IKEA包装规范.ppt

,宜家包装规范第九版,IKEAsgeneralpackagingrequirements,IOS-P-0010versionno.AA-171373-9,X,Contents内容,Definitions定义ApprovedPackagingmaterials宜家认证的包材Qualityofmaterials包材质量Markingofpackagingmaterials包装循环标识Othermarking其他标识Labeling宜家标签Unitloaddimensions单元货物包装尺寸Requirementsforlowhandlingmaterial低位搬运材料要求Paperpalletconstructionrequirements纸托盘结构要求OptimalIKEAunitload最佳宜家托盘Goodsfixationunitloads货物固定-单元货物包装固定Perforationofcorrugatedboardboxes瓦楞纸板箱的切痕Generalprotectionofunitloads单元货物的保护Neat最大尺寸=17mm,x,Markingstandardforpaper-basedpackagingmaterials纸质包装材料的标记标准,1.Onlyuseforpapermaterial只用纸质的包装材料Onlyonesymbolperconsumerpackageisrequired每个销售包装只需一个符号Minimumsize=10mmMaximumsize=17mm最小尺寸=10mm;最大尺寸=17mm,Markingofpackagingmaterials包装材料的标记,4.Applicationbylabelingisnotallowed不允许采用标签方式5.IfthesurfaceoftheconsumerpackageislessthanDINA3(0.125m)orlessthan25gnomarkingisrequired.如果销售包装的表面积小于DINA3(0.125m2)或者重量低于25克，则无需标记。,x,Markingofpackagingmaterials包装材料的标记,Markingstandardforidentificationofplasticpackagingmaterials塑料包装材料的标记标准,Markingofpackagingmaterials包装材料的标记,1.Allsingleandmultiplelayerplasticmaterialsusedforconsumerandservicepackaging,exceptfortapesandstrapping.用于销售包装和附送包装的所有单层和多层塑料材料，但胶带和捆绑材料除外。2.Everypartoftheconsumerpackagethatconsistsofplasticmaterialshallhaveonesymbol每个销售包装的塑料包装材料都应标记一个相应符号3.Minimumsize=10mmMaximumsize=17mm最小尺寸=10mm;最大尺寸=17mm,Markingofpackagingmaterials包装材料的标记,MarkingstandardJapan日本标记标准,Tapes,strappingandinteriorpackaging(fillers,dividers)arenottobemarked胶带、捆绑材料和内包装（垫片、隔板）不用标记2.Corrugatedboardpackagingshallnotbemarked瓦楞纸板包装不用标记Minimumsize=6mm(min.8mmwhenembossingisapplied)Maximumsize=17mm最小尺寸=6mm（使用压纹时最小为8mm.最大尺寸=17mm）,Markingofpackagingmaterials包装材料的标记,Generalplacementoftheenvironmentalmarking环保标识的统一位置,Allrequiredenvironmentalmarkingsshallbeofthesamesizeandappliedwithagoodworkmanship,i.eevenprinting,samecolour,andwellaligned所有要求的环保标识都应使用相同的尺寸，并作工良好，即：平整印刷，相同颜色，排列整齐。,Markingofpackagingmaterials包装材料的标记,Colourdot颜色点,ANLACDorNLUCDlabelshallbeusedwhenacolourdotisrequiredifnothingelsespecifiedintheIKEAproductdocumentation.如果宜家产品文件无其它要求，使用色点时要求使用NLACD或NLUCD标签Applicationofadefinedcolourdot(30mm)ordiecutting(35mm).对颜色标记的总规则，对指定色标点施加(30mm)或冲切(35mm),OtherMarkings其它标识,3.IfadiecutisrequesteditcanonlybeappliedonthehorizontalsurfaceandshallbelocatedaccordingtoFigure44,35mmfrombothedges.如果需要冲切，只允许在水平表面进行，位置按照图44所示，距两边35mm。,Colourdot颜色点,CBMark瓦楞纸板标记,thesymbolthatshallbeusedforpackagingbasedoncorrugatedcardboard是瓦楞纸板包装使用的符号ThissymbolshallbeprintedallCP(consumerpackaging),MP(multipackaging)andUL(unitload),exceptforinteriorpackaging此符号可以印刷在所有CP（销售包装），MP（复合包装）和UL（单元货物），内部包装除外。,OtherMarkings其它标识,3.XX:Abbreviationofthelocalproducer包装供应商简写ZZZZ:productionbatch这批包材生产时间，年周表示4.Minimumsize=10mmMaximumsize=17mm最小尺寸=10mm;最大尺寸=17mmThesymbolshallbeclearlyvisibleontheexterioroftheconsumerpackage该符号应放在销售包装的外侧清晰可见的位置,但是必须在MP/UL的内部,CP,MP,Break,10minutes,Consumerlabels,Multipacklabels(FP/MP)Unitloadlabels(ULL)ProductsconsistingLocallabel(CN/JP),Labeling宜家标签,IOS-M-0002DATESTAMPINGIOS-M-0003PERMANENTMARKINGIOS-PRG-0019REQUIREMENTSFORLABELSIOS-GUIDE-1046editionspec2,Specification,ConsumerlabelsAgoodalternativeisplacing/attachingthelabelundertheplasticfilmThebestalternativeistoprintthelabelinformationdirectlyonthecardboardboxMultipacklabels(FP/MP)Themulti-packlabelshallalwaysbeplacedintheupperleftcornerofthemulti-packontheshortsideoftheunitload,IftheunitloadisplacedonaBL/BthelabelshallbeplacedonthelongsideWhenusingRTS-packagingsolutionsitisimportanttoplacetheFP-labelonapartofthepackagingthatwillberemovedduringtheunpackinginthestoreUnitloadlabels(ULL)TheUnitloadlabel(ULL)doesnotreplacetheneedofFP-labelsThefirstunitloadlabelshallbeplacedonthesamesideasthearticle/multi-packlabelItisnotacceptabletoplacethelabelsdirectlyontheboxes,iftheunitloadsconsistofonlyconsumerpackagesorisaRTS-packagingsolution.Theunitloadsrequiresomeprotectionbeforelabelapplication.,Labeling宜家标签,Usingstandardpallets采用标准托盘,UnitLoadDimension单元货物尺寸,Usinglowhandlingmaterials使用低位搬运材料,UnitLoadDimension单元货物尺寸,Requirementsforlowhandlingmaterial低位搬运材料的要求（纸托盘）,1.ThewidthWoftheforkentryissettominimum180mm,measuredbetweentwofeet,叉车通道的宽度至少180mm，测量两腿之间的间距2.Minimumforkentryheight,Hmin,duringcompression(loadedwithgoods)is45mmforpaperpallet纸托盘在承载过程（货已装好）中叉车通道高度，在任何部位测量纸托盘不能低于45mm，,Requirementsforlowhandlingmaterial低位搬运材料的要求（纸托盘）,50mm,45mm,4-wayhandlingmeansthatyoucanhandletheunitloadfromboththelongandtheshortsides.四向进叉（4-way）搬运指在长边和短边都可以搬运单元货物。,Requirementsforlowhandlingmaterial低位搬运材料的要求（纸托盘）,Requirementsforlowhandlingmaterial低位搬运材料的要求（纸托盘）,Theplacementofthefeetshallallowhandjack-handling.Thisisvalidforalltypesoflowhandlingmaterialsandunitloadtypes,seeFigure62andFigure63.托脚放置位置要方便手动液压车搬运。这对所有种类的低位搬运材料和单元货物类型有效，如图62和图63,x,Requirementsforlowhandlingmaterial低位搬运材料的要求（纸托盘）,Paperpalletconstructionrequirements纸托盘结构要求,Foot托盘角InsertsMaterial:MinimumqualityIKEA25TrayMaterial:IKEA10Size:180*90*50mmand90*90*50mmAllinsertsstripesshallbegluedtogetherNOhollowsurfaceconstruction,Paperpalletconstructionrequirements纸托盘结构要求,Loadbearersheetquality货物承载纸板的品质Material:MinimumqualityIKEA150最低的面板质量要求是IKEA1502.Othermaterial:IKEA230.DoubleIKEA230,IKEA260,Honeycomb.面板材料有IKEA230,双层IKEA230,IKEA260,蜂窝纸板,Paperpalletconstructionrequirements纸托盘结构要求,Testrequirementsforafootandthecompletepaperpallet对托脚和完整纸托盘的测试要求Compressiontest托盘角压缩测试2.Sheartest托盘角和面板之间的剪切力测试,Thesizeofthelowhandlingmaterialshallbeadaptedtotheactualsizeoftheunitload.纸托盘的尺寸要和相应托盘种类的木托盘匹配Theunitloadbuiltonlowhandlingmaterialshallbepossibletostoreonastandardpallet.纸托盘要尽可能放置在标准托盘上面,Paperpalletconstructionrequirements纸托盘结构要求,OptimalIKEAunitload最佳宜家托盘,Unitloadscontainingmulti-packsandconsumerpackages.Whenconstructingapackagingsolution,itisessentialtoconsiderthetotalsolutionanditsfunctionintheSupplychain.当制定包装方案时，即销售包装、多件包装和单元货物，必须考虑总的解决方案及其供应链的作用，来最优化多件包装尺寸并以最佳方法来匹配单元货物尺寸。Thefirstpreferredis1200 x760MM第一选择尺寸Thesecondpreferredis1140 x800MM第二选择尺寸,Thepreferredunitloadwidthshallbewithin540mmto860mm.Withthiswidth,allhandlingandstoringcanbedoneinanefficientandsafeway.优先选用的单元货物宽度是540mm到860mm之间。在这个宽度范围内，所有搬运和储存都可高效安全的进行。540mmcomesfromnarrowunitloadshandlingwithstandardequipments.Exceptionstothisshallbehandledifproductsrequiresthis.SeeFigure58.可以用标准设备搬运的最窄单元货物的宽度为540mm的，如果产品需要超出这个尺寸范围，也应能被搬运。,OptimalIKEAunitload最佳宜家托盘,DifferentfixationmethodsareallowedwithinIKEA.Generallythefollowingmethodsareavailable:strapping,stretchfilming,andshrinkfilming.Whatmethodtousedependson,forexample,theshape,theweightofthegoodsthatshallbefixed,andtheperformanceandqualityofthefixationmethod.Specialrequirementsarespecifiedinthepackagingrequirement(packaginginstruction).宜家允许使用不同的固定方式。通常有如下方法：打包带、缠绕膜、收缩膜。使用哪种方法总是取决于，被固定的商品的形状和重量，以及固定的效果和品质。特殊要求阐明在包装要求（包装说明）中。,Goodsfixationunitloads货物固定-单元货物,Goodsfixationunitloads货物固定-单元货物,27-testforunitloadswithgoodsfixation对带货物固定的单元货物的27测试,Thistestrequires测试要求Forkliftortiltingplatform叉车或者倾斜台面Unitloadwithgoodsfixation.保留单元货物包装上面固定材料Theminimumheight(H)toreachwhentiltingtheunitload27iscalculatedwiththefollowingformula:当木托盘倾斜27度的时候，它最小的提高高度如下公式H=lengthofthesidex0.454高度=托盘的长度x0.454,Tiltingtest10withoutgoodsfixation对不带货物固定的单元货物的10测试,Thistestrequires测试要求Forkliftortiltingplatform叉车或者倾斜台面Unitloadwithoutgoodsfixation.不保留单元货物包装上面固定材料Theminimumheight(H)tobereachedwhentiltingtheunitload10iscalculatedwiththefollowingformula:当木托盘倾斜27度的时候，它最小的提高高度如下公式H=lengthofthesidex0.176高度=托盘的长度x0.176,Goodsfixationunitloads货物固定-单元货物,Storehandlingtest商场搬运测试,Goodsfixationunitloads货物固定-单元货物,Picktheunitloadfrombothsideandliftabovetheground.Movethepallet3meters使用叉车把去除固定材料后的单元货物提起来，然后移动3米。此测试是模拟商场里用叉车搬运/移动没有固定方式的单元货物。所有四面都应被检测。,Customerhandlingofconsumerpackage顾客搬运销售包装,Goodsfixationunitloads货物固定-单元货物,Itshallbepossibletohandleapackedproductonallsixsideswithout:一个包装