山推股份材料成型事业部样本-英文_图文

1、VALUE THAT WORKSShantui Construction Machinery Co.,Ltd. Address:No. 58, Highway G327, Jining, Shandong, China Tel:+86-537-2909367 2909368 2909369 29093701.IntroductionSHANTUI Materials Forming Division specializing in providing cutting, processing, forming and welding services of construction machin

2、ery stamping parts, is a professional large-scaled supplier of stamping parts and structural parts. The division locates in the High Technology District of Jining City, Shandong Province, with two independent factories.The 1st factory locates in SHANTUI International Business Plant, coving an area o

3、f 18,000m 2.The 2nd factory locates in SHANTUI Heavy Technology Plant, covering an area of 32,000m 2.These two factories cover an total area of 50,000m 2.with xed assets of RMB 230 million Yuan, including more than 100 units of large equipments, 550 employees. Every year 200,000 tons of steel can be

4、 consumed and 30,000 tones of welding parts can be manufactured. SHANTUI Heavy Technology Plant ,The 2nd factory of Materials Forming DivisionSHANTUI International Business Plant ,The 1stfactory of Materials Forming Division2.Live scenesWith the concepts of high starting-point positioning, high stan

5、dard planning, high ef ciency implementing and the rules of cutting collectively, welding separately in groups, the SHANTUI Materials Forming Division devotes itself to becoming domestically top grade and internationally first leading in both manufacture and business environments. The key processing

6、 equipments have combined characteristics of exibility and progressiveness. With the advanced steel plate cutting technology, molding technology and hydraulic welding equipments, relying on the strong technology resources of SHANTUI, a development trend of adapting to various products, high-volume a

7、nd high-precision is being appeared. And the division is among international advanced level in terms oftechnology development, device assurance and quality control.Working Scenes 1Working Scenes 2With the cooperation of Huazhong University of Science & Technology, a complete set of manufacture m

8、anagement and execution system has been successfully developed and applied to improve raw material utilization and reduce material consumption. The system uses optimized technology of automation and interaction to place raw materials of plate parts collectively and uses computer optimization techniq

9、ues to use mixed layout method of various parts. This system forges the two factories into a top leading, information-based and digitalworkshop in industry.MES MachineWorking status screen in workshopThe 1st factoryThe 2nd factory3.CustomersBesides being a supplier for SHANTUI series products, the S

10、HANTUI Materials Forming Division also supplies for VOLVO Germany, VOLVO Shanghai, JCB (UK, VMI Epe (Holland, KOMATSU (Japan, HYUNDAI (South Korea, John Deer (USA, BAUER (Germany, Ishikawajima (Japan, Takeuchi (Japan, Strong Construction Machinery, Sunward, Lishide, FOTON LOVOL, YTO China, Manitowoc

11、, Zhengzhou Coal mining machine, XCMG, Shijiazhuang Coal mining machine Etc.1Supply cutting plate parts and structural parts for SHANTUI series products, including bulldozer, wheel loader, roller, paver, motor grader, drilling rig, forklift, concrete machinery, mobile crane Etc.Bulldozer series Road

12、 Machinery seriesDrill Rig series Forklift seriesConcrete Machinery series2 Supply for VOLVO productsFire Engines & Overhead Work VehiclesPipelayer series Wheel Loader series4 Supply for STRONG products 5 Supply for Manitowoc products 6 Supply for VMI products7 Supply for Lishide products 4.Equi

13、pmentsPrecision CNC flame cutting machine: 15 sets; Brand: Messer(Germany and KOIKE (Japan; Effective cutting width:6-130mm; Positioning accuracy: ±0.2mm/10m; Repeatability:±0.3mm/10m; Cutting slot accuracy: Germany DIN2310 level 1.Precision CNC plasma cutting machine: 13 sets; Brand: Mess

14、er(Germany; Effective cutting width: 6-130mm; Positioning accuracy:±0.2mm/10m; Repeatability: ±0.3mm/10m; Cutting surfaceroughness: Ra12.5-6.3; Cutting slot verticality: 1.5; Cutting slotaccuracy: Germany DIN2310 level 1.Laser cutting machine: 4 sets; Brand: TRUMPF (Germany andTANAKA MOTOR

15、 (Japan; Effective cutting width: 3,100mm;Track distance: 4,000mm; Cutting speed: 1-6,000mm/min; Fast-moving speed: 2.4m/min; Cutting thickness: 3.2-22mm; Positioningaccuracy: ±0.1mm/1,000mm; Homing accuracy: ±0.1mm;Cutting surface roughness: WES level 1; Cutting slot width: 0.6-0.8;Cuttin

16、g slot accuracy: ±0.1mm.Flame PFM Robot: 14 sets; Brand: ABB, OTC and MOTOMAN;Cutting thickness: 10-60mm; Positioning accuracy: 0.25mm; Anyplanar or pipe surface can be cut.Welding Robot Machine: 4 sets; Brand: Huaheng and ROYCE;System: KUKA; Consumable gas shielded arc welding with MAGwelding

17、method; Welding completion rate: 80%; Max rotationspeed: 30°/sec; Rotation range: ±185° Max output torque:5,400N.m; Max rotation torque: 20,000N.m; Max load: 2,500Kg; Re-location accuracy: ±0.05mm.1 Processing Equipments3Supply for KOMATSU productsCNC Shape Control Machine: 5 set

18、s; Brand: Taian Hualu and HubeiEzhou Heavy Machine; Shape control range: thickness 3-32mmwidth2,500mm; Shape control accuracy: 1mm/m; Working steelsward surface accuracy: Ra0.8; Parallelism between upper andlower steel swards: 0.05mm/m. CNC winding board Machine: 5 sets; Brand: Nantong Hengli Groupa

19、nd Anhui Pacific; Max winding board: 40mm*5,000mm; Maxboard thick side curvature: T30*B5,000*min1,600 (245Mpa;T22*B5,000*min840 (345Mpa; Max board thicknesscenter: T40*B5,000*min1,600 (245Mpa.CNC Press Brake Machine: 7 sets; Brand: Hubei Tri-ring andPhoenix Group; Nominal pressure: 160-2,000KN; Tabl

20、e width:3-12m.Vertical Machining Center: 2 sets; Brand: Nantong Technology;Positioning accuracy X: 0.016, Y/Z: 0.003mm; X-axis route:1,650mm; T-axis route: 850mm; Z-axis route: 710mm; Distancefrom main-axis to table: 140-950mm; Max speed of main-axis:6,000rpm.Tri-coordinate machine: 1 set; Brand: Be

21、ijing Tiancheng; Measuringrange: X=5,000mm, Y=2,500mm, Z=2,000mm; Repeatability:±30m; Resolution: 1m; Positioning accuracy of singlecoordinate: ±(20+15L/1,000m; Measuring error of singlecoordinate: ±(30+25L/1,000m.CNC Gantry Drilling: 1 set; Brand: Shenyang Zhongjie; Max X-axisroute:

22、4,000mm; Z-axis: 450mm; Distance between main-axis sidesurface and table: 1,510-550mm; Machine tool accuracy standard: JB/T 8771.4.Gantry milling machine: 2 sets; Brand: BYJC and DFJC; Table:1.25*3m with 1 main milling head and 2 side milling heads; Mode:innitely variable speed transmission; Turning

23、 angle of milling head:-15°to +30° High machined accuracy.Motor Group Motor Welding Motor MachinedThe assembly line of excavators tracked beam is made up by motor bracket production line and trackedbeam welding line. Established in 2011, with pipelined layout mode, this assembly line opera

24、tes high efciently.Including special machine, welding robot machine, vertical machined center, tri-coordinate measuring machine andother international advanced equipments, the assembly line can produce different types of tracked beams ragingfrom 6T to 63T. Its current annual planned production is 10

25、,000 units and mainly supplies for VOLVO, STRONGEtc.Tracked Beam Group Welding regrinding Testing2 Assembly Line of Excavators Tracked BeamEdge Milling Machine: 14 sets; Brand: Wuxi Yangtong and WuxiWelcut; Cutting board thickness: 40mm; Machined surfacequality: ±50m; Inner straightness of trac

26、k full-length:0.5mm/9m; Pipe error: 1.0° Machined surface straightness:1.0mm/9m.Press Machine:5 sets; (Gantry Moving Type,1 sets;Four-pillar,4 sets;Brand:Tianshui Forging,Xuzhou forging;Tonnage:50T-315T, Table: 1.25mX3mVALUE THAT WORKS 5.Materials Signing strategic cooperation agreement of stee

27、l plates with Baosteel, Wuhan Iron and Steel, Anshan Iron and Steel, Taiyuan Iron and Steel, Jinan Iron and Steel, Shougang Group, Han Ye steel and other famous steel companies, and keeping good contact with Swiss steel, Bisalloy Ji gang, the quality of steel materials is highly ensured and SHANTUI

28、Materials Forming Division has got special preferential policies by bulk purchases. The general stock is about 20,000 tons. expand trainings group events 6.Employeescolorful lives and skill training SHANTUI Materials Forming Division always organizes employees to participate professional skills trai

29、nings and competitions, which improve the employeesoperation skills and their sense of quality. Other activities, like sports competitions, entertainment events, expand trainings Etc., also mobilize the employeesenthusiasm, responsibility and passion for work. QC results conference The Award Present

30、ation Ceremony entertainment events Materials Forming Division, 2011 The Number one in Welding skills competition Liu gang (Center Materials Forming Division, 2011 The Number one in cutting skills competition Guo jing(Left Value That Works VALUE THAT WORKS 7.vested honors 8.CustomersVisits In the pr

31、ocess of its rapid development, SHANTUI Materials Forming Division has got a lot of attention, caring and recognition from domestic customers, foreign customers and government leaders at all levels by its successful achievements. Customers form VOLVO Customers from JCB Media Journalists Government Leaders Value That Works VALUE THAT WORKS 9.vested honors Through the experiences accumulation from 2007 to 2009, SHANTUI