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毕业设计(英文翻译)   题目 An Automatic MechanotronicsHorizontal Cutter 专业名称                      班级学号                      学生姓名                      指导老师                        An Automatic MechanotronicsHorizontal Cutter 1.Say after 70's in 20 centuries the our country  sun float the method glass technique invention, our country of float method glass, the industry develops quickly.Currently, the our country is the world is the biggest to float the method glass production country, 2006 our country of float method glass, the production line has more than 160s totally, adopting among them our country the  sun float method glass to float method glass technically, the production line has more than 130s totally, floating the method glass total yield already more than 454,000,000, and yield annually all significant increment.But our country the LuoYang float the method glass technique material and other nations to compare automation degree still very low, has been being placed in the half auto half artificial appearance, raise completely our country the 洛  sun float method glass a technique a material level, developing whole lineses allied lock follow produce the technique have already forced in the eyebrow .Currently, our country the  sun float method glass a technique a material to mainly be placed in a single machine dispersion control stage(or part of llied lock control), rush through super nations float method glass a technique a material level, have to raise first our country the automation function of the single machine equipments.Horizontal slice machine conduct and actions to float method glass cold carry to produce one of the on-line important equipmentses, its automation degree and incise accuracy will influence the finished product rate that the glass produces, we introduce a kind of machine electricity integral whole to turn here full-automatic horizontal slice machine   1  The equipments accuracy is in keeping with, the biggest original plank width:the 5000 mms suit glass plate thickness: the 1.519 mms incise a straight line degree accuracy: the 0.5 mms incise diagonal line accuracy:<3 m the plank is long: the 1 mm 36 m plank long:the 1.5 mms incise a straight line degree accuracy: the 0.5 mm the knife press to regulate scope: the 0100 Ns is the biggest to return to knife speed:3000 mms/s   2.Equipments function 2.1 Excellent turn of incise function to operate the touch of pedestal to hold on the spot up(or control box in) can set a few in common use products and 1 kind to discard plank specification, be an usage excellent turn to incise, horizontal slice machine can according to artificial examination(or on-line examination equipments examination) of the blemish position chooses reasonable enactment specification and discards plank specification to carry on incising automatically, incising an information to pass allied the net deliver to transport a way behind.There is excellent a few the following to turn a way generally:the  press grade excellent turn to incise, press different grade to incise, the biggest limit slices to take high-quality glass;The  presses product specification excellent turn to incise, incise the glass of Chengkong University, medium and small different specification according to the heap  circumstance of different quality and heap  area; The  carries on according to the market sale's circumstance excellent turn to incise, can have the initiative and incise the product specification that the market needs with maximum limit 2.2 The flower slices function to set several floricultures to slice a specification comparison, slicing machine with  allied lock completion, produce the glass of different specification in the meantime.So can satisfy a production line to produce the request of various specificationses in the meantime, if adopt mechanization heap  , the heap then canned resolve a heap of the machine problem with not enough  period, can also reduce a heap of  machine amount, economical investment  2.3 Side department follow incise function horizontal slice machine and side department and follow control the system unite a lock, can carry out horizontal slice machine and fall the position variety that the knife order, lifts knife and orders, carry out the biggest scope and slice and cut qualified knothole function thus, increase a production line at falsely often of slicing and cutting rate, special produce at float and move quantity and change very big of time   2.4 The whole lineses follow to incise function horizontal slice machine and the whole line control allied lock can carry out whole lineses' glass to different specification, different quality to follow different destination(fall the plank, heap  etc.), and can record each  the quality of the glass and each glass of the blemish and the position;   2.5 Hint the function has an examination to lack oil and breaks spirit and breaks down hint function.   2.6 Automate function and break bridge to spread the feeling machine allied lock, can lift knife automatically when the glass break plank.   2.7 Periodic can the product which incise certain specification of the periodic ground. 3 Equipments control (1) Adopting the high performance, high sex price compares of the GE 9030 PLCs and high performance are loose to descend numerical type intelligence's exchanges servo drive system, match with to develop specially and pass by long-term test of control software, make the system not only have very high control accuracy, and come to an intelligent and stable perfect combine. (2) All parameters can constitution in touching to hold, include plank long, the plank breadth, start order, fall knife to order, return to speed and add and subtract soon and move to adjust to try speed, diagraph round and diagonal line school quasi- and horizontal bye control parameter and limit protect a constitution etc. parameter. (3) Incise process automatically in, can operate to lift knife and fall knife at any time, make the knife have the glass that can jump to crack open by explosion to take, since the protection knife have, and then avoids appearing long glass of size to take. (4) The forerunner's speed follows function, knife head while promising to fall knife  speed and glass take speed of synchronous.Moreover horizontal slice a machine design and make of choose a material, process and the standard piece buy etc. also want to control strictly.Slice machine with of its kit, horizontal bye break, bye the side transport machine etc. the equipments also needs to make a further improvement and the exaltation. 4 The new century, electromechanical integration of the type widely used to be, people developed a series of products. Addition, we re-introduce some other type of reference do. 4.1 ZHJ-D computer-controlled vertical and horizontal high-precision cutting machine  Use: This applies to all kinds of paper, paper plastic composite categories, such as large-scale color composite category reel packaging materials-cut. Widely used in paper processing sector, the printing and packaging industries. Performance and features: (1), the use of servo motor (or stepper motor) control for long-cut. With electro-optical tracking system that in the cross section of the products can be longitudinal.  (2), transmission system using pneumatic, hydraulic systems, such as photoelectric sensor centralized control, discharge system uses hydraulic lifting device. The machine set light, electricity, liquid, gas, integrated, easy to operate, high precision-cut, mechanical stability, low noise advantages.  (3), the electrical VVVF, automatic counting, alarm Parking, tension figures show that functions.  Technical parameters: Model parameters ZHJ-800D ZHJ-1100D ZHJ-1300D ZHJ-1600D  1400m maximum diameter of raw materials  The largest-cut width of 800 mm 1100mm 1300mm 1600mm  - Cut 20-1200mm length  The accuracy of 0.2mm   Productivity 80 m / min  Complete machine power 5kw 5kw 6kw 8kw  Applicable power 380v/50Hz (-phase 4-wire)  Asked the biggest source of air pressure 5.5 kg/cm2 5m3/min  The device weighs about 1,000 kg of about 2000 kg of about 2500 kg of about 2800 kg  Dimensions (mm) 5500 1550 1200 5500 1850 1200 5500 2100 1250 6000 2400 1250 4.2 ZHJ-C1/C2 high-speed automatic Cutting Machine  Use: This applies to all kinds of paper, paper plastic composite categories, such as large-scale color composite category reel packaging materials-cut. Widely used in paper processing sector, the printing and packaging industries.  Performance and features:  (1), the use of servo motor (or stepper motor) control for long-cut. Amended with electro-optical tracking system.  (2), transmission system using pneumatic, pneumatic systems, such as photoelectric sensor centralized control, discharge system uses air pressure lifting equipment. The machine set light, electricity, liquid, gas, integrated, easy to operate, high precision-cut, mechanical stability, low noise advantages.  (3), the electrical VVVF, automatic counting, alarm Parking, tension figures show that functions.  (4), are heavy-duty cutting tool imports, product uniformity, no edges and corners.  Technical parameters: Machine Model ZHJ-800C1/C2 ZHJ-1100 C1/C2 ZHJ-1300 C1/C2  The largest raw materials 800 1100 mm width 1350 mm  Complete machine power 5.5kw 6kw 7kw  The device weighs about 2,500 kg of 2,800 kg about 3200 kg  Dimensions (mm) 5500 1500 1400 5500 1800 1400 5500 2300 1400  Applicable power 380v/50Hz (-phase 4-wire)  Asked the biggest source of air pressure 5.5 kg/cm2 5m3/min  The largest raw material 14 mm in diameter.   30g of raw materials /   500 g / m 2 (depending on the materials may be)  - Cut of 5 1200mm length  The accuracy of 0.2mm  Fang / Recoiler paper tube diameter 3 "or 6" (or according to customers required)  Crop frequency 120degree/min 4.3 ZHJ-C3 high-speed automatic finishing Cutting Machine   This applies to all kinds of paper, paper plastic composite categories, such as large-scale color composite category reel packaging materials-cut. Widely used in paper processing sector, the printing and packaging industries.  Performance and features:  1, the use of servo motor (or stepper motor) control for long-cut. With electro-optical tracking system that in the cross section of the products can be longitudinal, and finished automatically collate.  2, transmission system using pneumatic, hydraulic systems, such as photoelectric sensor centralized control, discharge system uses hydraulic lifting device. The machine set light, electricity, liquid, gas, integrated, easy to operate, high precision-cut, mechanical stability, low noise advantages.  3, the electrical VVVF, automatic counting, alarm Parking, tension figures show that functions.  Technical parameters: Model ZHJ-1100C3 ZHJ-1400C3 ZHJ-1600C3  Raw materials maximum diameter 1400mm 1400mm 1400mm  The largest-cut width of 1100mm 1400mm 1600mm  - Cut 20-1200mm length 20-1200mm 20-1200mm  The accuracy of 0.2mm 0.2mm 0.2mm  Productivity 80m/min 80m/min 80m/min  Piled material largest high 1200mm 1200mm 1200mm  Complete machine power 8kw 9kw 11kw  Applicable power 380v/50Hz (three-phase) 380v/50Hz (three-phase) 380v/50Hz (three-phase)   Asked the biggest source of air pressure 5.5 kg/cm2 5m3/min largest 5.5 kg/cm2 5m3/min largest 5.5 kg/cm2 5m3/min  The device weighs about 3,200 kg of about 3800 kg of about 4300 kg  Dimensions 6000 1500 1700mm 6000 1800 1700mm 6000 2000 1700mm  机电一体化全自动横切机   1、 述自 20世纪 70年代我国洛阳浮法玻璃技术发明之后 ,我国的浮法玻璃工业迅速发展。目前 ,我国是世界最大浮法玻璃生产国 ,2006 年我国的浮法玻璃生产线共有 160多条 ,其中采用我国洛阳浮法玻璃技术的浮法玻璃生产线共有 130多条 ,浮法玻璃总产量已超过 4.54 亿重量箱 ,而且产量每年都大幅度增加。但我国洛阳浮法玻璃技术装备与其它国家相比自动化程度还很低 ,一直处在半自动半人工状态 ,全面提高我国洛阳浮法玻璃技术装备水平 ,开发全线联锁跟踪生产技术已迫 在眉捷。目前 ,我国洛阳浮法玻璃技术装备主要处于单机分散控制阶段 (或部分联锁控制 ) ,要赶超国际浮法玻璃技术装备水平 ,首先必须提高我国单机设备的自动化功能。横切机作为浮法玻璃冷端生产线上的重要设备之一 ,其自动化程度及切割精度将影响玻璃生产的成品率 ,在此我们介绍一种机电一体化全自动横切机 (见图 1)。  (图一)  1 设备精度适合,最大原板宽度 :5000 mm 适合玻璃板厚度 :1.5 19 mm 切割直线度精度 : 0.5 mm 切割对角线精度 :<3 m 板长 : 1 mm3 6 m 板长 : 1.5 mm切割直线度精度 : 0.5 mm 刀压调节范围 :0 100 N 最大回刀速度 :3000 mm/s  2 设备功能  2.1 优化的切割功能在现场操作台的触摸屏上 (或控制箱中 )可以设定几种常用产品和一种废板规格 ,当使用优化切割时 ,横切机可以根据人工检测 (或在线检测设备检测 )的缺陷位置自动选择合理的设定规格和废板规格进行切割 ,切割信息通过联网传送给后面输送辊道。一般有以下几种优化方式 :按等级优化切割 ,按不同等级切割 ,最大限度切取优质玻璃 ;按产品规格优化切割 ,根据不同质量及堆垛区的堆垛情况切割成大、中、小不同规格的玻璃 ; 按市场销售情况进 行优化切割 ,可优 先及最大限度地切割市场急需的产品规格。  2.2 花切功能设定几种花切规格比例 ,与纵切机联锁完成 ,同时生产不同规格的玻璃。这样可以满足一条生产线同时生产多种规格的要求 ,若采用机械化堆垛 ,则可以解决堆垛机的堆垛周期不够的问题 ,也可以减少堆垛机数量 ,节省投资  2.3 边部跟踪切割功能横切机与边部跟踪控制系统联锁 ,可实现横切机的落刀点、抬刀点的位置变化 ,从而实现最大范围切裁合格板的功能 ,增加生产线在不正常时的切裁率 ,特别生产在飘移量变化很大的时候  2.4 全线跟踪切割功能横切机与全线控制联锁可实现全线对不同规格、不同质量的玻璃跟踪到不同目 的地 (落板、堆垛等 ) ,并可记录每垛玻璃的质量及每片玻璃的缺陷及位置 ; 2.5 提示功能具有检测缺油、断气及故障提示功能。  2.6 自动化功能与断桥传感器联锁 ,可以在玻璃断板时自动抬刀。  2.7 周期性能够周期性地切割一定规格的产品。  3 设备控制  (1)采用高性能、高性价比的  GE 9030 PLC 及高性能松下数字式智能交流伺服驱动系统 ,配合特别研发且经过长期考验的控制软件 ,使系统不仅具有很高的控制精度 ,并达到了灵敏与稳定的完美结合。  (2)所有的参数都可在触摸屏上设置 ,包括板长、板宽、起始点、落刀点、返回速度及加减速、手动调试速度、测量轮及对 角线校准、横掰控制参数及限位保护设置等参数。  (3)自动切割过程中 ,随时可操作抬刀、落刀 ,使刀具可以跳过炸裂的玻璃带 ,既保护刀具 ,又避免出现长尺寸的玻璃带。  (4)先进的速度跟踪功能 ,保证了落刀时刀头速度与玻璃带速度的同步。另外横切机设计、制造的选材、加工及标准件的采购等方面也要严格控制。与其配套的纵切机、横向掰断、掰边输送机等设备也需作进一步的改进和提高。  4.新世纪以来 ,机电一体化的横切机以被广泛应用 ,人们开发出来了一系列的产品 .另外我们再介绍几种其他的横切机做参考 .  4.1 ZHJ-D 型电脑控制高精度纵横切机   用途:本机适用于各种纸类、纸塑复合类、彩印复合类等大型卷筒包装材料的截切。广泛用于纸品加工界、印刷包装行业等。性能及特点:  (1)、本机采用伺服电机(或步进电机)控制定长截切。设有光电跟踪修正系统,在对产品进行横切的同时可进行纵切。  (2)、传动系统采用气动、液压系统、光电传感器等集中控制,放料系统采用液压提升装置。本机集光、电、液、气一体,操作简便,截切精度高,机械稳定,噪音低等优点。  (3)、电机变频调速,自动计数,报警停车,张力数字显示等功能。  技术参数 :  型号参数  ZHJ-800D ZHJ-1100D ZHJ-1300D ZHJ-1600D 原材料最大直径  1400m 最大截切宽度  800  1100mm 1300mm 1600mm 截切长度  20-1200mm 定长精度  0.2mm  生产率  80m/min  整机功率  5kw 5kw 6kw 8kw 适用电源  380v/50Hz(三相四线 ) 气压源要求  最大 5.5kg/cm25m3/min  整机重量  约 1000kg 约 2000kg 约 2500kg 约 2800kg 外型尺寸( mm)  550015501200  55001 8501200  550021001250  600024001250   4.2 ZHJ-C1/C2 型高速自动横切机  用途:本机适用于各种纸类、纸塑复合类

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