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1、page1confidentialissues for nokia auditbuild protected transportation routes between the factoriespage2confidential1. background and objectiveimportance to build asap protected transportation routes between the factories is emphasized.now there is a potential risk for damage on wip.page3confidential
2、logisticsanalysis of the current logistics in factorya1a3a2a6air compressor stationa5bufferentrancepage4confidential2.analysis of the current a2 or a3/a6 carriage method.key message:1. use w carriers to move the wip now, 300pnl(250kg) each time;2.in order to prevent products from falling and rain ,w
3、e use the pe film to wrap products and w carriers.3. the model has no protection of temperature and humidity,seriously be affected by vibration,and has a potential risk for damage on wip.page5confidentialkey message: the w wheel will use twice elevator in handling process,and the height of 4 factori
4、es is different with each other,the safety is not good;in the process of load and unload w wheel,there is a high scratch risk for damage on wip.3. handling model a modelair piazzaelevatorpage6confidentialhandling model b modelkey message: use the improved w wheel which decrease vibration effectively
5、 and wear-resistant move the wip between the factories.current-lightload:85kgimprovement-heavy dutyw wheelload:100kgless vibrationno protection of temperature and humiditypage7confidentialhandling model c model c model use truck carrier to move the wip between the factories, use the rear board which
6、 power is hydraulic pressure in order to push or pull the carrier conveniently,and we will redesign the protected products lay out in carrier.low efficiency;heavy costpage8confidentialhandling model d modeld model:first, lay the l rack on the special pallet, then we move the special pallet from a2 p
7、lant to a3/a6 plant with forklift.effectively protect wip from demage of tempreture and humidityavoid vibration. fulfill requirement of quality.a2-a3/a6,about 200m,deliver about 2min.sealed completely,thermal insulation material inner surface.page9cparison chart method factorscurrentsituationair pia
8、zzacurrent situationimprovementtransporting trolleyforkliftwork efficiency1. each trip: approx. 5 min2. 300pnl each trip1. each trip: approx. 10 min2. 300pnl each trip1. each trip: approx. 5 min2. 300pnl each trip1. each trip: approx. 3 min2. 1200 pnl each trip1. each trip: approx. 3 min2. 600 pnl e
9、ach tripinput costmaintenance cost: rmb2,400 per annum one off input cost: rmb2,600,000one off input cost: rmb12,000one off input cost: rmb80 thousand approx.annual petrol and maintenance cost: rmb6,000one off input cost: (shelf rmb:40 thousand), annual petrol and maintenance cost: rmb6,000qualityas
10、surancebig vibration, causing increase probability of surface scratches, restrict temperature an humidity controlless vibration, low temperature and humidity effect, causing increase probability of surface scratches.low vibration, less surface scratches, no guarantee on temperature and humidity.less temperature and humidity effect, less vibration, low surface quality defect.less temperature and humidity effect, less vibration, low surface quality defect.securityaverage securitylow securityaverage securityhigher securityhigher securityt
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