福特公司-APQP教程.ppt

1,UseofFordAPQPStatusReport福特APQP使用的报告,TongLeiSupplierTechnicalAssistanceFordMotorCompany,2,UseofFordAPQPStatusReport福特APQP使用的报告,APQPOverviewAPQP概述IntroductiontoFordAPQPStatusReportingSystem介绍福特APQP使用报告系统HowtouseFordAPQPStatusReportingSystem怎样使用福特APQP报告系统Qissuesourcingagreement.PRProductReadiness.2Ddrwgs/3Dmodel/DFMEAreceivedbysupplier.CPConfirmationPrototype.Prototypepartsbuilt;“DV”teststarted.ESOEngineeringSignOff.“DV”testcompleted;PSW/LSPSW/LaunchSign.PSWandfunctionalsign-offcompleted.SJ1SupplierJob1.Suppliershipsoutfirstproductionshipment.IPDInPlantDate.PartsreceivedatFordplant(s).,23,TwoSystems,OneObjectiveFlawlessLaunch!,APQPfeedsEMLP,EMLP(ChampionedbyFordPD),APQP(ChampionedbySupplier),24,APQPforEmergingMarketRe-sourcingvs.FordAPQPv3.2,APQPforEMRe-sourcinguses7EMLPmilestones(forre-sourcingprograms);APQPv3.2uses12FPDSmilestones(fornewprograms).,25,APQPforEmergingMarketRe-sourcingvs.FordAPQPv3.2,FPDSMilestonesRemainforReference,EMLPMilestonesAdded,26,APQPforEmergingMarketRe-sourcingvs.FordAPQPv3.2,APQPforEMRe-sourcinguses7EMLPmilestones(forre-sourcingprograms);APQPv3.2uses12FPDSmilestones(fornewprograms).APQPforEMeliminatesNewProgramspecificrequirements,whicharenotrequiredforRe-sourcingPrograms,fromAPQPv3.2.MaintainsoriginalAPQPrequirementsasguideline.,27,APQPforEmergingMarketRe-sourcingvs.FordAPQPv3.2,EliminatesNewProgramspecificrequirements,MaintainsoriginalAPQPrequirementsasguideline,28,APQPforEmergingMarketRe-sourcingvs.FordAPQPv3.2,APQPforEMRe-sourcinguses7EMLPmilestones(forre-sourcingprograms);APQPv3.2uses12FPDSmilestones(fornewprograms).APQPforEMeliminatesNewProgramspecificrequirements,whicharenotrequiredforRe-sourcingPrograms,fromAPQPv3.2.MaintainsoriginalAPQPrequirementsasguideline.ChecklistincludesadditionalEMLPuniqueSupplierresponsiblerequirementsforthe23elements.(Atbottomofthechecklistforeachelement.),29,APQPforEmergingMarketRe-sourcingvs.FordAPQPv3.2,AdditionalEMLPuniqueSupplierresponsiblerequirements,30,APQPforEmergingMarketRe-sourcingvs.FordAPQPv3.2,APQPforEMRe-sourcinguses7EMLPmilestones(forre-sourcingprograms);APQPv3.2uses12FPDSmilestones(fornewprograms).APQPforEMeliminatesNewProgramspecificrequirements,whicharenotrequiredforRe-sourcingPrograms,fromAPQPv3.2.MaintainsoriginalAPQPrequirementsasguideline.ChecklistincludesadditionalEMLPuniqueSupplierresponsiblerequirementsforthe23elements.(Atbottomofthechecklistforeachelement.)Worksheetof“ActionPlan”hasbeenaddedtoAPQPforEM,toreduce“copiesandpastes”ofactionplansfrom23elementstothesummarysheet.,31,APQPforEmergingMarketRe-sourcingvs.FordAPQPv3.2,Sheetof“ActionPlan”hasbeenadded.,32,APQPforEmergingMarketRe-sourcingvs.FordAPQPv3.2,APQPforEMRe-sourcinguses7EMLPmilestones(forre-sourcingprograms);APQPv3.2uses12FPDSmilestones(fornewprograms).APQPforEMeliminatesNewProgramspecificrequirements,whicharenotrequiredforRe-sourcingPrograms,fromAPQPv3.2.MaintainsoriginalAPQPrequirementsasguideline.ChecklistincludesadditionalEMLPuniqueSupplierresponsiblerequirementsforthe23elements.(Atbottomofthechecklistforeachelement.)Worksheetof“ActionPlan”hasbeenaddedtoAPQPforEM,toreduce“copiesandpastes”ofactionplansfrom23elementstothesummarysheet.Forforwardmodel(new)programs,FordAPQPv3.2shouldbeused.,33,CompleteAPQPStatusReportForEMRe-sourcingprograms,CompleteInformationSheet,Inputmilestonedates.Shouldbesameastimingplan.,InputPartNumberandPPAPinformation.,Inputteaminformation,forbothsupplierandFord.,Inputprogramchangehistory,ifany.,34,CompleteAPQPStatusReportForEMRe-sourcingprograms-continue,CompleteProgramInformationonsheetof“APQPStatusReport(linked)”.,35,CompleteAPQPStatusReportForEMRe-sourcingprograms-continue,Reviewstatusof23elements.Nextslideusesstatusreviewofelement11,drawingandspecs,atPRasanexample.,36,SampleChecksheetatPR,LightGrayshadedcells:Reviewexpectationatthesemilestones.,IfRorY,thisissuerequirescorrectiveaction,IfRorY,reviewatnextmilestone(untilitsG),evenif“FinishTarget”dateispassed.,Overallstatusisworstratingofallexpectations.ManualinputisNOTrequired.,Recordidentifiedissueandcorrectiveactionhere.,StatusCanbeupdatedcontinuouslyuntilMilestoneDateismet,PriorMilestoneStatusisFrozen,Inputactualstartandfinishdatesforeachexpectation.,37,RatingandAssessmentG/Y/RStatus,38,CompleteAPQPStatusReportForEMRe-sourcingprograms-continue,Completethesummarysheeton“APQPStatusReport(linked)”.,Auto-linkedtotheoverallstatusofthechecksheetforthiselement.,Overallstatusisworstratingofallelements.ManualinputisNOTrequired.,39,CompleteAPQPStatusReportForEMRe-sourcingprograms-continue,Completeactionplanonsummarysheet.,Donotinputactionplansonthebottompartof“APQPStatusReport(linked)”.,40,CompleteAPQPStatusReportForEMRe-sourcingprograms-continue,Completeactionplanonsummarysheet-continue.,Headerinformationislinkedfrom“APQPStatusReport(linked)”sheet.,CopyandpasteactionplansforallRandYissuesfrom23elements.,InputElement#.,41,APQPStatusReport,SuppliermustsubmitStatusReporttotheCSOSTAeverymonth,andtwoweeksbeforeeachmilestone.STASiteEngineerverifiessupplierAPQPstatusandreport-outsmeetmilestonetiming.FordCrossfunctionalteammustholdregularAPQPreviews(minimumateachmilestones)withSuppliertoevaluateoverallprogramhealth.Suppliermustmaintainevidencebookforeachelement.Submitsupportingdoc