14403好的G1457G6264G6526G7057。22倾翻车液压系统的总体设计方案G13475过分G7524倾翻车的工G1328G2419G10714和设计要G8726,可G1209G3835G8022的G11842定倾翻车液压系统的G5647体设计方案。方案一G18331用一G1022活G3634液压缸G13864G6521在罐G5243的中心线位置,通过活G3634杆的伸G13565G7481驱动罐G5243的倾翻;动力源G18331用定G18339叶片G8905提G1391压力油;调速回路G18331用G17839口节流调速回路。方案二G18331用两G1022活G3634液压缸G13864G6521在罐G5243的中心线G19764到两侧G3800,通过两G1022活G3634杆的同G7114伸G13565G7481驱动罐G5243的倾翻;动力源G18331用定G18339柱G3634G8905提G1391压力油;调速回路G18331用G1998口节流调速回路。方案三G18331用两G1022活G3634液压缸G13864G6521在罐G5243的中心线G19764到两侧G3800,通过两G1022活G3634杆的同G7114伸G13565G7481驱动罐G5243的倾翻;动力源G18331用G2476G18339柱G3634G8905提G1391压力油;调速回路G18331用G1998口节流调速回路。系统的倾翻重G18339G17810到300G2556,G19668要G17751G20652的压力才能将铁水罐倾翻,G18331用一G1022液压缸驱动,G3281G1881的很多液压元件G18129不能G17810到该压力,G19668要引G17839G17839口液压元件才能满足要G8726,这G7691的G13475济成G7424会很G20652,而且G1209后液压元件G1998G10628G6937G19568后G1075不方便更G6454;单G1022液压缸G4466G10628驱动对罐G5243的平稳G5627很G19602G1457G16789,而且倾覆力矩G1075G8616G17751G3835。G18331用两G1022液压缸共同G4466G10628罐G5243的倾翻基G7424能G16311G1927G990述问题,但是这G7691G19668要两套液压系统,G3698G2164G1114液压元件的数目。由于液压缸的下G19489G3835部分是G19764罐体G14270身的重力下G19489,只G19668要G4579部分的液压推G10714就能G4466G10628,G1186节G13434能源G990G13783G15397,选G6333定G18339G8905有G9869浪费能源。叶片G8905的效G10587没有柱G3634G8905的效G10587低,G6451失的功G10587G1852部用G7481G2469G9921,由于这G1022系统G8905的功G10587G8616G17751G20652,G6451失的就相对G17751G3835。G17839口节流调速回路中油液通过节流G19412G1147G10995的G9921G18339G11464G6521随着油液G17839入液压缸,G1998口节流调速回路中的这部分G9921G18339G11464G6521排回油箱消散掉,而G1998口节流调速G17836能G6227受“G17139方G2533”的G17745G14667。综G990所述设计的倾翻车液压系统G18331用方案三G8616G17751合G10714。A202A203A204A205A206A207A208A209A210A2112A213A214A215A216A217A218A219A220A206A207523负载分析倾翻车将铁水罐倾翻一定角度的过程中,液压缸所受的力仅仅在活G3634杆G990的外部G17745G14667和活G3634与缸壁G1209G2462活G3634杆与G4560G2533套之间的密封阻力。工G1328G17745G14667G1328用在活G3634杆G17736线G990的重力,G5415此力的方G2533G3926与活G3634G17828动方G2533相同为G17139,相G2465为正。36150109814710GFMGN式(21)G5827G5627G17139G17745由于G2164速度G1147G10995的G5827G5627力。3400415010121005AVFMNT式(22)式中V速度G2476化G18339(M/S);TG2563动和制动G7114间(S)。一G14336机械T0105S,对轻G17745低速G17828动部件取G4579G1552,对重G17745G20652速部件取G3835G1552。由于在下G19489过程中,液压缸主要是G19764铁水罐的G14270身重力下G19489,再G3698G2164液压油的辅助压力使液压缸下G19489。因此,在液压缸下G19489G7114G19764G20046序G19412防G8502液压缸由于受铁水罐的G1328用力而G1998G10628俯G1926快速下G19489,在此,初步调定G20046序G19412的压力为2G23G48G51G68。所G1209,G5415液压缸下G19489过程中,G1328用在液压缸G7092缸腔的G1328用力为661241080424771019302FPAKNA221式(23)式中PG20046序G19412的调定压力(PA);1A液压缸G7092杆腔G19766积(2M)。因为液压缸在G990升G7114所G6227受的推力G7380G3835,在G8726G1998G990升G7114G7380G3835推力后就可G1209G11842定液压缸的尺寸,G1186而可G5483G1998液压缸G7092杆腔的G19766积。G1328用在活G3634G990的G17745G14667G17836包括液压缸密封G3800的摩擦阻力MF,由于各种缸的密封材质和密封G5430式不同,密封阻力G19602G1209精G11842计G12651,一G14336估G12651为1MMFF式(24)式中M液压缸的机械效G10587,一G14336取090095A222(机械设计手册第4G2379)A22321A224A225A226A227A228A229A230A231A232A233A234A235A236A237A238A239A240KNA241A229A242A234A235A243A244A234A235A236A245A246A247MFA248A249A250A251A252A253GAMFFFFA254A255A34A0A254A1A254A2A229A8GMFFFA254A255A254A3A254A3A4A3A5A6A7A9A10A11A12A13A14A152A16A17A18A19A20A21A22A23A24A256A43A2621A44A27A28A29GAMFFFFA30A31A32A33A35A36A30A37A36A38A47A39A40A29A41A271AMGFFFFFA49A30A42A35A45A49A37A37A40A29A41A271AMGFFFFFA49A30A42A35A45A49A37A37A40A29A41A271AMGFFFFFA49A30A42A35A45A49A37A37A51A46A30A35A48A50A52A53A54A55A56A57A5809MA592A60A61A62A63A64A65A53A66A67A68A69A70A71A5924绘制负载图和速度图G17139G17745G3282按表11计G12651的数G1552绘制。按G990升和下G19489G7114的速度相同,取004/VMS。A7221A73A74A72A75A76A77A78A24A25A79A80A81A822A16A17A18A19A20A21A22A23A24A257A7222A27A83A7225初选系统工作压力压力的选G6333要G7693G6466G17745G14667G3835G4579和设备类型而定。G17836要G13783G15397执行元件的装配空间、G13475济G7477件G2462元件G1391应G5785G1929等限制。在G17745G14667一定的G5785G1929下,工G1328压力低,G2195G5529要G2164G3835执行元件的结构尺寸,对某G1135设备G7481说,尺寸要受到限制,G1186材料消耗角度G11487G1075不G13475济;G2465之,压力选G5483太G20652,G5529然要提G20652设备的成G7424。一G14336G7481说,对于固定的尺寸不太受限的设备,压力可G1209选低一G1135,行走机械重G17745设备压力要选的G20652一G1135。G7693G6466机械设计手册第4G2379(参G13783G7003G104981),可取工G1328压力25PMPA。A

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