设备随机资料基本规范

CATLWORKINGMANUAL工作手册FormNo.:QF-T-WM-AAuthor/Dept.:ShiPingFeng/MDEDocument#:WM-S8-004Rev:1.0Title:TheStandardOfEquipmentDocument 设备随机资料基本规范1INDEX目录1INDEX目录2PURPOSE目的3SCOPE适用范围4DEFINITIONSANDABBREVIATIONS定义与缩写5REFERENCEDOCUMENTS参考文件6RESPONSIBILITY职责7DESCRIPTION细则/描述8RECORDSHEET记录表单9REVISIONRECORD修改记录10APPENDIX附件2PURPOSE目的Inordertostandardizethecontentrequirementsandproductionmethodsofrandomdatasubmittedduringequipmentacceptance,itismoreeffectivetoimplementequipmentmanagement,equipmentmaintenance,andsubsequentequipmentupgrades.为规范设备验收时所提交的随机资料内容要求及制作方法,更有效地实现设备管理，设备维护，以及后续设备升级改造，特制定本规范。3SCOPE适用范围ThisspecificationisapplicabletothenecessarylinksthatContemporaryAmperexTechnologyCo.,Limitedanditssubsidiariesandholdingcompaniesshouldabidebywhendeliveringequipment.本规范适用于宁德时代科技股份有限公司及其下属分公司、控股公司在设备交付时应遵守的必要环节。4DEFINITIONSANDABBREVIATIONS定义与缩写4.1Definitions定义4.1.1Usermanual用户手册Describetherelevanttechnicalparameters,performanceparameters,installation,commissioninganddetaileduseofequipment/productionline,withemphasisontheguidanceofequipmentuse.所述设备/产线相关技术参数、性能参数说明，安装调试说明以及详细使用说明，侧重设备使用指导。4.1.2Mechanicalinformation机械资料Thedetaileddrawingsofthemachineryanditspartsinvolvedintheequipmentanditsassemblyprocessmaterials,includingthelistofpartsandcomponents.所述设备涉及的机械及其零部件详细图纸及其装配工艺资料，含零部件构成清单。4.1.3Electricalinformation电气资料Electricalinformationabouttheequipment/productionline,includingelectricalschematicdiagram,networkconfigurationdiagram,controlprogram,IOlayoutdiagram,etc.所述设备/产线相关电气技术资料，含电气原理图、网络配置图、控制程序，IO布局图等。4.1.4Maintenancemanual维护手册Theequipmentorproductionlinepost-maintenanceandmaintenanceguide,commonfaulthandlingmethods,equipmentmanagementbenchmarks.所述设备/产线后期维护与保养指南,常见故障处理方法，设备管理基准。4.2Abbreviations缩写NA无5REFERENCEDOCUMENTS参考文件Anyreferencedocumentbelowwhichdoesnothaveaversionnumber,itslatesteditionshouldbeappliedtothisprocedure.凡是未注版本的参考文件，其最新版本适用于本程序。Note:Thereferencedocumentsshouldbesortedaccordingtothedocumenttype,followedbypropersequenceasinternationalstandards,regionalstandards,nationalstandards,industrystandards,communitystandards,localstandards,corporatestandards,corporatedocuments,whichthesamecategoryofdocumentsshouldbefirstalphabetical,andthennumericalrankingfromsmalltolarge.参考文件应按文件类别进行排序,依次为国际标准、区域标准、国家标准、行业标准、团体标准、地方标准、企业标准、公司文件，其中同一类别文件应先按字母，再按数字从小到大依次排序。ReferenceDoc.Number参考文件号Doc.Source文件来源Title标题NA无6RESPONSIBILITY职责6.1MDE设备开发部Intheissuingstageofequipmentdevelopmenttechnicalspecifications,importthisspecificationasequipmentacceptancestandard,andrequireequipmentsupplierstoformtherequiredsub-documentsineachstageofequipmentdesignandmanufacture,installationandcommissioning,acceptanceanddelivery.Inviewofthechangesintheprocess,itneedstobeupdatedintime.负责在设备开发技术规格书发行阶段，导入本规范作为设备验收标准，并要求设备供应商在设备设计制造、安装调试、验收交付各阶段形成所需要的子文件，针对过程中有变更的地方，需要及时更新。6.2ME制造工程部a)Attheissuancestageofthetechnicalspecification,filerequirementsotherthanspecialacceptancedocumentsareproposedforspecialequipment.在技术规格书发行阶段,针对特殊设备提出特殊验收文件以外的文件需求。b)Determinethefinalacceptanceoftheequipment,checktheaccuracyandstandardizationofthesubmittedinformationduringtheacceptanceprocess.主导设备最终验收,验收过程中核查所提交资料的准确性，规范性。6.3SRC采购部6.3.1IncorporatethisspecificationintotheprojectoutsourcingdocumentstoensurethatsupplierscanobtaintheequipmentdocumentationstandardofCATL.项目发包时将本规范纳入项目发包文件中，以确保供应商能获取CATL设备文件制作标准6.3.2Intheacceptancereport,theequipmentdocumentreceiptformshouldbepresentedasoneoftheconditionsforthefinalacceptanceoftheequipment.验收报告中需要呈现设备文件签收单,并将其作为设备最终验收的条件之一。7DESCRIPTION细则/描述7.1Basicrequirementsforequipmentdatadelivery设备资料交付基本要求Filename文件名称content包含内容Detailedrequirements详细要求Quantity数量Usermanual用户手册1、Safetyprecautionsandidentificationinstructions;安全注意事项及安全标识说明；a)Completeequipmentsafetyprecautionsandidentificationinstructions；完整的设备安全注意事项及安全标识说明；Electronicversion4copies+paperversion4copies电子版4份+纸质版4份2、Machinetechnicalparametersandoutlinedescription机器技术参数及外形说明a)Planlayoutdiagram(layoutdiagram,drawingsrequireelectriccabinet,electricboxpositioningsize,equipmentownlayoutdiagramcontainsenergypointcoordinatesandenergyconsumptionparameters,water,electricity,gas,coolant,oilmist);平面布置图(layout图、图纸要求有电柜、电箱定位尺寸、设备自身布置图中包含能源点坐标及能源消耗参数，水、电、气，冷却液、油雾);b)Horizontalreferencemap(equipmentlevel,accuracyrequirements);水平基准图(设备水平,精度要求);c)3Drenderings(machineandmainmechanism);三维效果图(整机及主要机构)；d)weight;重量;e)Dimensions(L*W*H(mm)&weightinformation)外形尺寸(L*W*H(mm)&重量等信息);f)Workingmedium:hydraulicoil,lubricatingoil,compressedgassupplyrequirements工作介质:液压油、润滑油、压缩供气要求g)Liquid,electricity,gaspowerenergyconsumptionform:液、电、气动力能源消耗表单：1.Liquid:flow,temperature,numberofinterfaces,pipediameter;液：流量、温度、接口数量、管径；2.Electricity:power,load,powerfactor,numberofinterfaces;电：功率、负荷、功率因数、接口数量；3.Gas:pressure,flow,numberofinterfaces,pipediameter气：压力、流量、接口数量、管径h)Variousworkingmediaoftheequipment(theworkingmediummodelandtechnicalinstructionlist(suchashydraulicoil,lubricatingoil,coolant,etc.)involvedinthisequipment)设备各种工作介质(此设备涉及的工作介质型号及技术指示清单(如液压油、润滑油、冷却剂等))3、Installationandcommissioninginstructions安装与调试说明a)Precautionsandmethodsformovingthedevice;设备移动位置注意事项及方法；b)Equipmentdebuggingpoints;设备调试要点;c)DifferenceTableofFieldEquipmentandInstallationDrawings现场设备与安装图纸差异表d)DistributionMapofEquipmentLiftingPointandLiftingInstructions设备吊装点分布图及吊装说明4、Actionflowchartandrhythmcalculation动作流程图及节拍计算Detailedlistofeachactionandtime,beatcalculationtable,timingdiagramofthedevice'smotioncycle详细列出设备的运动周期内的每个动作和时间、节拍计算表时序图5、Descriptionofthemechanicalcapabilitiesoftheequipment设备的机械能力说明Suchas:CMKlevel,motionperformance,accuracy,geometricaccuracy,safetyandenvironmentalprotection如:CMK水平、运动性能、精确度、几何精度、安全与环境保护6、Workingprincipleandfunctionofeachcomponent工作原理及各部件功能a)Equipmentstructuresketchandprincipledescription,three-dimensionaleffectofthewholemachine,three-dimensionaleffectofmainfunctionalcomponents(suchasknifeholder,oven,coatingmechanism,climbing,unwindingmechanism,windingmechanism,tractionmechanism,rectifyingmechanism,etc.)设备结构简图及原理说明、整机三维效果图、主要功能部件的三维效果图(如刀架、烘箱、涂布机构、爬坡、放卷机构、收卷机构、牵引机构、纠偏机构等)b)Introductiontotheprincipleandfunctionofthemainfunctionalcomponents主要功能部件的的原理及功能介绍7、Detailedoperationinstructions详细操作说明a)Hydraulic,pneumatic,cooling,dustremoval,heating,Schematicdiagramofweldingelectricalmeasurementsystem;液压、气动、冷却、除尘、加热、焊接电测系统原理图；b)Poweron,automatic,manualoperationandparameteradjustment开机、自动、手动操作及参数调整；c)Procedureanddescriptionofoperationmodefortypechange换型操作方式流程及说明d)Graphicalexplanationofhumanmachineinterface人机界面图解8、Switchingpartsneedtoreplacepartslist切换品种需更换零部件清单a)Indicatethelocationofthepartstobereplaced;注明需要更换零部件位置；b)Standardpartsindicatethemodelnumber;标准件注明型号;c)Non-standardpartsprovidedrawings非标件提供图纸MechanicalDocument机械资料1、Safetyprecautionsandsafetylabelinstructions;安全注意事项及安全标识说明；a)Completeequipmentsafetyprecautionsandsafetylabelinstructions；完整的设备安全注意事项及安全标识说明；Electronicversion4copies+paperversion4copies电子版4份+纸质版4份2、Mechanicaldrawings机械图纸a)Listofdrawingsprovided提供的图纸清单b)MechanicalDesignDrawings:Containingallmechanicaldesigndrawingsin2Dand3D,thesubmitteddrawingsareeditable.机械设计图：包含全部的机械设计图纸2D、3D，所提交图纸为可编辑版c)Assemblydrawing:finallayoutaftercompletion,(editableversion)总成装配图：完工后的最终版图纸，(可编辑版本)d)Fixture(fixture)drawings:fixture(fixture)detaileddrawings,includingpartdrawings(editableversion):rollshaftinformation:1.rollshaftstructuresizemap,connectionsizefigure2.rollshaftusagelist夹具(治具)图纸：夹具(治具)详细图纸，包括零件图(可编辑版本)：辊轴资料：1.辊轴结构尺寸图、连接尺寸图2.辊轴使用清单3、Equipmentinstalledcard设备装机卡a)ComponentList:Detailedpartsorigin,manufacturer,specifications,quantityandmodel,includingbutnotlimitedtothefollowingcontents:1.Includethebrand,modelandquantityofallelectricalcomponentsofthewholemachine.(e.g.temperaturesensors,photoelectricsensors,limitsensors,electricproportionalvalves,electronicallycontrolledreversingvalves,cylinders,barometers,controlvalves,etc.)2.Motorlist3.Servolist4.Servopowersupply,encoderlist5.Includesbrand,modelandquantityofallmechanicalcomponentsofthewholemachine.(e.g.three-wayvalves,globevalves,filters,bearings,bearingseats,tensioners,couplings,reducers,etc.)6.rollerlist(includingrollersandclamps,etc.)7.listoftransmissionelements(includingsynchronousbelt,triangularbelt,chain,etc.)2)listofconsumablesandspareparts:includingnameofvulnerableparts,numberofsinglemachine,brand,etc.Specifications,models,pictures,estimatedlife,prices,etc.(3)Fixturelist:Fixturename,number,quantity,location,function,maintenancerequirements,etc.(4)ElectricalBOMlist(oneforeachequipment)构成品清单:详细的部件产地、厂家、规格、数量、型号包含但不仅限于以下内容：1.包含整机所有电气元器件品牌、型号、数量。(如温度传感器、光电传感器、限位传感器、电比例阀、电控换向阀、气缸、气压表、调节阀等)2.马达清单3.伺服清单4.伺服供电、编码器清单5.包含整机所有机械元器件品牌、型号、数量。(如三通阀、截止阀、过滤器、轴承、轴承座、张紧轮、联轴器、减速机等)6.辊轴清单(包含过辊和夹辊等)7.传动元件清单(包含同步带、三角带、链条等)2)易耗品、备品清单：包括易损件名称、单机数量、品牌、规格型号、图片、估计寿命、价格等3)工夹具清单：工夹具名称、编号、数量、位置、作用、保养要求等；4)电气BOM清单(每台设备一份)ElectricalDocument电气资料1、Safetyprecautionsandsafetylabelinstructions;安全注意事项及安全标识说明；a)Completeequipmentsafetyprecautionsandsafetylabelinstructions；完整的设备安全注意事项及安全标识说明；b)Equipmentmaintenance,inspection,disassembly,precautions,etc.设备的维修、点检、拆装、注意事项等Electronicversion4copies+paperversion4copies电子版4份+纸质版4份2、Systembasicconfigurationinformation系统基础配置信息a)Ipaddresstableip地址表b)DevicealarmlistwithallI/Opoints设备报警列表,包含所有I/O点c)Variabledeclarationtable变量声明表d)CommonFaultCodeTableandParameterTableforInverter,DriverandServo(PaperandElectronicFile)变频器、驱动器、伺服常见故障代码表及参数表(纸质和电子档)e)FunctionalAreaDistributionMapofUrgentStopButton急停按钮功能区域分布图3、Electricalschematicdiagram电气原理图Allelectricaldesigndrawings(editableversion)basedonEPLAN,includingelectricalschematicdrawings,constructiondrawings,etc.基于EPLAN绘制的全部电气设计图纸(可编辑版本)，含电气原理图，施工图等Containsbutisnotlimitedtothefollowing包含但不仅限于以下内容：a).CableTable:Location,Specification,Type,LengthandQuantityofCables电缆表：电缆所用位置、规格、型号、长度、数量b).Connectionlist:location,cablenumber,pipelinenumber接线表：位置、电缆标号、管线号c).Powersupplydiagram:primarypowersupplydiagram,secondarypowersupplydiagram供电图:一次供电图、二次供电图d).Schematicdiagram:cablelabel,pipelinenumber,componentbrandnamemodel,simplemodeldiagram,keyparametersofmotorbrandmodel,servosettingparametersoffrequencyconverter原理图：有电缆标号、管线号、元器件品牌名称型号、简易模型图、马达品牌型号关键参数、变频器伺服设定参数4、Pneumaticandhydraulicschematics气动和液压原理图a).Itincludesbutisnotlimitedtothefollowingcontents:startingparts,controlparts,executingparts,feedbackparts,definingthesourceofpipelineandtheassociatedpositionofsymbols,andcorrespondstothelabelonthepipingonebyone.包含但不仅限于以下内容：启动部件、控制部件、执行部件、反馈部件，明确管路来源及符号的关联位置，并与配管上的标号一一对应。5、Networktopology网络拓扑图Itincludesbutisnotlimitedtothefollowingcontents:包含但不仅限于以下内容：a).Allcommunicationconnectionequipmentofthewholemachine,suchasPLC,HMI,remoteI/O,servo,rectification,motor,hostcomputer,encoder,weightmeasuringinstrument,CCD,etc.整机所有通讯连接设备、如PLC、HMI、远程I/O、伺服、纠偏、马达、上位机、编码器、测重仪、CCD等b).Markthehardwarename,modelandIPaddress,stationnumber,communicationmodeofPLC,HMI,remoteI/O,servo,etc.标注PLC、HMI、远程I/O、伺服等硬件名称、型号和IP地址、站号、通讯方式等信息。6、SensorLayout传感器布局图Itincludesbutisnotlimitedtothefollowingcontents:包含但不仅限于以下内容：a)ThepositiondistributionofallsensorsiscontrolledbyPLC.IOListisrequired.所有传感器的位置分布PLC控制的设备,要求提供IOList(接线IO点的注释表)7、controlprogram控制程序a)Allprogramsinvolvedintheequipment(alleditable),networkarchitecture,controlflowchartandsoon,theprogramrequirementsincludecompleteannotations.设备所涉及的所有程序(全部可编辑)、网络架构、控制流程图等，程序要求含完整注释。b)PLCprogramrequiresallopeneditingrightstoCATLPLC程序要求全部对CATL开放编辑权限c)TouchscreenprogramrequiresallopeneditingrightstoCATL触摸屏程序要求全部对CATL开放编辑权限Thehostcomputerprogramrequiressourcecode上位机程序要求提供源代码Maintenance维护保养1、EquipmentMaintenanceandCommonTroubleshootingManual设备维护保养及常见故障处理手册a)Safetyrulesbook:Descriptionofsafetyrulesinvolvedinthisequipmentb)Equipmentmaintenance,inspection,disassembly,precautions,etc.c)Commonfaultsandtroubleshootingmethodsd)Operation,calibrationandcompensationofallpartsandhandlingofcommonproblems(includingTension,pendulumroll,tipcone,temperature,NMP,rectificationandotherequipmentontheinstrument)安全规则书：本设备涉及的安全规则说明b)设备的维修、点检、拆装、注意事项等c)常见故障，及故障排除方Electronicversion4copies+paperversion4copies电子版4法d)所有部位操作、标定及补偿及常见问题处理(含张力、摆辊、顶锥、温度、NMP、纠偏等设备上所有仪器仪表)份+纸质版4份2、Equipmentmaintenancebenchmark设备维护保养基准a)Startworkandregularlycheckitemsanddetailedstandardsandmethods开始作业及定期检查项目及详细标准和方法b)Lubricationparts:detailedpartslubricationdiagram,lubricationspecifications,lubricationcycle,dosage,method,tool润滑部位:详细的部件润滑图、润滑品规格、润滑周期、用量、方法、工具c)Regularcleaningandreplacementofparts,partstypes,methods,tools,treatmentmethods,cycle;定期清洁和更换的部位、部件型号、方法、工具、处理方法、周期；d)Regularmeasurementandverificationofthelocation,partstype,method,tools,processingmethods,cycle;定期测量和校验的部位、部件型号、方法、工具、处理方法、周期；Otherinformation其他资料1、QualificationCertificateofOutsourcingDocumentsandInstructionsforUse外购件合格证及使用说明书KeyComponentQualificationCertificateandInstructions(KeyComponentParameters,List,ReplacementPeriod,Brand,Model,Specification,etc.)关键元器件合格证及使用说明书(关键部件参数、清单、更换周期、品牌、型号、规格等)Electronicversion1copies+paperversion1copies电子版1份+纸质版1份2、SoftwareandManualofUse软件及使用手册：Provideallsoftwareinstallationpackages(includingauthorization)andsoftwareinstructions提供全部软件安装包(含授权)、及软件的使用说明书3、InstructionsfortheUseofStandardAccessories标准配件使用说明书：Instructionsfortheuseofvariouselectricalcomponents,suchasPLCmodulehardware,sensorsandmeters,servodrivers,frequencyconverters,etc.(Paperandelectronicversionsareprovided)设备所用到的各种PLC模块硬