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The causes, prevention and treatment of cracks in concreteAbstract: In the building construction concrete cracks a quality common problem, the causes of cracks in concrete, prior prevention, as well as after the repair process is a more common phenomenon in the process of building production, should be taken seriously enough. The concrete is a brittle material of a gravel aggregate, cement, water and other additional material formed by mixing a non-homogeneous. Concrete construction and deformation constraints and a series of problems, there are a large number of micro-porosity, cavitation and micro-cracks in the concrete hardening molding. The author combines his engineering work experience, summed up the cracks in concrete causes and prevention measures.Keywords: causes of cracks in concrete preventive treatmentIn building construction, concrete cracks is a widespread problem, cracks solution is a more difficult problem. Cracks in concrete reasons are manifold, deformation: such as contraction, expansion, settlement and other causes cracks; external load caused by: improper maintenance of concrete; cracks caused by the external additive problems.Concrete cracks, if not prevention measures to solve, extending its further development will lead to the internal reinforcement corrosive, reducing the carrying capacity of the reinforced concrete structure, impermeability, durability useful life, and even affect peoples lives and property safety . Crack is impossible to completely eliminate the engineering specification expressly provides some structure in which the different conditions, allowing the existence of a certain width and depth of the crack. But in the construction process should be as far as possible to take effective preventive and technical safeguards to effectively control the cracks, as little as possible or minimize crack width, depth, and in particular to avoid in key positions or harmful cracks.1.Causes and types of concrete cracksThe concrete is a brittle material of a gravel aggregate, cement, water and other additional material formed by mixing a non-homogeneous. Hardening molding concrete concrete construction and deformation constraints there are a large number of micro-porosity, cavitation and micro-cracks, precisely because of the existence of these initial defects before the concrete showing some heterogeneity characteristics . Micro-cracks is usually a harmless cracks on concrete load-bearing, seepage and use the function does not cause harm. But in the concrete under load, temperature effects, the micro-cracks will continue to expand and connectivity, and ultimately the formation of visible macro cracks, the cracks is often said that the concrete works.Many cracks in concrete cracks caused by deformation: such as temperature change, shrinkage, expansion, uneven subsidence caused cracks; external load induced cracks; cracks caused by improper conservation of the environment and chemical action, etc. .Common cracks in the concrete are the following: (1) shrinkage cracks; plastic shrinkage cracking; (3) settlement cracks; temperature cracks; chemical reaction caused by cracks.2.Concrete cracks and prevention2.1 Shrinkage cracks and prevention ofShrinkage cracks appear in a week or so after the end of the concrete curing period of time or after concrete pouring. The evaporation of the water in the slurry will produce shrinkage, and the shrinkage is irreversible. Drying shrinkage cracks are mainly caused due to the different degree of evaporation of the moisture inside and outside the concrete result of deformation of the type: concrete affected by the influence of external conditions, excessive surface moisture loss, large deformation, internal humidity changes smaller deformation smaller, the larger the surface shrinkage deformation by concrete internal constraints, have a greater tensile stress cracks. The lower the relative humidity, the greater the shrinkage of cement paste shrinkage cracks are easy to produce. Shrinkage cracks parallel to the surface of the linear or reticular light fine cracks, width of more than 0.05 to 0.2 mm between the flat parts more common in mass concrete, thin flat-slab along the short to distribution. Shrinkage cracks usually affect the impermeability of concrete, causing corrosion of steel affect the durability of concrete, water pressure will produce hydraulic fracturing affecting concrete bearing capacity. The concrete shrinkage main and to the water-cement ratio of the concrete, cement component, the amount of cement used, the nature and amount of aggregate, the amount of admixture.The main preventive measures:(1) Selection of a smaller amount of shrinkage cement, commonly used in low heat cement and fly ash cement, reduce the amount of cement.(2) Concrete shrinkage by water-cement ratio, the greater the water-cement ratio, the greater the shrinkage in the concrete mix design should try to control the selection of a good water-cement ratio, while mixing the water-reducing agent .(3) Strict control than with concrete mixing and construction, concrete water consumption must not be greater than the amount of water given by the mixture ratio design.(4) To strengthen the early curing of concrete and appropriate to extend the concrete curing time. Appropriate to extend the winter construction concrete insulation cover, and brushing curing agent curing.(5) Set the appropriate contraction joints in concrete structures2.2 Plastic shrinkage cracks and preventionThe plastic shrinkage refers to the before condensation, the concrete surface due to rapid dehydration resulting contraction. Plastic shrinkage cracking is generally hot and dry or windy weather, the cracks mostly wide in the middle, both ends of the thin and vary in length, non-coherent state. Short cracks as long as 20 to 30cm the longer cracks of up to 2 to 3 m, width of 1 to 5 mm. Main causes: the concrete before the final setting almost no strength or intensity is very small or just the final setting concrete small strength, high temperature or a larger wind, the concrete surface excessive water loss, resulting in capillary have a greater negative pressure of the concrete volume of a sharp contraction, but this time the strength of the concrete can not resist its own contraction, resulting in cracking. The main factors affecting the plastic shrinkage cracking water-cement ratio, the setting time of the concrete, the ambient temperature, wind speed, relative humidity, and so on.The main preventive measures:(1) Selection of shrinkage values smaller high early strength Portland cement or ordinary Portland cement.(2) Strict control of water-cement ratio, to increase the slump and workability of the concrete, to reduce the amount of cement and water mixed with superplasticizer.(3) Pouring concrete before watering the grass roots and templates evenly soaked.(4) Timely covered by plastic film or wet straw, hemp sheet to maintain final setting of concrete the moist front surface or the surface of the concrete spraying curing agent for conservation.To set the sun and wind facilities .(5) At high temperatures and windy weather, timely conservation.2.3 subsidence cracks and preventionSubsidence cracks caused by structural foundation soil is uneven, soft, or backfill or flooding due to uneven settlement; template stiffness, the template support spacing is too large or the bottom of the support as a result of loose, especially in the template support winter on the frozen ground, permafrost thaw uneven settlement, resulting in the concrete structure cracks. Such cracks are deep into or through the cracks, toward subsidence, generally along the perpendicular to the ground or in the form of an angle of 30 to 45 direction, subsidence cracks tend to have a certain amount of dislocation, crack width is often and is proportional to the amount of the settlement. Crack width was less affected by temperature changes. Ground deformation stability, subsidence cracks basically stabilized.The main preventive measures:(1) on the soft soil, filling foundation should be carried out prior to the construction of the superstructure necessary compaction and reinforcement.(2) to ensure that the template has a sufficient strength and stiffness, and firmly support the foundation uniform force.(3) prevent the process of concreting the foundation is immersed in water.(4) template removal time can not be too early, and pay attention to the order form removal.(5) in the erection of the template on the permafrost to take certain precautions.2.4 Temperature cracks and preventionTemperature cracks occurred in mass concrete surface or larger changes in temperature regions in concrete structures. Concrete pouring, in the hardening process of cement hydration reaction to produce large amounts of heat of hydration (when the amount of cement per cubic meter of concrete will release 17,500 27500kJ heat at 350 to 550 kg/m3, so that the internal temperature of the concrete SITA about 70 C or higher). Cause the internal temperature to rise sharply due to the larger volume of concrete, the accumulation of a large amount of heat of hydration within the concrete and easy to distribute, and rapid cooling of the surface of the concrete, thus forming a larger temperature difference inside and outside, the larger the temperature difference caused by the internal and external different degrees of thermal expansion and contraction of the concrete surface tensile stress (Practice has proved that when the temperature difference between inside and outside of the concrete itself is 25 C to 26 C, will produce roughly about 10MPa concrete tensile stress). When the tensile stress exceeds the ultimate tensile strength of the concrete, the concrete surface cracks, cracks occurred in the concrete construction in the late. Concrete construction when the temperature changes, or concrete attacked by the cold wave will lead to concrete surface temperature sharp decline, and contraction, contraction of the concrete surface bound by internal concrete, will produce large tensile stress. cracks, such cracks are generated in the the shallow concrete surface within the range of usually only.The trend of temperature cracks usually certain rules, often criss-cross a large area of structural cracks; the length of the beam and plate size larger structures, cracks parallel to the short side; deep and penetrating temperature cracks are generally parallel or nearly parallel to the direction of the short side , cracks along the longest edge segments appear more dense middle. Crack width sizes, affected by temperature changes more obvious, summer, winter wide narrow. The high temperature expansion caused by the concrete temperature is usually middle coarse fine at both ends, while the the shrink cracks thickness less obvious changes. The emergence of such cracks can cause corrosion of steel, concrete carbonation, reduce freeze-thaw resistance of concrete, anti-fatigue and impermeability.The main preventive measures:(1) try to use low heat or moderate heat cement, slag cement, fly ash cement.(2) reduce the amount of cement to try to control the amount of cement 450kg/m3.(3) reduce the water-cement ratio, generally water-cement ratio of concrete is controlled below 0.6.(4) improve the aggregate gradation, fly ash or superplasticizer to reduce the amount of cement, lower heat of hydration.(5) improve the concrete mixing process, secondary air traditional cold on the basis of new technology, reduce the temperature of concrete pouring.(6)a certain amount of concrete admixture having less water, plasticizers, retarding admixture role to improve the fluidity of the concrete mixture, water retention, reduce the heat of hydration, delaying the time of occurrence of the thermal peak.(7)hot season puts up visor and other auxiliary measures to control the temperature rise of the concrete pouring, to reduce pouring concrete temperature.(8)mass concrete temperature stress associated with the structure size, the larger the size of the concrete structure, the greater the temperature stress, so reasonable arrangements for the construction process, hierarchical, block pouring, to facilitate cooling, reducing constraints.2.5 chemical reaction caused cracks and preventionAlkali-aggregate reaction cracks and steel corrosion cracks caused by the most common due to the chemical reaction caused by cracks in the reinforced concrete structure. Concrete mixing will produce some of the alkaline ions, these ions produce a chemical reaction with certain reactive aggregate and absorbs water in the surrounding environment and the volume increases, resulting in concrete crisp, expansion cracking. Such cracks usually appear in the concrete structure during use, in the event difficult to remedy, should take effective measures to prevent it in the construction. Concrete pouring poor vibrators or reinforced protective layer is thin, harmful substances into the concrete reinforcing bars from corrosion, the corroded reinforcement volume expansion, leading to concrete Splitting the cracks of this type of longitudinal cracks along the location of reinforcement .The main preventive measures:(1) selection of the alkali reactivity of small sand and gravel aggregate.(2) selection of low-alkali cement and admixtures of low-alkali or alkali.(3) selection of a suitable admixture AAR with.3 crack treatmentCracks in concrete remedial measures mainly the following methods: surface repair method, grouting, caulking closure method, structural reinforcement, concrete replacement method, electrochemical protection and legal bionic self-healing.3.1 Surface repair methodSurface repair method is a simple, common repair method, the action is in the cracks in the surface of the painting grout, epoxy mortar or concrete surface coating paint, anti-corrosion materials such as asphalt, concrete protection at the same time in order to prevent various The Effect of cracking, usually can paste in cracks in the surface of the glass fiber cloth and other measures.3.2 grouting, caulking closure methodThe grouting method is the use of pressure equipment cementing material is pressed into the cracks in the concrete, the cementing material hardened concrete to form a whole, and thus play the purpose of plugging consolidation. Top cementing material grout, epoxy, methacrylate, polyurethane and other chemical materials. The filleting gouges along the cracks in the tank filled, the plastic or rigid sealing material, in order to achieve the purpose of closed cracks. Commonly used plastic materials are PVC, clay, plastic ointment, butyl rubber, etc.; rigid sealing material is a polymer cement mortar.3.3 Structural reinforcement methodWhen the the cracks impact on the performance of concrete structures, to take structural reinforcement concrete structure. Commonly used in the following ways: structural reinforcement to increase the cross-sectional area of the concrete structure, corner in the component outsourcing steel, prestressed Reinforcing paste the steel reinforcement, additional the fulcrum reinforcement and shotcrete reinforcement.3.4 Concrete replacement methodThe concrete substitution method is an effective method for dealing with serious damage to the concrete, this method is deteriorated concrete is removed first, and then replaced into the new concrete or other materials. Top replacement materials: of Ordinary concrete or cement mortar, polymer or polymer modified concrete or mortar.3.5 electrochemical Protection ActCathodic protection, chloride extraction, alkaline recovery method, the use of the electrochemical action of the applied electric field in the medium, to change concrete or reinforced concrete in which the state of the environment, passivated steel, in order to achieve the purpose of anti-corrosion.3.6 biomimetic self-healing legalBionic self-healing legitimate the traditional components of the concrete in some special components such as liquid-core fibers or capsules containing binder, formed within the concrete the intelligent bionic self-healing neural network system, when the concrete cracks secreted part of the liquid core fiber cracks can heal again.Conclusion:Cracks is a common phenomenon in the concrete structure, its appearance will not only reduce the impermeability of the building, affect the use of the building, and would lead to corrosion of steel, concrete carbonation, reduce the durability of the materials, the impact the carrying capacity of the building, so to carefully study the concrete cracks, be treated differently, using a reasonable method for processing to take effective preventive measures to prevent the emergence and development of cracks in the construction, to ensure the safety of buildings and structures and stable work.混凝土裂缝的成因、预防及处理摘要:在建筑工程施工中混凝土裂缝的产生是一项质量通病,因此对混凝土裂缝的成因分析、事先预防,以及产生后的修补处理是建筑生产过程中较为普遍的现象,应引起足够的重视。混凝土是一种由砂石骨料、水泥、水及其他外加材料混合而形成的非均质脆性材料。由于混凝土施工和本身变形、约束等一系列问题,硬化成型的混凝土中存在着众多的微孔隙、气穴和微裂缝等。作者结合自己工程工作经验,总结了混凝土裂缝原因以及预防处理措施。关键词:混凝土 裂缝 成因 预防 处理在建筑工程施工中,混凝土裂缝的产生是一个普遍存在的问题,而裂缝的解决也是一个较为棘手的问题。混凝土裂缝产生的原因是多方面的,有变形引起的:如收缩、膨胀、沉降等原因引起的裂缝;有外部荷载引起的:混凝土养护不当;外添加剂问题等引起的裂缝。混凝土裂缝的产生若不加以预防采取措施解决,它的进一步发展延伸会导致内部钢筋等产生腐蚀,降低钢筋混凝土结构的承载力、抗渗性能、耐久使用年限,甚至会影响人民的生命及财产安全。在工程中完全消除裂缝是不可能的,规范中也有明确规定对有些结构在所处的不同条件下,允许存在一定宽、深度的裂缝。但在施工过程中应尽量采取有效的预防和技术保障措施来有效的控制裂缝的产生,尽量少产生或尽量减少裂缝宽度、深度,尤其要避免出现在关键部位或有害裂缝。1.混凝土裂缝的成因及种类混凝土是一种由砂石骨料、水泥、水及其他外加材料混合而形成的非均质脆性材料。由于混凝土施工和本身变形、约束等一系列问题,硬化成型的混凝土中存在着众多的微孔隙、气穴和微裂缝,正是由于这些初始缺陷的存在才使混凝土呈现出一些非均质的特性。微裂缝通常是一种无害裂缝,对混凝土的承重、防渗及其他一些使用功能不产生危害。但是在混凝土受到荷载、温差等作用之后,微裂缝就会不断地扩展和连通,最终形成我们肉眼可见的宏观裂缝,也就是混凝土工程中常说的裂缝。混凝土裂缝产生的原因很多,有变形引起的裂缝:如温度变化、收缩、膨胀、不均匀沉陷等原因引起的裂缝;有外载作用引起的裂缝;有养护环境不当和化学
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