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1、VDA6.3产品开发(设计 )要素 1:产品开发的策划1. Planning of product development 产品发展计划1.1 Are the customer requirements available? 是否已具有顾客对产品的要求?Also valid in the field of incomimng goods (especially when carrying out the 2 days production) 对于购进商品领域 也同样有效 .( 尤其是运输两天的产品 )Drawings, standards, specification 图纸,标准,规范Logi

2、stics concepts 物流运输方案Technical terms of delivery, testing instructions 技术供货条件 (TL), 检验规范Quality and target agreements 质量协议,目标协议Important product and process features 重要的产品特性 /过程特性Order records including parts lists and deadlines 订货文件 (包括零件清单和进度表 )Laws and decrees 法规 / 规定Disposal planning, environmen

3、tal items 用后处置计划,环保要求CAD data describing the required dimensions of the components 描述 零部件 必须尺寸的 CAD 数据1.2 Is a product development plan available and are the targets maintained? 是否具有产品开发计划,并遵守目标值?Customer requirements - 顾客要求Costs 成本 ;Deadlines: planning and purchasing release 进度表:策划认可 /采购认可,更改停止,Pro

4、totypes / preseries, start of mass production 样件 (样车 )/试生产,批量生产起始Capacity study 资源调查Target settling and monitoring 目标值确定与监控Regular information to companys management 定期向企业领导汇报Simultaneous Engineering Teams (SET) 同步工程小组 (SET)1.3.Are the resources for the realization of the product development planned

5、? 是否策划了落实产品开发的资源?Customer requirements 顾客要求Qualified personnel 具有素质的人员Time debits 缺勤时间Throughput time 全过程时间Building, premises (for testing / prototype department) 房屋,场地 (用于试制及开发样件的制造)Toolings / facilities 模具 /设备Testing / laboratory facilities 试验 /检验 / 实验室装置CAD ; CAM ; CAE1.4 .Have the product requir

6、ements been determined and considered? 是否调查了解并考虑了对产品的要求Customer requirements 客户要求 ;Companys goals 企业目标Simultaneous Engineering 同步工程Robust design, reliable processes 坚固的设计 / 受控的过程Regular customer / supplier meetings (e.g. agreed testing concepts) 定期的顾客 /供方要求Important features, requirements by law 重要特

7、性,法规要求Functional dimensions 功能尺寸Mounting dimensions 装车尺寸Material 材料Termination of material qualification according to SSQA 原物料最终确定是否符合 SSQA 上的要求1.5 Has the feasibility been determined based on the available requirements? 是否调查可以现有要求为依据的开发可行性?Requirements for: 规定 :Design / development 设计 /发展 ;Quality

8、质量Process facility, capacity 生产设备,资源Special features 特殊特性Companys goals 企业目标Regulations, standards, laws 规定,标准,法规Deadlines / time frames 进度表 /时间框架Cost frames 成本框架1.6. Are the necessary personnel and technical conditions for the project process planned/ available? 是否已计划 /已具备项目开展所需的人员与技术的必要条件?Project

9、management, project planning team / responsibilities 项目领导、项目策划小组/ 职责Qualified personnel 具有素质的人员Possibilities of communication (data remote transfer) 通讯方式 ( 数据远程传送 )Flow of information from and to the customer during the planning phase (regular meetings, conferences) 在策划期间来自 /发向顾客的信息 (定期碰头,会议 )Toolin

10、gs / facilities 模具 /设备Testing / laboratory facilities试验 /检验 / 实验室装置CAD , CAM ,CAE产品开发(设计 )要素 2:产品开发的落实2 .Realization of product development 产品开发的落实2 .1 Is the design FMEA raised and are improvement measures established? 是否已进行了设计 D-FMEA ,并确定了改进措施?2 .2 Is the design FMEA updated in the project process

11、 and are established measures realized? 设计 D-FMEA 是否在项目过程中补充更新?已确定的措施是否落实?2 .3 Is a quality plan prepared?是否制订了质量计划 ?The quality plan has to be carried out for the prototype and preseries phase. 品质计划在打样和试产阶段就必须实施 ,It has to contain following informations:品质计划必须包括以下信息 ;Settling and marking of signifi

12、cant features 确定、标识出重要的特性Setting up of a test plan 制订检验和试验流程Allocation of facilities and equipment 配置设备和装置Farsighted and timely allocation of measuring technology 及时地预先配备测量技术Examinations of the product realization at suitable spots 在产品落实的适当时间点进行的检验 Clarifying of acceptance criteria 澄清验收标准 ;Productio

13、n and control plan 产品和控制计划2.4 Are the required releases/ qualification records available at the respective times? 是否已获得各阶段所要求的认可 /合格证明?Product trial (e.g. mounting test, functional test, life test,产品试验 (例如:装车试验,功能试验,寿命试验,环境仿真试验 )State of prototype parts 样件状态Preseries samples 小批量生产样件/检验器具Production a

14、nd testing facilities / test equipment at the test department 试制时的制造设备和检验装置Qualification of material finished according to SSQA 原物料的检验必须依据 SSQA 的要求执行。2.5 Are the required resources available?是否具备所要求的产品开发能力?Customer requirements 顾客要求Qualified personnel 具有素质的人员Time debits 缺勤时间Throughput time 全过程时间Buil

15、ding, premises 房屋 /场地Test department 试验装置Sample shop 样件 (样车 )制造Toolings / facilities 模具 / 设备Testing / laboratory facilities 试验 /检验 /试验室装置过程开发要素 3:过程开发的策划3 .Planning of process development 过程开发的策划3.1 Are the product requirements available? 是否已具有对产品的要求?Also valid for the area of incoming goods (especi

16、ally for 2 days production) 对于购进商品领域也同样有效 .(尤其是运输两天的产品 )Customer requirements 顾客要求Laws, standards, decrees 法规,标准,规定Logistics concepts 物流方案Technical terms of delivery 技术供货条件 (TL)Quality / target agreements 质量协议 /目标协议Important features 重要特性Material 材料 ;Disposal, environmental care 用后处置,环境保护3.2 Is a pr

17、ocess development plan available and are the targets maintained?. 是否已具备有过程开发计划,是否遵守目标值?Customer requirements 顾客要求Costs 成本Deadlines: planning and purchasing releases, prototype series and preseries, 进度表:策划认可 /采购认可,样件 (样 车)试生产start for mass production 批量生产起始Capacity study 资源调查Allocation of appliances,

18、 test equipment, software, packaging 提供生产 / 检验设备,软件,包装Covering concept for changes (production start problems etc.) 更改的保证方案 (批量生产起始的问题等Logistics and delivery concept物流 /供货方案Target agreement and monitoring 目标值确定和监控Regular information to companys management 定期向企业领导汇报Coordination with the project team

19、at the customer 项目小组与客户的协调 ;Process flow diagramm, production plan 流程图和生产计划3.3 Are the resoures for the realization of serial production planned? 是否已策划了落实批量生产的资源?Customer requirements 顾客要求Availability of prematerial 原材料的可提供性Qualified personnel 具有素质的人员Debit times / standstill times - 缺勤时间 /停机时间Throug

20、hput times / volume per system and facility 全过程时间 /单台设备 (装置 ) 产量Building, premises 房屋,场地Facilities, toolings, test equipment, auxiliary toolings, lab facilities 设备,模具,生产 /检验设备,辅助工具,实验室 设备Transportations, boxes, stock 运输器具,周转箱,仓库CAM (计算器辅助制造),CAQ (计算器辅助质量管理)3 . 4 Have the process requirements been de

21、termined and considered?是否了解并考虑了对生产过程的要求?Customer requirements 顾客要求Requirements by law 法规要求Capability proof 能力验证Suitability of facilities, toolings, test equipment 设备、模具 /工装及检验、试验设备的适合性Workplace and test bench organization 生产工位布置、检验工位布置Handling, packaging, storage, labeling 操作,包装 ,储存 ,贴标签Methodical

22、determination of the production parameters 搬运,包装、贮存,标识3.5 Are the necessary personnel and technical preconditions for the project process planned/ available? 是否已计划 /已具备项目开展所需的人员与技术的必要条件?Project management, project planning team / responsibilities项目领导,项目策划小组 / 职责Qualified personnel, job profiles at h

23、and 有资格的人员 ,作业指导书在现场Facilities, toolings, test equipment, auxiliary toolings, lab facilities设备,模具,生产装备 / 检验器具,试验设备Possibilities of communication (data remote transfer)通讯方式 (例如:数据远程传送 )Flow of information from and to the customer during the planning phase (regular meetings, conferences) 在策划期间来自 /发向顾客

24、的信息 (定期碰头,会议 )CAM ,CAQ3.6 Is the process FMEA raised and are improvement measures established? 是否已做了过程 P-FMEA, 并确定了改进措施?For all production steps (also for suppliers) 所有生产工序 (也包括供方的 )Customer requirements, function 顾客要求,功能Important parameters / features 重要参数 / 重要特性 Traceability, environmental items 可

25、追溯性,环保要求Transport (internal / external)运输 (内部 / 外部 )Involvement of all concerned parties 各有关部门的参与Process specific measures of the design FMEA 由设计 D-FMEA 得出的生产过程特定措施过程开发要素 4:过程开发的落实4. Realization of process development 过程开发的落实4.1 Is the process FMEA updated when amendments are made during the project

26、 process and are the established measures implemented?过程 P-FMEA 是否在项目过程中补充更新?已确定的措施是否已落实?Customer requirements 顾客要求For all production steps (also for suppliers) 各生产工序 (也包括供方的 )Important parameters / features, requirements by law重要参数 /重要特性,法规要求Mounting dimensions 装车尺寸Material 材料Traceability, environm

27、ental items 可追溯性,环保要求Transport (internal/external) 运输 (内部 / 外部 )Process specific measures of the design FMEA 由设计 D-FMEA 得出的针对生产过程特定措施4.2 Is a quality plan prepared? 是否制订了质量计划?It has to contain the following informations:必须包括以下信息 :Settling and marking of significant features 确定、标识出重要特性Setting up of a

28、 test plan 制订检验流程计划Allocation of facilities and equipment 配置设备和装置Farsighted and timely allocation of measuring technology 及时地预先配置测量技术 Examinations of the product realization at suitable spots 在产品落实是适当时间点进行的检验 Clarifying of acceptance criteria 澄清验收标准4.3 Are the required releases/ qualification record

29、s available at the respective times? 是否已具有各阶段所要求的认可/合格证明?If relevant, the status of material qualification according to SSQAhas to be taken into account.所有被认可的原材料必须依据 SSQA 的要求进行统计分析Product trial (e.g. mounting test, functional test, life test,environmental simulation) 产品试验 ( 例如:装车试验、功能试验、寿命试验、环境仿真试验

30、 )Preseries and process series parts 批量前样件, “ 0”批量样件First samples 首件 ;Capability proofs of important product and process features (methodical determination of production parameters) 重要产品特性 /过程特性能力证明Logistics concept (e.g. suitability of packaging by trial shipment)物流运输方案 (例如:通过试发货运输了解包装合适性)Toolings,

31、 machines, facilities, checking aids 模具,机器,设备,检测设备Testing concept agreed with customer 与客户统一检验观念4.4 Is a pre-production carried out under serial conditions for the serial release? 是否为了获得批量生产认可而进行在批量生产条件下的试生产?Customer requirements 顾客要点Settling of a minimum volume 确定最小生产数量Capability proofs of measurem

32、ent and test equipment 过程能力调查Process capability study 检具能力调查Readiness of facilities to go into mass production (measuring protocol) 生产设备的批量生产成熟性 (测量记录 ) First sample check 首批样品检验Handling, packaging, labeling, storage 搬运,包装,标识,贮存Qualification of personnel 人员素质Working / testing instructions 作业指导书,检验指导

33、书Workplace and test bench organization 生产工位布置 /检验工位布置4.5 Are the production and inspection documents available and complete? 生产文件和检验文件是否具备齐全?Process parameters (e.g. pressures, temperatures, time, rates) 过程参数 (例如:压力,温度,时间,速度)Data for machines / toolings / auxiliary 机器 /模具 /辅助器具的数据Testing instruction

34、s (important features, test equipment, methods, test frequency) 检验规范 (重要特性,检验,测量和 试验设备,方法,频次 )Interrupt limits in process control charts 过程控制图的控制限Capability proofs for machines and processes 机器能力验证,过程能力验证Operating instructions 操作说明 ,Working instruction 作业指导书 ,Testing instruction 检验指导书Informations co

35、ncerning the current failure situation缺陷发生状况的现时信息Maintenance plan 维护保养计划4.6 Are the required resources available? 是否已具备所要求的批量生产能力?Customer requirements 顾客要求Availability of prematerial原材料可提供性Qualified personnel 具有素质的人员Time debits / standstill times 缺勤时间 /停机时间Throughput times / volume per facility 全过程

36、时间 /单台设备 ( 装置 )产量Building / premises 房屋,场地Facilities, toolings, test equipment, auxiliary toolings, lab facilities设备,模具,生产 /检验设备,辅助工具,实验室装置Transportations, boxes, stock 运输器具,周转箱,仓库要素 5 供方 / 原材料5.Suppliers / prematerial 供方 /原材料5.1 Are only approved quality capable suppliers used? 是否仅允许已认可的且有质量能力的供方供货

37、?Supplier management (meeting schedule internally / externally)供方会谈 /定期服务Evaluation of quality situation (audit results, certificates)质量能力审核,例如:审核结果 /认证证书Evaluation of quality performance (quality, costs, service) 实物质量评定 (质量 / 成本 /服务 )5.2 Is the agreed quality of the purchased parts guaranteed? 是否确保

38、供方所供产品的质量达到供货协议要求?Sufficient testing possibilities (laboratory, measurement facilities)足够的检验可能性 ( 实验室和测量设备 )Internal / external inspections 内部和外部的检验Customer-supplied gauges / facilities 顾客提供的检具 / 测量定位支架Drawings / order guidelines / specifications 图纸 /订货要求 / 规范Quality assurance agreements 质量保证协议 Coor

39、dination of testing procedures and test frequencies 检验方法、检验流程、检验频次的商定Evaluation of failure main areas 重点缺陷的分析Capability proofs 能力验证5.3 Is the quality performance evaluated and are corrective actions introduced when there are deviations from the requirements?是否评价供货实物质量?与要求有偏差时是否采取措施?Minutes of qualit

40、y meetings 质量会谈的纪要Agreement and pursuit of improvement schedules 改进计划的商定与跟踪Test and measurement protocols of improved components 改进后零件的检验记录和测量记录Evaluation of failure main areas / problematical suppliers 对重点缺陷 /有问题供方的分析评定5.4 5.4 Are target agreements for continual improvement of products and process

41、made and implemented with the suppliers?是否与供方就产品与过程的持续改进商定质量目标,并付诸落实?Workshops 工作小组 (由各相关部门组成 )Settling of measurable targets for quality, price, service 确定质量、价格及服务的定量目标5.5.Are the required releases for the delivered serial products available and the required improvement measures implemented?对已批量供货的

42、产品是否具有所要求的批量生产认可,并落实了所要求的改进措施?Sample and test releases 装车样件的认可,试验认可First sample reports according to SSQA 符合 SSQA 要求的首批样品检验报告Capability proofs for important features 对重要特性的能力验证Consideration of safety guidelines, EG guidelines安注意 (欧盟的 )安全数据表及欧共体准则 (EG_ Richtilinien)Evaluations of reliability 可靠性分析评定Re-audit reports and resulting improvement measures重复鉴定试验及由此制订的改进措施5.6

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