SDTJXZ-RQ-029进口压力容器产品安全性能监督检验实施细则.docVIP

山东省特种设备检验研究院文件号 SDTJ/XZ-RQ-035页码第 5 页 共 5 页检 验 细 则 SDTJ/XZ版本号第六版修订号0主 题进口压力容器产品安全性能监督检验实施细则 实施日期2008-01-01进口压力容器产品安全性能监督检验实施细则一、 总则Chapter 1 General Provisions1、为保证进口压力容器产品制造质量监督检验质量，制订本细则。1 This outline is formulated in order to ensure effective supervisory inspection of the pressure vessel products imported 2、与进口压力容器产品制造质量监督检验有关各方及人员，均应遵守本细则。2 This outline is applicable to whom relevant to the supervisory inspection for safety performance of the pressure vessel products imported 二、依据Chapter 2 Supervisory Inspection Basis1、中华人民共和国国务院令第373号特种设备安全监察条例；1 Special Equipment Safety Supervision Regulation（Promulgated by Decree No. 373 of the State Council of the Peoples Republic of China）2、中华人民共和国国家质量监督检验检疫总局令第22号锅炉压力容器制造监督管理办法；2 Supervision Administration Regulation for Manufacture Licensing of Boiler and Pressure Vessel.（Promulgated by Decree No. 22 of General Administration of Quality Supervision, Inspection and Quarantine of the Peoples Republic of China）3、压力容器安全技术监察规程；3 Supervision Regulation on the Safety Technology for Pressure Vessel. （Promulgated by Safety Supervision Department of General Administration of Quality Supervision, Inspection and Quarantine of the Peoples Republic of China） 4、锅炉压力容器产品安全性能监督检验规则。4 Supervisory Inspection Rule for Safety Performance of Boiler and Pressure Vessel Products. （Promulgated by Safety Supervision Department of General Administration of Quality Supervision, Inspection and Quarantine of the Peoples Republic of China） 三、监督检验内容Chapter 3 Contents of Supervisory Inspection1、对压力容器制造过程中涉及安全性能的项目进行监督检验；1. Supervisory inspecting the items related to the safety performance of the product during pressure vessel manufacturing.2、对受检企业压力容器制造质量体系运转情况进行监督检查。2. Supervisory examining the implementation of the quality system of the supervised manufacturer.四、监检项目和方法Chapter 4 Items and Methods of Supervisory Inspection1、图样资料1. Drawing and data（1）检查压力容器设计单位的设计资格印章，确认资格有效。(1) Examine the certificate of pressure vessel designer, confirm the effectiveness of its qualification.（2）审查压力容器制造和检验标准的有效性。(2) Review the effectiveness of standards on manufacture and inspection for pressure vessel.（3）审查设计变更（含材料代用）手续。(3) Review the approval formalities for design change (including material substitution).2、材料2. Materials（1）审查材料质量证明书、材料复检报告。(1) Check material certificate and material re-test report.（2）检查材料标记移植。(2) Check the transplantation of material identification. （3）审查主要受压元件材料的选用和材料代用手续。(3) Check the selection and formalities of substitute materials for main pressure parts.（4）根据ASME某些材料的特殊要求，确认焊接、热处理、加工工艺及检验工艺的正确性。(4)Confirm the conformity of welding procedure, heat-treatment, processing procedure and inspection procedure with the special requirements of according some material to ASME code.3、焊接3. Welding（1）审查焊接工艺评定及记录，确认产品施焊所采用的焊接工艺符合相关标准、规范。(1) Check the welding procedure qualification and their records, verify that the welding technology used in product production is in accordance with the relevant standards and codes.（2）确认焊接试板数量及制作方法。(2) Confirm the number and manufacturing method of the welding test plate.（3）审查产品焊接试板性能报告，确认试验结果。(3) Check the property test report of the product welding test plates and confirm the test results.（4）检查焊工钢印。(4) Check identification steel stamps of welders and welding operators.（5）审查焊缝返修的审批手续和返修工艺。(5) Check formalities and procedures for welding repair.（5）审查焊缝返修的审批手续和返修工艺。4、外观和几何尺寸4. Visual and dimensional examination（1）检查焊接接头表面质量。(1) Examine the appearance of welded joints.（2）检查母材表面的机械损伤情况。(2) Check the mechanical damage on the surface of base metal.（3）检查筒体内径与最小内径差，当直立容器壳体长度超过30m时，检查筒体直线度。检查焊缝布置和封头形状偏差，并记录实际尺寸。(3) Check the difference between maximum and minimum diameters of shell. Check the straightness of the cylinder of vertical vessel with height more than 30 meters, Check the arrangement of welds and the deviation of figure in head and record their actual dimensions. 5、无损检测5. Non-destructive examination（1）检查布片（排版）图和探伤报告，核实探伤比例和位置，对局部探伤产品的返修焊缝，应检查扩探情况。对超声波探伤和表面探伤，除审查报告外，监检人员还应不定期到现场对产品进行实地监检。(1) Check x-ray film arrangement map and NDE report. Verify the proportion and position of NDE. For the spot-NDE pressure vessel, check the extension RT for the repaired welds. As for the UT or surface flaw detection, the supervisory inspector should conduct random on-site supervisory inspection in addition checking the report.（2）抽查底片。抽查数量不少于设备探伤比例的30%，且不少于10张（少于10张的全部检查），检查部位应包括T形焊缝可疑部位及返修片。(2) Check the x-ray films. The number of the x-ray films being checked should not be less than 30 percent of the whole and should not less than 10 films (including the x-ray films at T-joint, doubtful area and at the repaired area).6、热处理6. Heat treatment检查确认热处理记录曲线和热处理工艺的一致性。Check and confirm the correspondence between heat treatment curve and actual heat treatment parameter and procedure.7、耐压试验7. Pressure test耐压试验前，应确认需监检的项目均监检合格，受压企业应完成的各项工作均有见证。耐压试验时，监检人员必须亲临现场，检查试验装置、仪表及准备工作，确认试验结果。Before pressure test, confirm that all required items have passed the supervisory inspection and the supervised manufacturer has kept the testimony of the whole-completed work. During pressure test, the supervisory inspector shall check the test equipment, instruments, preparation work for testing and verify the test results on the site.8、安全附件8. Safety appurtenance检查安全附件数量、规格、型号及产品合格证应当符合要求。The number, specifications, types and certificates of compliance of safety appurtenances should meet the requirements.9、气密性试验9. Leak test检查气密性的试验结果，应当符合有关规范、标准及设计图样的要求。Check the leak test result to assure that it meets to the requirements of concerned code, standards, and design drawing.10、出厂技术资料10. Delivery technical data（1）审查出厂技术资料。(1) Check the technical data to be delivered.（2）检查铭牌内容应符合有关规定，在铭牌上打监检钢印。(2) Check the nameplate if the contents on it are in accordance with the relevant requirements, if so, stamp the supervisory inspection steel seal on the products name plate.11、监检资料11. Supervisory inspection data经监检合格的产品，监检人员应当根据压力容器产品安全性能监督检验项目表的要求及时汇总、审核见证资料，并由监检单位出具监检证书。Once the product has passed the supervisory inspection, the supervisory inspector should summarize and verify the testifying paper in time according to the Supervisory Inspection Items for Safety Performance of Pressure Vessel Products and issue the Supervisory Inspection Certificate.五、监检程序Chapter 5 Supervisory Inspection Procedure1、受检企业资质、质量体系、人员资格及生产能力确认，内容包括：1. The certificate, quality management system, personnel qualification and production capability of the supervised manufacturer should be confirmed, which include:（1）、审查受检企业制造许可证，确认其有效性；(1) Examine the certificate of pressure vessel manufacturer; confirm the effectiveness of its qualification.（2）、审查受检企业的质量体系文件（包括质量手册、程序文件、管理制度、各责任人员的任免文件、质量信息反馈资料等）是否符合要求；(2) Review the Documents on quality system (including quality manual, procedures, management rules, documents on appointment and dismiss of responsible persons, and quality information feedback data), Confirm that the Documents on quality system meet the requirements of corresponding codes.（3）、审查从事锅炉压力容器焊接的持证焊工的持证项目、有效期等是否符合要求；(3) Check the qualified items, terms of validity of the qualified welders. The qualified items, terms of validity of the qualified welders engaged in the welding of pressure vessel products should meet the requirements of corresponding codes.（4）、审查从事锅炉压力容器质量检验的人员及从事无损检测人员的持证项目、级别、有效期等是否符合要求；(4) Check the qualified items, qualified level and terms of validity of the list of staff engaged in non-destructive examination and quality inspection. Their qualified items, qualified level and terms of validity should meet the requirements of corresponding codes.（5）、审查压力容器的设计资料，工艺文件，制造、检验控制程序，以及焊接工艺评定一览表等；(5) Review the pressure vessel design data, manufacture procedure documents, manufacture and inspection control procedure, as well as the list of welding procedure qualifications.（6）、查看并确认受检企业的生产能力。(6) Check and verify the production capability of the supervised manufacturer.2、按监检项目表（见附件）的内容实施监检工作。2. Supervisory inspection should be implemented according to the contents of Supervisory Inspection Items(Appendix 1).（1）、压力容器产品监检项目分A类和B类。对A类项目，监检员必须到场进行监检，并在受检企业提供的相应的见证文件（检验报告、记录表、卡等，下同）上签字确认；未经监检确认，不得流转至下一道工序。对B类项目，监检员应到场进行监检，如不能到场监检，可在受检企业自检后，对受检企业提供的相应见证文件进行审查并签字确认。(1) The Supervisory Inspection Items of pressure vessel products are classified into Category A and Category B.For the items of Category A, the supervisory inspector must conduct supervisory inspection on the site and should sign on the related testifying documents provided by the supervised manufacturer (including inspection report, recording forms and cards; similarly hereinafter). If the item has not been verified via supervisory inspection, the product cannot be transferred to the next working process.For the items of Category B, The supervisory inspector must conduct supervisory inspection on the site. If the supervisor inspection is not on the site, he(or she) should check and sign on the related testifying documents provided by the supervised manufacturer to validate the self-inspection of the manufacturer. （2）、受检单位企业发生质量体系运转和产品安全性能违反有关规定的一般问题时，监检员应当向受检企业发出锅炉压力容器产品安全性能监督检验工作联络单；发生违反有关规定的严重问题时，监检单位应当向受检企业签发锅炉压力容器安全性能监督检验意见通知书，并报告国家质检总局安全监察机构。(2) When the supervised manufacturer makes such general mistakes of the implementation of its quality system or the safety performance of its products against the related rules, the inspector should give out the Work Liaison Sheet of Safety Performance Supe