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as/nzs 60745.2.1:2009as/nzs 60745.2.1:2009iec 60745-2-1 ed 2.1, idtaustralian/new zealand standardhand-held motor-operated electric toolssafetypart 2.1: particular requirements for drills and impact drillsthe standard is downloaded from standard sharingas/nzs 60745.2.1:2009this joint australian/new zealand standard was prepared by joint technical committee el-002, safety of household and similar electrical appliances and small power transformers. it was approved on behalf of the council of standards australia on 17 march 2009 and on behalf of the council of standards new zealand on 13 march 2009.this standard was published on 29 may 2009.the following are represented on committee el-002:australian industry groupaustralian retailers associationbusiness new zealandconsumer electronic suppliers association, australiaconsumers federation of australiaelectrical regulatory authorities, australia electrical compliance testing association electrical consultantsengineers australiaassociation of certification bodiesministry of consumer affairs, new zealandnew zealand electric fence energizer manufacturers standards groupkeeping standards up-to-datestandards are living documents which reflect progress in science, technology and systems. to maintain their currency, all standards are periodically reviewed, and new editions are published. between editions, amendments may be issued. standards may also be withdrawn. it is important that readers assure themselves they are using a current standard, which should include any amendments which may have been published since the standard was purchased.detailed information about joint australian/new zealand standards can be found by visiting the standards web shop at .au or standards new zealand web site at www.standards.co.nz and looking up the relevant standard in the on-line catalogue.alternatively, both organizations publish an annual printed catalogue with full details of all current standards. for more frequent listings or notification of revisions, amendments and withdrawals, standards australia and standards new zealand offer a number of update options. for information about these services, users should contact their respective national standards organization.we also welcome suggestions for improvement in our standards, and especially encourage readers to notify us immediately of any apparent inaccuracies or ambiguities. please address your comments to the chief executive of either standards australia or standards new zealand at the address shown on the back cover.this standard was issued in draft form for comment as dr 08985.as/nzs 60745.2.1:2009australian/new zealand standardhand-held motor-operated electric toolssafetypart 2.1: particular requirements for drills and impact drillsoriginated in australia as as c1601959. previous edition as/nzs 3160:1996.jointly revised and redesignated, in part, as as/nzs 60745.2.1:2003. jointly revised and redesignated as as/nzs 60745.2.1:2009.copyright standards australia/standards new zealandall rights are reserved. no part of this work may be reproduced or copied in any form or by any means, electronic or mechanical, including photocopying, without the written permission of the publisher.jointly published by standards australia, gpo box 476, sydney, nsw 2001 and standardsnew zealand, private bag 2439, wellington 6020isbn 0 7337 9102 63the standard is downloaded from standard sharingcontentsforeword.41scope .62normative references .63terms and definitions .64general requirements .65general conditions for the tests .66void .77classification .78marking and instructions .79protection against access to live parts .710 starting .711 input and current .712 heating .713 leakage current .814 moisture resistance .815 electric strength .816 overload protection of transformers and associated circuits .817 endurance .818 abnormal operation .919 mechanical hazards .920 mechanical strength .921 construction . 1022 internal wiring. 1023 components . 1024 supply connection and external flexible cords . 1025 terminals for external conductors . 1026 provision for earthing. 1027 screws and connections . 1028 creepage distances, clearances and distances through insulation . 1129 resistance to heat, fire and tracking . 1130 resistance to rusting . 1131 radiation, toxicity and similar hazards . 11annexes . 16annex k (normative) battery tools and battery packs . 16annex l (normative) battery tools and battery packs provided with mains connectionor non-isolated sources . 17annex zz (informative) variations to iec 60745-2-1 ed 2.1 for application in australiaand new zealand . 19bibliography . 18figure 101 testing apparatus . 13figure 102 reaction torque of single-hand support . 14figure 103 reaction torque of double-hand support . 155the standard is downloaded from standard sharingaustralia/new zealand standardhand-held motor-operated electric tools safety part 2.1: particular requirements for drills and impact drillsforewordthis standard was prepared by the joint standards australia/standards new zealand committee el-002 - safety of household and similar electrical appliances and small power transformers to supersede as/nzs 60745.2.1:2003, hand-held motor-operated electric tools safety part 2.1: particular requirements for drills and impact drills, two years from publication. during this period it is anticipated that regulatory authorities will approve drills and impact drills to either standard.the objective of this standard is to provide manufacturers, designers, regulatory authorities, testing laboratories and similar organizations with safety requirements designed to give the user protection against hazards that might occur during normal operation and abnormal operation of the tool and which may be used as the basis for approval for sale or for connection to the electricity supply mains in australia and new zealand.this standard is an adoption with national modifications and contains the full text of the second edition of iec 60745-2-1, hand-held motor-operated electric tools safety part 2-1: particular requirements for drills and impact drills, including its amendment 1 (2008) and has been varied as indicated to take account of australian and new zealand conditions.this part is to be used in conjunction with as/nzs 60745.1:2009 and its amendments. the parts 2 contain clauses to supplement or modify the corresponding clauses in this part to provide the relevant requirements for each type of tool.note 1 the following print types are used: requirements: in roman type; test specifications: in italic type; notes: in small roman type.the numbering of clauses, subclauses, notes, tables, figures and annexes follows that of iec 60745-2-1 ed 2.1. to allow for the introduction of additional material by the iec, the numbers 101 to 300 have been reserved. to allow for additional material to be introduced by australia and new zealand, the numbers 301 to 400 are used to number further clauses, subclauses, notes, tables and figures in part 1. the numbers 401 to 500 are used to number further clauses, subclauses, notes, tables and figures in this part 2. additional annexes are lettered za, zb and so on.this scheme has been introduced to reduce the likelihood of the iec and australia and newzealand using the same identifier for different purposes.the use of the word void indicates that the iec text is not used in australia or new zealand. the use of this word also avoids the need to renumber, clauses, notes, tables and figure if an earlier clause, note, table or figure is not used.as this standard is reproduced from an international standard, the following applies:(a)its number does not appear on each page of text and its identity is shown on the cover and title page only.(b)in the source text this international standard should read this australian/new zealandstandard.(c)a full point substitutes for a comma when referring to a decimal marker.variations to iec 60745-2-1 ed 2.1 are indicated at the appropriate places throughout this standard. strikethrough (example) identifies iec tables, figures and passages of text which, for the purposes of this australian/new zealand standard are deleted. where australian/new zealand tables, figures or passages of text are added, each is set in its proper place and identified by shading (example). added figures are not themselves shaded, but are identified by a shaded border.variations made to iec 60745-2-1 ed 2.1 form the new zealand variations for the purposes of the iecee scheme for recognition of testing to standards for safety of electrical equipment (the cb scheme). these variations have been incorporated in the body of the standard. they are listed in annex zz for easy reference.the essential safety requirements in as/nzs 3820 that could be applicable to drills and impact drills are covered by this standard.9the standard is downloaded from standard sharingstandards australia/standards new zealandhand-held motor-operated electric tools safety part 2.1: particular requirements for drills and impact drills1scopethis clause of part 1 is applicable, except as follows:addition:this standard applies to drills and impact drills.2normative referencesthis clause of part 1 is applicable.3terms and definitionsthis clause of part 1 is applicable, except as follows:additional definitions:3.101 drilltool specifically designed to bore holes in various materials such as metal, plastics, wood, etc.3.102impact drilldrill specifically designed to bore holes in concrete, stone and other materials. it is similar, in appearance and construction, to a drill, but has a built-in percussion system which gives anaxial percussion movement to rotating output spindle.it may have a device for rendering the percussion system inoperative, so that it may be used as a conventional drill.4general requirementsthis clause of part 1 is applicable.5general conditions for the teststhis clause of part 1 is applicable, except as follows:5.5addition:copyrightfor drills which have both a mechanical means of setting different ranges of speed and an electronic means of setting the speed within a given range, the mechanical device is adjusted to the lowest range possible and the electronic device is adjusted to the highest setting within the given range.6void7classificationthis clause of part 1 is applicable.8marking and instructionsthis clause of part 1 is applicable, except as follows:8.1addition:drills and impact drills shall be marked with the following:rated no-load speed in revolutions per minute.maximum capacity, in millimetres, of the chuck.addition:drill safety warningswear ear protectors when impact drilling. exposure to noise can cause hearing loss.note the above warning applies only to impact drills and may be omitted for drills other than impact drills.use auxiliary handle(s), if supplied with the tool. loss of control can cause personal injury.hold power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring or its own cord. cutting accessory contacting a live wire may make exposed metal parts of the power tool live and could give the operator an electric shock.9protection against access to live partsthis clause of part 1 is applicable.10 startingthis clause of part 1 is applicable.11 input and currentthis clause of part 1 is applicable.12 heatingthis clause of part 1 is applicable, except as follows:the standard is downloaded from standard sharing12.2addition:tools are operated continuously with the impact mechanism, if any, disengaged, while the torque applied to the spindle is 80 % of the torque necessary to attain rated input or rated current.12.3addition:the temperature-rise limit specified for the external enclosure does not apply to the enclosure of the impact mechanism.13 leakage currentthis clause of part 1 is applicable.14 moisture resistancethis clause of part 1 is applicable.15 electric strengththis clause of part 1 is applicable.16 overload protection of transformers and associated circuitsthis clause of part 1 is applicable.17 endurancethis clause of part 1 is applicable, except as follows:17.2replacement for impact drills:impact drills are operated with no load and, if the impact mechanism can be engaged and disengaged at will, the impact mechanism shall remain disengaged, for 12 h at supply voltage equal to 1,1 times rated voltage and then for 12 h at a supply voltage equal to 0,9 times rated voltage. the speed is adjusted to the highest value of the highest range.each cycle of operation comprises an “on” period of 100 s and an “off” period of 20 s, the off periods being included in the specified operating time.during the test, the tool is placed in three different positions, the operating time, at each voltage, being approximately 4 h for each position.during this test, replacement of the carbon brushes is allowed, and the tool is oiled and greased as in normal use.the tool may be switched on and off by means of a switch other than that incorporated in the tool. the impact drill
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