IICLMODELTEST2试卷.doc

IICL MODEL TEST 2 (120 Minutes)Please choose only one correct answer among a, b, c, d of every question and tick it.1. The procedures described in the repair manual for steel containers should be _.I. strictly carried out by the repairer II.deviated from as neededIII. Supplemented as necessary. IIII. followed with the methods suggested by the owners.A,I,IIII. B.II.III C.II.III.IIII. D.all of above2. The purpose of any repair is to _.A. make the ctn. Water tight. B. enable the ctn. to withstand expansive impact.C. restore ctn.s structural integrity. D. make the ctn. carried by ship.3. The method selected should be _.A. the most simple one. B. the most economical and can meet the purpose of the repair.C. a complicated one. D. including the modern technique.4.How many hinges does every door have to hold it in place?A.one,two or three. B.two, three or four. C. three, four or five. D.four,five or six.5. In the case of leased ctrs, on which the damage and wear are to be noted?A.on the EIR B.on the owners approved formC.both all right D.none of them6. Considering the replacement quality, if the criginal material has special chemical properties, it can be substituted by_.7. Which of the following main categories of defects are used in the Guide For Container Equipment Inspection?A.deterioration, contamination and abrasion.B. deterioration, damage and wear.C. deterioration, contamination and damage.D.damage, wear and non-conforming repair.8. Which of the following kind is not belong to the types of damage?(1)bends,bowing,breads,burns.(2) contamination due to infestation, stains, or objectionable odor.(3) dents, dimensions beyond ISO tolerances.(4) holes or pin-holes.(5) corrosion of metal components not due to contact with foreign substances.A. (1) only. B. (3) only C. (1) & (2) D. (5) only9.Which of the following general rules are usually applied in the inspection of container?(1)CTC (2)TIC (3)TCT (4)ISO (5)CSC (6)TIRA. (3), (4), (5) & (6). B. (1), (4), (5) & (6). C. (1), (4), (3) & (2). D. (1), (4), (3) & (6).10. The area to commence the repair should_.A.always be restricted only within the damaged portion.B.always be larger than the damage area.C.be enlarged to adjacent undamaged portion, in some cases.D.be away from the markings.11.Which of the following kind is not belong to the types of wear?(1) delamination or rot of wooden components.(2) color fading or adhesion failure of decals.(3) floor warping, expansion,or delamination due to excess moisture.(4) loose or missing parts or markings (except those that are normally removable),in the absence of evidence of accompanying damage.(5) corrosion or other defect due to contact with foreign substances.(6) loss of removable components (tarpaulins, detachable roof bows and headers,etc.).A.(1),(2)&(3) B.(2),(4)&(6) C.(2),(3)&(5) D.(3),(5)&(6)12. ISO door markings including_.(1) owners prefix and serial number (2) country and type code (3)weight plate （4）consolidated date plateA. only (4) B. except (4) C. none of them D. all of them13.When we repair the roof bow, it must be_.A. attached by a blind fastener to a clip welded to the top side rails.B. attached to side rails but not the roof sheet.C. attached to the roof sheet but not the side railsD.the original installation procedure followed by the manufacturer14. When partial replacing plank floor, if the width of plank is 150mm the number of required screws on butt joints of repaired sections is_.A. at least 2. B. not more than 3. C. not more than 2. D.at least 3.15. When commencing the surface preparation, the portion to be prepared should be abrasive blasted to a minimum of _according to IICLs recommendation.A.DIN 1 1/2 B. AWS AS 2 C. Swedish standard 2 1/2 D.16 gauge16.When finding the existing repair does not comply with the IICLs criteria,_.A. the repair should be left alone.B. the repair should be corrected.C. make remark on EIR.D. consult the owner as to correction.17.Which of following condition is belong to the kind of wears?A.crack and split in plank floors accompanied by dents or gouges.B.crack and split in plank floors accompanied by underlying crossmembers permanently bowed downwards.C.plank floor is broken.D. laminated-plank delamination18.After completing the repair to the corner fitting, an allowance of _MM beyond the dimension of the length of the ctn. defined by ISO is permitted.A.5 B.10 C.zero D.219._is permitted on front corner posts, but not on rear corner posts except J-bar.A. straightening B. inserting C. sectioning D. replacement20.The insert on a corner post must extend through _of the cross-sectional profile of the post.A.55MM B.75MM C.at least 55MM D.at least 75MM21. When sectioning the top rails, according to IICL guide, the sectioning material should_.A.be the same profile, thickness and strength as the original.B.be the same profile, the same or greater thickness and strength as the original.C. with the minimum yield strength of 34kg per square mm,or 50000 pounds per square inch.D. no requirement22.Which of the following is the accepted insert in a corner post?(Figure I)A.I B.II C.III D.IIII23.Which of the following is the unaccepted bottom rail insert?(Figure II)A.I B.II C.III D.IIII24.When sectioning the bottom side rail, after determining,marking,cut the damaged rail. The cut should extend beyond the damage area, its purpose is _.(1)to permit welding of the bottom rail butt joints.(2)to weld quickly. (3)to weld easier. (4)for the safety.A.(1)only B.(1)(2)&(3) C.(1)&(2) D.all of them.25.Who issued the special instruction for CSC or pre-refurbishment inspection?A.IICL B. the ctr owner C. the inspector D. the ctrs user26.Which of following condition is belonging to the kind of damage?A.delamination with indication of gouges and with breakage on the outer veneer in plywood floor.B. only delamination in plywood floor.C. delamination without indication of gouges but with breakage on the outer veneer in plywood floor.D. delamination with indication of gouges but without breakage on the outer veneer in plywood floor.27.Which of following condition is not belonging to the kind of damage?A. only breakage of an outer veneer in plywood floor.B. breakage of an outer veneer with impact or overloading in plywood floor.C. numerous scratches and abrasions located on the standing as well as on the recessed and side corrugation surface.D. corroded area holed by the inspector hammer test28.Which of following condition is required repair?A. straightened with many hammer marks, but corrugation profile was reasonably restoredB. bottom horizontal gasket with cut but watertightC. normal use scratch on standing corrugationD. broken plank28.The insert on a corner post must fitted flush with the original portion, and should be continuously welded on one side, the other side should be_.A. tack welded B.continuously welded(if accessible) C.skip welded D.sealanted29.The repair criteria for wooden flooring is that gouges(regardless of length) are_.A. more than 5mm deep if gouge is 50mm wide.B. more than 5mm deep if gouge is 40mm wide.C. more than 15mm deep.D. more than 20mm deep.30.The max number of insert allowed in a top rail is _.A.2 B.3 C.4 D.limiteless31.The min. length of a section in a bottom rail should be _mm.A.230 B.450 C.150 D.3832.Satisfactory completion of an inspection should be_.A. report to the owner.B. certified by attachment of an exam sticker on or near an existing CSC plate.C. certified by attachment of a re-exam sticker on or near an exiting CSC plate.D. certified by attachment of a re-exam sticker on or near the customs plate.33.When replacing a sill, the dimensional alignment check must be made _to confirm that alignments conform to ISO specified dimensions.I. before the repair II. during the repair III. after the repair IIII. by owners optionA.I,II,III,IIII. B.I,II,III. C.II,IIII. D.III34.When replacement the corner fittings.A. the corner fitting should be bevel 45 degrees.B. the parts adjacent to connections should be bevel 45 degrees.C. the parts adjacent to connections must be bevel 30 degrees.D. the parts adjacent to connections must be bevel 60 degrees.35.Which of the following repair(s) is/are not accepted in a flat-bar top rail?I. straightening II. inserting III. sectioning IIII. replacingA.II B.II,III C.IIII. D.all acceptable36.For a rain gutter, select the acceptable repair method.I. straightening II. inserting III. sectioning IIII. replacingA.I. B.II,III C.IIII. D.IIII37.Tack weld is a bead of weld_.A.25mm B. more than 25mm C. less than 25mm D. no limit38.The section material in a bottom side rail must have_,I. the same profile as the original II. the same cross sectional areaIII. the same or higher quality, strength IIII. the same thicknessA.I,II,III B.II,IIII. C.II,III,IIII. D.I,III,IIII.39.When replacing a front or rear bottom rail, a closed type of rail design may be replaced by an open type of design, providing that_.A. the height is the same as the original B. it has a same cross sectional area.C. the type and size of material used will restore the structural integrity of the ctn. D. the same profile is resumed.40.When straightening the panels,the round-headed or ball-open hammers must not be used, because_.A. low efficiency B. electrolysis C. it may weaken the strength D. the panel cant stand the impact from hammer.41.When replacing the side panel assembly, the interior or the new assembly must be primed with rust-inhibitive primer that can_cargo.I. withstand contact with II. not contaminate III. prevent the odor fromA.I B.II C.I,II D.I,II,III42.When welding is used to repair a container, which of the following requirements is(are) not correct?(1)The welding must be done by qualified welders.(2)The weld slag must be removed when using the arc welding electrode process.(3)Completed weld must be ground smooth to create proper mating of the repaired area.(4)The weld must be free of porosity.A.(2)only B.(3)only C.(4)only D.(2) and (4)43.Which of the following inserts on the serpentine profile corner post is (are) not acceptable, if the external cross sectional profile of the post is 300mm?(1)150mm (2)100mm (3)120mm (4)60mm (5)80mmA.(4)only B. none of them C.(1)only D.(1) and (4)44.An insert in a corner post that would terminate within_mm of an existing insert must be extended to the existing insert to form a common weld.A.75mm B.100mm C.150mm D.300mm45.When installing a replacement open type bottom of end rail, it must be fitted with vertical reinforcing gussets:a minimum of _on front sill and _on door sill.A.2/3 B.3/4 C.4/5 D.2/446.The length of inserts in a corner post can be accepted, unless it is_.(1)75mm. (2)100mm (3)150mm (4)300mm (5)151mmA.(1)(2)&(3) B.(1)&(2) C.(4)only D. none of them47.When replacing the corner post, which includes an inner and outer post,_before welding the inner post in position.A. prime the interior of the inner corner post replacementB. prime the exterior of the inner corner post replacementC. prime the interior of the outer corner post replacementD. prime the interior of both inner and outer corner post replacement48.When inserting the top rails, which is not include_.A. strengthen the remaining rail edges if bent B. tack weld, check alignmentC. clean, mask D. apply sealant along the interior seam49.If an insert in a top side rail would end_of a corner fitting,it must be extended to the fitting.(1)75mm (2)100mm (3)150mm (4)300mmA.(1)&(2) B.(1)(2)&(3) C.all of them D. none of them50.The following repairs are(is) not permitted for a bottom rails.A. full-length overlapping angles B.insert C.section D.replacement51.Which of the following inserts in a top side rail is(are) not acceptable, if the externals cross sectional profile of the top side rail is 300mm and the insert extend through the following length of the cross-sectional profile of the top side rail?(1)75mm (2)100mm (3)150mm (4)200mm (5)300mmA.(1)only B.(5)only C.(1) and (5) D. none of them52.If a section in a top end rail would end within_of a corner fitting,it must be extended to the fitting.A.75mm B.100mm C.150mm D.300mm53.When inserting in a corner post, put the replacement into position and allow not exceed_clearance between the adjoining edges.A.1mm B.2mm C.3mm D.4mm54.When removing the rain gutter, the remaining part of the rain gutter must be_from the real vertical face of the door header.A. no more than 5mm B. no more than 6mmC. at least 5mm but no more than 10mm D.at least 6mm but no more than10mm55.When a patch is installed on a panel, the patch should be fabricated to overlap the existing panel in the exterior by_.A.6mm B.10mm C.13mm D.20mm56.If a patch is to be installed on a panel, the existing panel should be ground to bare metal_from the cut edges.A.10mm B.13mm C.20mm D.25mm57.Which of the following methods is (are) allowed to repair roof bows?(1)straightening (2)inserting (3)sectioning (4)replacingA.(1)only B.(1),(2)and (3) C.(4)only D.(1)and (4)58. When replacement of all roof bows is required, the original number or a minimum of _of bows should be reinstalled for a 40ft. container.A.17 B.19 C.20 D.2159.To help maintain dimensional tolerance of the container in replacing roof bows, leave_on 40ft.containers attached to the top side rails.A.5 roof bows B. every other roof bow C. every third roof bow D. every fourth roof bow60. The corner protection plate replacement material should have a minimum thickness of _and be fitted around the corner fitting, and extend at least_along each top rail.A.3.2mm,38cm B.3.2mm,42cm C.3.8mm,32cm D.3.8mm,42cm61.When inserting a crossmember, the top flange of the crossmember and a minimum of _of the vertical web must be left intact.A.13mm B.15mm C.20mm D.25mm62.If the full-length overlapping angle method is used to repair the crossmember,at least_of the vertical web of the crossmember from the cut line should be ground clean and smooth.A.13 mm B.15mm C.20mm D.25mm63.When replacing a crossmember, the self-tapping screws, which secure the crossmember to the floor, should be of a minimum diameter of_and be countersunk to a depth of_.A.5mm,2mm B.5mm,3mm C.6mm,1mm D.6mm,2mm64.To repair the forklift pocket straps, the replacement straps should be the same as the original or a minimum_in thickness and extend a minimum of _into the fork pocket tunnel.A.5mm,200mm B.5mm,250mm C.5mm,300mm D.6mm,200mm65.The timber used in repairing floor must be seasoned with a moisture content of less than_at time of installation.A.10% B.12% C.14% D.15%66.Crossmembers(except hot-rolled profiles) permit the following repair.I. inserting II. sectioning III. full-length overlapping angle installationA.I,III. B.I,II,III C.I,II D.II,III67.In containers manufactured without a center support, when less than complete plywood panel should be replaced, a center support should be installed. The steel center support plate should be_thick and _wide.A.5mm,50mm B.5mm,60mm C.5mm,65mm D.6mm,50mm68.When inserting the forklift pocket sides fabricated from the angles welded with top plate, the vertical web should be left intact_.A.20mm B.25mm C.13mm D. zero mm69.The min. length of an insert in a gooseneck tunnel rail is _.A.75mm B.150mm C.300mm D. no limits70.Which of following isnt correct for the insert in a tunnel bolster?A. min. distance from another vertical rail weld 300mm,if not, be extended to that weld.B. can be of any profile that does not extend through the entire cross sectional profile of the bolsterC. can not terminate on any formed edge of the bolster.D. must be fitted flush with the original portion.71.The sectioning repair can be considered in a _type gooseneck tunnel rail.I. closed-section II. open-sectionA.I B.II C. both I and II D.neighter I nor II72.To replace a steel door assembly, the clearance between the replacement door and the rear end frame is approximately_.A.6mm B.