项目管理Project A3 Capacity Improvement

NBJVHTLCAPACITYIMPROVEMENTOVERALLLEADLASTUPDATEOVERALLSTATUSOVERALLCOMPLETIONKEYPROJECTOBJECTIVESANDDELIVERABLES1INCREASENBJVHTLCAPACITYTO250KPIECEPERSHIFTSCOPEHTLALLPROCESSCURRENTCONDITIONSTARGETCONDITION1MANAGEMENTTEAMINCLUDINGLEADER/SPVARELACKOFTECHNICALKNOWLEDGE2SHENZHOUOPERATORSARENOTFAMILIARWITHAGPRODUCT/PROCESSBUTWITHSCREENPRINTINGSKILLS3FINISHINGOPERATORSARENOTSKILLED3FINISHINGOPERATORSARESKILLEDANDTHEIROUPUTCANREACHOURTARGET4SHOPFLOORFACILITIESANDLAYOUTNEEDTOBEIMPROVED4SHOPFLOORFACILITIESANDLAYOUTISENHANCEDTOREALIZEASTABLEFLOWINPROUDCTION5SHOPFLOORENVIRONMENTISNOTGOODENOUGHTHEREAREPOWDERSWHICHRESULTINDOTSINPRODUCTS5DOCTSDEFECTISCONTROLLABLESTATUS1ONTARGET,2MINORCONCERNS,3MAJORCONCERNSORMISSMAJORMILESTONES/DELIVERABLES2/62/132/202/273/63/133/203/274/34/104/174/245/15/85/155/225/296/56/126/196/267/3SCHEDULEWK05WK06WK07WK08WK09WK10WK11WK12WK13WK14WK15WK16WK17WK18WK19WK20WK21WK22WK23WK24WK25WK26MAJORMILESTONES1MANPOWERSTABILITYALANLIUALANLIU12SELECTRIGHTPEOPLEFORQCALANLIU13COMMUNICATEWITHORIGINALSHENZHOUOPERATORSINADVANCETOSTABILIZEOPERATORSALANLIU14HIREPEOPLEANDTRAININADVANCEBEFOREJUNEALANLIUMAJORMILESTONES2PROCESSIMPROVEMENTACHIEVEKEYMETRICSTARGETALANLIU21BALANCEWORKLOADFOR扎码，裁切ANDPACKINGSTATIONALANLIU22MOTIONSTANDARDIZATIONANDOPTIMIZATIONFORPACKINGOPERATORSALANLIU23ORDERBATCHINGANDORDERINSTRUCTIONIMPROVEMENTALANLIU24FINISHINGRELAYOUTTOREALIZEPRODUCTIONFLOWALANLIUMAJORMILESTONES3GOVERNANCEALANLIU31SETUPSTANDARDOUTPUTFOREACHPROCESS,TARGETIS250KPCSPERDAYALANLIU32SETUPDAILYREPORTFOREACHPROCESSOUTPUTALANLIU33SETUPA3TOMANAGEIMPROVEMENTACTIONS,SETUPWEEKLYCALLBETWEENPYANDJVALANLIUMAJORMILESTONES4QUALITYALANLIU41CONTROLTHEPOWDERSINTHEWORKSHOPTOREDUCEQUALITYISSUEOFDOTALANLIU42ENHANCETHEQUALITYCHECKINGSAMPLECHECKFOREVERY10SHEETSINPRINTINGALANLIUMAJORMILESTONESALANLIUALANLIUALANLIUALANLIUALANLIUKENNYCAOSTATUS1ONTARGET,3BEHINDSCHEDULE,SIGNIFICANTCONCERNS,BLUECOMPLETETOPDELIVERABLES/TASKSCOMPLETEDLAST30DAYSKEYLEARNINGSANDISSUESSURFACEDISSUESNOTEDBELOWWITHCAUSESANDCOUNTERMEASURESRESPONSIBLECONSULTINFORMCURRENTISSUESANDRISKSCAUSESCOUNTERMEASURESFREQUENCYDAYTIMEFREQUENCYDAYTIMECORETEAMANDATTENDANCEMEETINGSCHEDULEWEEKLYTUE1500153030MINSGEMBASCHEDULETBDSITE/FUNCTIONWEEKLYMEETINGWK6WK7WK8WK9WK10WK11WK12WK13WK14WK15WK16WK17WK18WK19WK20WK21WK22WK23WK24WK25WK26WK27WK28WK29WK30WK31WK32WK33WK34WK35PANYUOPSJACKFENGREQUIREDPANYUOPSBILLYZHUREQUIREDNBJVOPSALANLIUREQUIREDNBJVOPSTIGERREQUIREDPANYUELSKENNYCAOREQUIREDCOLORCODE1GREEN,ATTENDED2RED,ABSENTVTOINDICATEVACATIONORHOLIDAY51IMPROVEOPERATORSKILLFORKEYPOSITIONSLIKEPRINTING,QC,PACKING11WORKWITHHRTOHIREPEOPLEBASEONCURRENTSITUATIONTARGETFOR250K制版4，油墨2，印刷18两班，灯检6，裁切2，扎码2，包装61THEREAREEXPERIENCEDTECHNICALEXPERTSTOSUPPORTMANAGEMENTTEAM2ALLTHEOPERATORSFAMILIARWITHAGPRODUCTSANDPROCESS4000302015JUN400K85250605LONGTERMCAPACITYIMPROVEMENTSTATUSSTATUS2015FEB250KALANLIU2015/2/6IMPRESSON1500KEYMETRICSWEEKLYOUTPUTKEYMETRICSCURRENTLY每人每小时刮数每人每小时灯检数GOALACTUALWK06UNITFOLLOWUPACTIONS每人每小时包装数OWNER52VISUALMANAGEMENTANDOUTPUTDATATRANSPARENCYENHANCEMENT53STUDYCURRENTPROCESSTOINCREASETHEIMPRESSIONPERHOURFROM160TO25055PRODUCTIONMANAGEMENTSYSTEMIMPLEMENTATION54IPQCIMPLEMENTATION2IPQCEACHSHIFTACCOUNTABLE2015APR300K2015MAR250K2015MAY350K每人每小时刀数NAMECAPABILITYOFMAKECOMPLICATEITEMSINFUTUREWHOBYWHENSTABILITYOFORIGINALSHENZHOUOPERATORSBENCHMARK2751201006000PIECESSHEETCUT5000TARGETCURRENTLY16060ACTUALWK06DUECORETEAMALANLIU,JACKFENG,BILLYZHUPROJECTSPONSORDAVIDSHINBJVHTLCAPACITYANALYSIS稿房制版油墨印刷灯检TAKTTIME264264264264264STANDARDTIMEMIN/KPCS40086740047061333H/C222204CYCLETIME200433200235333IDEALH/C242186CURRENTEFFICIENCY60130601702UNITMIN/ORDERMIN/ORDERMIN/ORDERIMPRESSION/HMIN/SHEETTARGETEFFICIENCY6039660250110ITEMSPROCESS000050100150200250300350400450500稿房制版油墨印刷灯检裁切扎码PROCESSCYCLETIMEVSTAKTTIMEPARAMETERSETTINGSAVAILABLETIME11HOURS裁切扎码品检包装DEMANDPERMONTH6000KPIECES264264264TARGETOUTPUTPERDAY250KPIECES4003201543DEFECTRATE20224AVERAGEPIECEPERIMPRESSION15PIECE200160386AVERAGEPIECEPERSHEET150PIECE226AVERAGEPIECEPERORDER15KPIECES10481543AVERAGECUTPER50SHEETS30CUTMIN/CUTMIN/SHEETMIN/KPIECE1048264PROCESSSUGGESTTOADD2EXTRAH/C,ONEFORMATERIALHANDLER,ANOTHERFORIPQC扎码品检包装PROCESSCYCLETIMEVSTAKTTIMECYCLETIMETAKTTIME22220422424218622605101520稿房制版油墨印刷灯检裁切扎码品检包装25IDEALH/CH/C图标尺寸CM说明1该布局为单班3040万产能设计中期计划），建议2台裁切机，4个灯检工位，1个隔纸工位，2个扎码工位，68个包装工位，1个物料员；2建议扎码工位同时负责折纸盒，并将扎好产品直接放入纸盒内传递给包装工位；包装工位安排专职员工负责点数装箱和写标签。为HFE预留操作员物流手动操作工位机器工位总长1560630柱子6060货架24060灯检台10260胶片盒7260包装工位包装工位待规划区域3MX2M包装区物料架待出货区待裁切缓冲区扎码扎码包装区物料架待裁切缓冲区实验室1该布局为单班3040万产能设计中期计划），建议2台裁切机，4个灯检工位，1个隔纸工位，2个扎码工位，68个包装工位，1个物料员；2建议扎码工位同时负责折纸盒，并将扎好产品直接放入纸盒内传递给包装工位；包装工位安排专职员工负责点数装箱和写标签。裁切机330200隔纸台18080包装台24060机器工位胶片盒7260灯检工位灯检工位灯检工位灯检工位裁切机裁切机待裁切缓冲区隔纸工位隔纸工印刷机办公桌办公桌待裁切缓冲区扎码扎码待裁切缓冲区办公桌办公桌待裁切缓冲区办公室待灯检物料架待灯检物料架原料架洗网台印刷机区域办公