设备管理_德国dmg数控设备介绍

DMG innovative technologies Groundbreaking Automation Solutions DMG AUTOMATION 02 | 05Portfolio / Standard Products 06 | 07WH 2 and WH 2i 08 | 09WH 10 and WH 25 10 | 11WH 10t and PH 150-8 12 | 13PH 50-20 and PH 200-20 14 | 15Custom Solutions High-tech for your production: DMG AUTOMATION develops groundbreaking automation solutions and offers customers unified integration solutions with robots. DMG AUTOMATIONPortfolio / Standard Products02 | 03 DMG AUTOMATION The greatest expertise for efficient automation in every production sector. DMG AUTOMATION is the specialist for integration solutions with robots, meaning DMG can meet all of your customer requirements in this sector with proprietary products. DMG AUTOMATION applications stand out due to their high reliability, easy operation, compact design and high productivity. The range of automation technology extends from mechanical and pneumatic feeding systems to loading portals with 6 or 7-axis robots. In order to offer optimal solutions at the lowest possible price, standardized automation solutions are available for numerous machines in the DMG product range. 12 |1| PH 50-20 Standardized automation solutions |2| Flexible manufacturing system with 2x DMC 80 H duoBLOCK machines and a pallet magazine as a container solution DMG AUTOMATION Highlights _Efficiency: The cost of automation solutions from DMG offers a return on investment with a fast payback even with economy machines _Automated production: Through automatic storage of workpieces _Accessibility: Machines can still be operated manually _Reliability: Robots carry out monotonous tasks without errors _Compact dimensions: DMG AUTOMATION offers ultra-compact solutions such as placement of robots above the machine _Production safety: Automation can be used in conjunction with measurement in order to correct parameters online, e.g. to compensate for tool wear DMG AUTOMATIONPortfolio / Standard Products Standardized automation solutions from DMG AUTOMATION Cost-effective and productive. Standardized automation solutions from DMG AUTOMATION include a wide variety of innovative, cost-effective solutions for the turning and milling machines from DMG. Products include automatic pallet changers, production cells with 4x or 8x pallet mag- azines or systems with pallet and tool handling via gantry loaders or robots. All standardized products can be expanded with customer-specific, complementary processes. Technology and design of machine and automation are perfectly adjusted to each other and ensure maximum availability even during demanding non-stop operation, leading to even greater efficiency in your production. WH 2WH 2iWH 10WH 10tWH 25PH 50-20PH 150-8PH 200-20 turning technology CTX alpha / beta 300 / 500 / 800 CTX 310 / 410 MSL 42 / 60 SPRINT 42 linear GMC milling technology DMU 50 / 70 DMU 40 / 60 monoBLOCK DMU 80 monoBLOCK DMC 35 V HSC 55 / 75 / 105linear DMU 50 / 70 eVo linear DMC 55 / 70 H duoBLOCK DMU 60 / 80 P duoBLOCK DMC 60 / 80 U duoBLOCK DMG AUTOMATIONPortfolio / Standard Products04 | 05 |1| Chuck-exchange device (optional)|2| Workpiece extraction from the pallet magazine |34| Integration of customer- specific complementary processes such as embossing or measurement 321 Highlights of our standardized automation solutions _High reliability _Production increases due to workpiece loading parallel to production time _Fast and cost-effective retooling _Space-saving arrangement of add-on components _Planning, assembly, manufacturing, installation and service of the entire system from a single supplier _Uniform design of all machine automation components _Access to manual loading of the machine is available at any time _Added value: Complementary processing steps such as cleaning, deburring, measuring, etc. can be integrated via automation _Complete machining: Even on simple machines, workpieces can be completely machined after reclamping with the robot 4 DMG AUTOMATIONWH 2 and WH 2i WH 2 and WH 2i 6-axis industry robot and pallet changer for workpieces up to 4.4 lbs. WH 2: The 6-axis robot is integrated into the base of the device housing. The safety housing encloses the entire automation solution, including the integrated pallet- exchange system. The robot continually extracts workpieces from the 2x pallet- exchange system via a workpiece-independent gripper system. WH 2i: Automation solution for lathes in the MSL Series. The 6-axis robot with a workpiece-independent gripper system is integrated into the machine. The base with safety housing and integrated pallet-exchange system is docked to the machine. The robot processes the jobs issued by the pallet changer from the machine via a pneumatically-driven loading door. WH 2 with the SPRINT 42 linear: The WH 2 is the ideal automation solution for all machines in the SPRINT and GMX Series. DMG AUTOMATIONWH 2 and WH 2i06 | 07 12 |12| Automation with WH 2: A workpiece-independent gripper system extracts the workpieces from the pallet- exchange system and transports them into the work area WH 2 Specifications _6-axis industrial robot: Max. load 11 lbs., work area max. 27.7 in., repeat accuracy 0.0008 in. _Robot control: Connection to all common Feldbus systems possible and integrated into the equipment _2x pallet-exchange system: 2 x 13.8 in. x 17.7 in. to 2 x 15.7 in. x 23.6 in., height max. 3.5 in., load per pallet 44.1 lbs., sturdy telescoping guideways, motor: pneumatic, controlled by sensors _Equipment housing: 4-color signal lamp, access door controlled by safety switches, cell dimensions (L / W / H): 45.3/ 49.2/ 78.7 in., connection to the production machine: Ready to plug in WH 2i Specifications _6-axis industrial robot: Max. load 11 lbs., work area max. 27.7 in., repeat accuracy 0.0008 in. _Robot control: Connection to all common Feldbus systems possible and integrated into the equipment _2x pallet-exchange system: 2 x 13.8 in. x 17.7 in., height max. 3.5 in., load per pallet 44.1 lbs., sturdy telescoping guideways, motor: pneumatic, controlled by sensors _Equipment housing: 4-color signal lamp, access door controlled by safety switches, cell dimensions (L / W / H): 45.3 / 49.2 / 78.7 in., connection to the production machine: Ready to plug in DMG AUTOMATIONWH 10 and WH 25 WH 10 and WH 25 6-axis industry robot and pallet changer for workpieces up to 55.1 lbs. Both the WH 10 and the WH 25 include a 6-axis robot in the base with a safety housing surrounding the entire unit, as well as the pallet-exchange system integrated into the unit housing. The robot continually extracts workpieces from the 2x pallet-exchange system via a workpiece-specific gripper system. The maximum workpiece weight is 22 lbs. (WH 10) or 55.1 lbs. (WH 25). The automatic blow-out device at the robot hand cleans the clamping equipment on the machine. The provision of measurement workpieces for quality control or the discharge of out-of-spec workpieces via a slide is also handled by the robot. WH 10 with DMC 835 V: The WH 10 can be utilized with numerous milling machines in the DMG product range. DMG AUTOMATIONWH 10 and WH 2508 | 09 WH 25 Specifications _6-axis industrial robot: Max. load 132.3 lbs., max. work area 80 in., repeat accuracy 0.008 in. _Robot control: PC technology and ESC (Electronic Safety Circuit), connection to all common Feldbus systems _2x pallet changer: 2 x 47.7 in. x 23.6 in., max. height 5.9 in., load per pallet 661.4 lbs., sturdy THK steel guideway, motor: pneumatic, controlled by sensors _Equipment housing: 4-color signal lamp, access door controlled by safety switches, cell dimensions (L/W/H): 86.6 / 70.9 / 96.5 in., connection to the production machine: Ready to plug in WH 10 Specifications _6-axis industrial robot: Max. load 35.3 lbs., work area max. 63.4 in., repeat accuracy 0.004 in., setup dimensions 76 x 55.1 in. _Robot control: PC technology and ESC (electronic safety circuit), connection to all common Feldbus systems _2x pallet-exchange system: 2 x 2 pallets with 23.6 x 15.7 in. each, max. height 3.9 in., load per pallet 88.2 lbs., sturdy telescoping guide- ways, motor: pneumatic, controlled by sensors _Equipment housing: 4-color signal lamp, access door controlled and locked by safety switches, cell dimensions (L / W / H): 66.9 /55.1 /85.4 in., connection to the production machine: Ready to plug in |1| Automation with WH 10: Extraction of the workpieces from the pallet magazine |23| Workpiece-exchange with the workpiece-specific gripper system 1 2 3 DMG AUTOMATIONWH 10t and PH 150-8 WH 10t 6-axis industrial robot and rotary magazine for workpieces up to 22 lbs. Automation solution for the CTX Series Turning Machines with an integrated rotary magazine. The 6-axis robot is mounted on a sturdy base above the turning machine and within the safety housing. Machine accessibility is optimally-ensured through the arrangement of the robot above the work area. WH 10t Specifications _6-axis industrial robot: Max. load 35.3 lbs., working radius 70.9 in., repeat accuracy 0.004 in. _Robot control: PC technology and ESC (Electronic Safety Circuit), connection to all common Feldbus systems _Workpiece rotary magazine: 36 workpiece pockets, max. workpiece dimensions 2.6 x 15.7 in. (length), completely integrated _Gripper system: Single gripper system, maximum workpiece weight of 17.6 lbs., clamping jaws match workpiece geometry _Equipment housing: Access door controlled and locked via safety switch, cell dimensions without control (L / W / H): 260.6 / 89.4 / 100.8 in., connection to the production machine: Ready to plug in DMG AUTOMATIONWH 10t and PH 150-810 | 11 The pallet handling system with a pallet-specific gripper is integrated into the base of the cabin. The safety cabin encloses the entire system, including the integrated pallet magazine. For manual feed of the workpieces, optimal access is ensured via the large sliding door. Crane loading from the top is available. The freely programmable NC X-axis and the pneumatic Z-axis with a pneumatic gripper, moves the pallet to the machine table with absolute positioning accuracy. Simple operation is available via the SPS control via the operator panel. PH 150-8 Pallet handling with eight pallets and workpiece weights up to 330.7 lbs. PH 150-8 Specifications _Pallet handling system and magazine: Maximum pallet weight 330.7 lbs. (optional 551.2 lbs.), eight pallet storage pockets, max. pallet dimensions 12.6 x 12.6 in., sturdy tubular steel construction, exchange time of the pallets approximately 90 sec. (options see table below) _System control: SPS with an operator panel _Equipment housing: Access door controlled and locked via a safety switch, cell dimensions (L / W / H): 86.6 / 70.9 / 96.5 in., connection to the production machine: Ready to plug in pallet storage pocketsDimensions optional 419.7 x 19.7 in. 615.7 x 15.7 in. 1012.6 x 12.6 in. 128.3 x 8.3 in. 245.5 x 5.5 in. DMG AUTOMATIONPH 50-20 and PH 200-20 PH 50-20 and PH 200-20 Robot-based pallet handling. Both systems work with a 6-axis robot, which is integrated into the base of the cabin. The safety cabin encloses the entire system, including the integrated pallet magazine. The robot with a pallet-specific gripper system processes the jobs from the pallet magazine in the order sent by the job manager. The insertion of the loaded pallets and the input of jobs into the Job Manager is accomplished easily via the touch screen on the pallet set-up station. PH 50-20 with the DMU 40 monoBLOCK: The PH 50-20 pallet magazine accommodates a total of 20 pallets with a maximum pallet weight of 110.2 lbs. DMG AUTOMATIONPH 50-20 and PH 200-2012 | 13 PH 50-20 Specifications _6-axis industrial robot: Maximum load 132.3 lbs., max. work area 80 in., repeat accuracy 0.008 in. _Robot control: PC technology and ESC (Electronic Safety Circuit), connection to all common Feldbus systems _Pallet magazine: 20 pallet storage pockets, maximum pallet dimensions (L / W / H): 12.6/12.6/11.8 in., max. pallet weight 110.2 lbs. and a sturdy tubular steel construction _Pallet setup location: Pallet at the setup location locks into position manually at 90, free 360 rotation, 0 position recall, safety doors made from steel with a viewing glass open / close controlled with a two-way safety switch PH 200-20 Specifications _6-axis industrial robot: Maximum load of 463 lbs., a maximum work area of 122 in. and a repeat accuracy of 0.005 in. _Robot control: PC technology and ESC (Electronic Safety Circuit) and a connection to all common Feldbus systems _Pallet magazine: 20 pallet storage pockets, maximum pallet dimensions (L / W / H): 19.7/19.7/23.6 in., max. pallet weight 440.9 lbs. and a sturdy tubular steel construction _Pallet setup location: Pallet at the set-up location locks into position manually at 90, free 360 rotation, 0 position recall, safety doors made from steel with a viewing glass open / close controlled with a two-way safety switch DMG AUTOMATIONCustom Solutions Pioneering customized solutions from DMG AUTOMATION. Apart from the extensive standard solutions, DMG AUTOMATION also offers various chain-linking solutions of diverse machine brands and types. Here, both new and already existing machines can be interconnected to achieve process optimization. In every instance, customer demands, such as space requirements are optimally factored into the solution. In addition, automation solutions can be customized to include additional options, such as workpiece cleaning, marking, deburring or quality control. All solutions provided by DMG AUTOMATION include the most diverse program strategies, so that the system can be smoothly operated even during maintenance. Chain-linking of every two DMC 80 H duoBLOCKmachines _Extraction of workpieces from the transport cradle with weights up to 55.1 lbs. _Loading of the machines with four workpieces each _Finished workpieces are deburred and cleaned by the robot _Finished workpieces are deposited into the transport cradle Additional options: _Post-processing of workpieces via robot with driven deburring tools _180 rotary disk for the transport cradles for the machining of the workpieces on both sides |12| Two chain-linkings of every two DMC 80 H duoBLOCK machines, with the robots incl. workpiece cleaning and deburring. Workpiece feed and extraction via transport cradles are provided by the customer DMG AUTOMATIONCustom Solutions14 | 15 |12| Chain-linking of a turning machine, milling and a broaching machine via a robot, two workpiece centrifuges and a marking unit in a configuration as a needle embossing unit. Workpiece extraction takes place via a conveyor belt. 1 2 Chain-linking of a turning and broaching machine _Pre-machined workpieces are made available to the robot via a conveyor _L