世界制动试验标准世界制动试验标准

1世界制动试验标准世界制动试验标准和试验技术和试验技术SAE, ISO 和和J-SAE 介绍介绍永鹏永鹏总经总经克克(中国）中国）Link-China2制动器试验的多样性制动器试验的多样性 对给定的制动部件对给定的制动部件,试验程序取决于试验程序取决于: 制动部件设计、认证和应用的地区制动部件设计、认证和应用的地区 主机厂还是售后市场主机厂还是售后市场 具体的安全、性能、耐久和具体的安全、性能、耐久和 NVH即噪音振动要即噪音振动要求求 同样的部件在其不同的阶段有可能在不同的试验同样的部件在其不同的阶段有可能在不同的试验程序下做检验：程序下做检验：SAE, FMVSS, ISO, ECE, JASO, OE. 产品指标和试验程序可能在试验中存在矛盾产品指标和试验程序可能在试验中存在矛盾3车型分类车型分类 摩托车摩托车 乘用车乘用车 轻卡和轻卡和SUV 商用公路车商用公路车 商用越野车商用越野车 铁路铁路 军用军用4世界各地试验要求世界各地试验要求 政府官方政府官方 : FMVSS/DOT, ECE 行业技术标准行业技术标准 : SAE, ISO, JASO/JIS 专业组织专业组织 : ATPA, HDBMC, TMC 认证机构认证机构 : AMECA, BMC, PRI 汽车制造厂汽车制造厂 : GM, Ford, DCX, Toyota, Honda, Volvo, VW, etc. 制动器厂制动器厂 : Akebono, Bosch, ContiTeves, MANDO, PBR, TRW, etc.5ISO 介绍介绍ISO 15484 摩擦材料、产品划分、摩擦材料、产品划分、保证措施保证措施6Global Update: ISO WG2 Friction Material Characterization全球现状全球现状：ISO第二工作组第二工作组摩擦性能鉴定摩擦性能鉴定 International effort to standardize methodologies and test procedures for friction material characterization and quality control为建立摩擦材料特性验证和质量控制的标为建立摩擦材料特性验证和质量控制的标准方法和测试程序的世界性的合作准方法和测试程序的世界性的合作 The goal is a common practice that can be used by all friction materials suppliers around the world ISO 15484目的是建立全球摩擦材料供应商共同遵循目的是建立全球摩擦材料供应商共同遵循的统一法则的统一法则- ISO 15484 Summarizing structure and status.组织机构和进展组织机构和进展7ISO TC22-WG2 组织机构组织机构Compressibility Friction Check Paint Corrosion Dyno Noise TestThermal Transmission Dyno Friction PC Resonant FrequencySwell Dyno Friction CV Modules of DampingHardness Wear PC/CVDensity/Porosity Drum Brake TestingShear strengthT-Pull TestUnderlayer DistributionM. MuellerT. TanakaA. GalvisT. Hodges.H. Aizawa J. ThompsonD. LeichtT. TanakaC. EvansD. LeichtY. Sasaki M. ORourkeR. BaschY. SasakiH. AbendrothT. Duncan / B. Hannon (CV)B. Emmett (CV)/O. SchmittH. AizawaTopics: Topics: Topics: Topics:WG2Dr. SheridanY. Sasaki H. Abendroth R. Link Japan Europe USSWG1Produkt Definitionand AssuranceSWG2Visual InspectionSWG3Physical/ChemicalCharacterizationSWG4Friction and WearSWG5Salt,Corrosion, AgingSWG6NVHStrategical Advisory Group8ISO 15484ISO WG2工作目标：工作目标： 在产品投产前，对产品各个开发阶段进在产品投产前，对产品各个开发阶段进行确认行确认 在提高产品可靠性的同时，减少测试成在提高产品可靠性的同时，减少测试成本本 确定必须的试验评价标准确定必须的试验评价标准 该标准基于该标准基于ISO/ TS 16949.9ISO 15484 乘用车试验计划乘用车试验计划Test plan for passenger cars ISO 15484Generalvisual inspection ISO AWI 22574 underlayer distribution SAE J 2724 inspection critical dimensions Drawing full dimensional inspection Drawing Physical Propertiesdensity ISO 15484 porosity ISO 15484 pH-index JASO C458-86 compressibility, cold ISO 6310 compressibility, hot ISO 6310 pad swell ISO 6310 thermal transmission ISO 6310 shear strength, cold ISO 6312 shear strength, cold ( after dyno- test) ISO 6312 T-pull-test (bonded insulator) SAE J2694 eigenfrequency SAE J2598 hardness JIS 4421 Paint Corrosioncorrosion effects on painted backing plates & shoes ISO 15484 cross-cut test ISO 2409 salt spray test (procedure SS - 24 hours) ISO 9227 resistance to brake fluid and mineral oil ISO 2812-1 Inertia-dynamometer testsFriction behavior assessment automorive brakes ISO NWI 2560 wear test SAE J2707 Alternative/regional testsGlobal Effectiveness -AK Master SAE 2522 Performance test hydraulic brakes passenger cars JASO C-406 production friction test ECE R 90 Optional Inertia-dynamometer testsSqueal noise matrix test SAE J2521 Physical propertiesDynamic testingNVH testingTYPE OF TESTSSTANDARD/DOCUMENT10ISO 15484 商用车试验计划商用车试验计划Test plan for commercial vehicles ISO 15484Generalvisual inspection ISO AWI 22574 underlayer distribution SAE J 2724 inspection critical dimensions Part drawing full dimensional inspection Part drawing Physical Propertiesdensity ISO 15484 porosity ISO 15484 pH-index JASO C458-86 compressibility, cold ISO 6310 compressibility, hot ISO 6310 pad swell and growth ISO 6310 thermal transmission ISO 6310 shear strength, cold ISO 6312 swell and growth ISO 6310 shear strength, cold (after performance dyno test) ISO 6312 strength JIS DIS 4311 resistance to water, saline solutions, oil and brake fluids ISO 6314 Alternative/regional testshardness JIS 4421 Gogan hardness SAE J379 Swell and growth 2 (oven) SAE J160 Corrosion resistance to water, saline solutions, oil and brake fluids ISO 6314 corrosion effects on painted backing plates & shoes ISO NWI XXXX Inertia-dynamometer testsperformance test 1/ production friction test ISO NWI 2530 wear test 1 ISO