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外文原文Activated Sludge System with High Effluent Quality and Minimal Sludge Production.Mikkel Mandt* and Howard Rundle*Fluidyne Corporation, 2816 West First St., Cedar Falls, Iowa IA 50613 USAABSTRACTThe paper describes the ISAM process of activated sludge treatment. This is a version of the activated sludge process which has been developed in the USA and is capable of producing tertiary quality effluents with minimal sludge production. The system is particularly suited to small works as a package plant. The system is based on a sequencing batch reactor with fixed decanter and jet aeration. By the use of anaerobic and anoxic zones a very stable and efficient system is achieved. Sludge is broken down both aerobically and anaerobically. Case studies from three operating plants are presented.INTRODUCTIONA major problem with activated sludge plant operation is disposal of the waste activated sludge generated in the process. This sludge is low in solids content, (0.5% to 1%), is difficult to thicken, and may become malodorous if not aerated. Options to reduce sludge production usually involve reducing the sludge loading so that solids are burned off by aerobic digestion. This results in a large plant size and incurs high energy costs for aeration. In addition the low F: M ratio may result in a poor-settling sludge, with consequent loss of solids in the effluent. Particular difficulties have occurred with package activated sludge plants, some claims by manufacturers of low desludging frequencies have proved to be over optimistic.(1) In particular these plants have suffered problems of loss of solids during peaks in flow.The following paper describes the ISAMTM process, which has been developed to overcome problems encountered with conventional package activated sludge plants.DESCRIPTION OF THE ISAM PROCESS.The basis of the ISAM process is a single cell sequencing batch reactor. (SBR)In this the sewage is treated batchwise, with aeration being followed by a period of quiescent settlement. Key components of the SBR are shown in figure 1 They are1. The decanter2. The jet aerator3. The SAM tank4. The surge chamber and surge chamber weir5. The anaerobic chamber6. The recycle line1. DecanterThe treated effluent is removed by a novel fixed decanter, with no moving parts in the tank. When the tank is being mixed, the decanter is sealed by an air seal. This prevents mixed liquor entering the decanter. After the settlement period is complete an air relief valve is opened and allows effluent into the decanter. The outlet valve opens and the treated effluent is discharged. The decant is terminated just before the lip of the decanter to prevent any scum being drawn into the effluent. At the end of the decant the outlet valve and air relief valve are closed. This seals the air in the decanter to prevent ingress of mixed liquor2. AerationAeration and mixing are provided by a jet aerator2, but this is installed in a novel way. The jet aerator is an efficient aeration and mixing device .In operation mixed liquor is pumped through a venturi jet. Air is entrained in the jet and is sheared into small bubbles in the jet. The stream of mixed liquor and bubbles is forced into the aeration tank where mixing and aeration take place. This system of aeration is very efficient and the efficiency is not significantly reduced in dirty water conditions. (Alpha factor effects are minimal.) This compares favourably with fine bubble diffusers where oxygen transfer efficiency in sewage may be less than half of that in clean water.In the configuration used in this process the jet motive pump is also used to transfer mixed liquor into the SBR.3. SAM tank.The SAM tank functions as both a balancing tank and an anoxic zone. It is located before the SBR tank and receives the incoming flow. When the level in the SAM tank reaches a preset level the jet aerator motive pump starts and transfers the accumulated feed to the SBR tank via the jet aerator.4. Surge chamber and surge chamber weirThis is located at top water level in the SBR tank, and is connected to the SAM tank via the surge jet. When the SBR tank is full, the contents overflow via the surge chamber and surge jet into the SAM tank. This causes very intense mixing in the SAM tank5. Anaerobic chamber.This is simple tank with inlet and outlet baffles and an overflow leading to the SAM tank. The hydraulic retention period is several hours. A connection for removal of waste sludge is provided at the bottom of the tank.6. Recycle Line.A recycle line is provided to divert some of the flow from the jet motive pump to the anaerobic tank. The proportion of the flow bled off is fixed and is set on start up.OPERATION OF THE ISAM SYSTEM.Crude sewage enters the anaerobic chamber. Solids settle in the chamber and the settled sewage enters the SAM reactor. This is an unaerated chamber, which will contain some activated sludge. The level in the chamber rises and at a pre-set level the combined jet motive and fill pump starts and transfers the mixture from the SAM tank to the aeration tank via the jet aerator. When the aeration tank is filled the mixed liquor overflows the surge weir and returns to the SAM tank via the surge jet. This causes intense mixing in the SAM tank, which then functions as an anoxic zone. The mixed liquor is then subjected to alternating periods of aerobic and anaerobic conditions. After a pre-set period, the pump is stopped and the mixed liquor in the aeration tank is allowed to settle. Settlement takes place in totally quiescent conditions. At the end of the settlement period the supernatant effluent is removed by the decanter. During the settlement and decanting periods the SAM tank acts as a balancing tank. Since it contains activated sludge from the previous cycle, the contents are subjected to denitrification and high floc loadings. When the aerator is operating, a small amount of mixed liquor is diverted at a controlled rate to the inlet of the anaerobic chamber. These solids settle within the anaerobic chamber. In this chamber some decomposition of the solids takes place to give simpler, soluble compounds such as fatty acids. The mixed liquor flow from the recycle line acts as a form of elutriation, flushing solublised material from the anaerobic chamber to be degraded in the aerobic reactor.The net result of the above is as follows.1. The activated sludge is subjected to periods of high floc loading, inhibiting the growth of filamentous organisms and giving a well settling sludge.2. The system is ideal for denitrification, which prevents rising sludge and reduces energy costs by recovery of oxygen.3. The destruction of sludge solids results in a very low sludge yield.4. The presence of readily biodegradable COD in the anaerobic tank effluent and theanaerobic/anoxic periods in the SAM tank favour the growth of organisms responsiblefor biological phosphorus removal.5. Any scum which forms in the aeration tank overflows the surge weir and is mixed in the SAM tank. It is either broken down aerobically in the react phases or is transferred to the anaerobic tank for degradation or removal.6. Settlement takes place in totally quiescent conditions. There is no danger of solids being scoured from the plant during high flow events.In its simplest form the ISAM process consists of a single tank package plant. The only moving part is the jet motive/fill pump, which is a conventional submersible pump mounted on rails. Two pumps are provided on a duty/standby basis.There are over 150 SBR plants throughout the world which employ the fixed decanter and jet aerators. At present there are about 30 plants employing the ISAM technology. Case studies from 3 are given below.CASE STUDY 1 CONO CHRISTIAN SCHOOL, WALKER, IOWA USAThis installation was started up in the winter of 1998. It consists of a single package unit treatment plant measuring 9.75m long by 2.6m wide by 3.2m high. The unit is placed on a concrete slab and covered by a simple timber framed building. In winter the building is heated sufficiently to maintain the temperature just above freezing. Design and operating parameters for the plant are shown in table 1.Table 1 Cono Christian School ISAM plant Design Parameters.ParameterValueUnitsPopulation served200ResidentsAverage Flow19M3/dMaximum flow95M3/dFeed BOD200Mg/lFeed TSS200Mg/lFeed ammonia30MgN/lThe performance parameters for the plant for the first 18 months of operation are shown in table 2Table 2 Cono Christian School ISAM Plant Operating resultsParameterValueUnitsEffluent cBOD3Mg/lEffluent TSS3Mg/lEffluent Ammonia N1MgN/lAll of these values are less than the permit values, which are 25mg/l for BOD, 30mg/l for TSS and 3 mgN/l for ammonia.The only moving parts in the plant are two 6 kW jet aerators, which are operated on a duty/standby basis.The plant was started up in December 1998. The plant operated for 18 months before desludging was necessary. In June 2000, 9.5m3 of sludge were removed from the plant. This had a total solids content of 11.93% and only 29.74% was volatile.This is equivalent to an operating period of about 540 days. The daily sludge production is equivalent to17.6 litres or 2.1kgds/d. The long term average flow to the plant was 22.8 m3/d. Sludge production from a similar, conventional plant would be expected to be10 to 14 kgd.s./d. This would have a volume of between 200l and 1400l depending upon solids content.The most recent information from the plant was received in November 2001. Effluent quality continued to comply with permit values and no further sludge had been removed.CASE STUDY 2 JOHN WOOD SCHOOL MERRILLVILLE, INDIANA USAThis plant was started up in August 1999. This consists of a single package treatment plant, 6.25m long by 2.44m wide and 3.5m high. It is buried in the ground to the top of the unit. There is no other protection from the severe winters, where temperatures can fall as low as - 25C. The plant treats the sewage from a population of between 400 and 500 students and staff who attend during the working day only. (5 days per week, 8 to 10 hours per day). The design average flow is 25 m3/d. On weekdays over 50% of the flow arrives between 11:00 hrs and 14:00 hrs.The consent conditions are shown in table 3 Table 3 John Wood School Permit ConditionsParameterMonthly AverageWeekly AverageCBOD10mg/l15mg/lTSS10mg/l15mg/lAmmonia Summer1.2mgN/l2.9mgN/lAmmonia Winter1.3mgN/l3.1mgN/lThe operating results for the period between the end of August 2000 and May 2001 (33 results) showed that there were no individual samples which exceeded the weekly average limits. The overall average effluent TSS was 7.4 and the ammonia 0.76mg/l. The plant operated with a mixed liquor TSS of between 2051mg/l and 5099 mg/l (average 3293mg/l).During the early months of operation it was noted that there was some “bleed through” of nitrogen into the effluent. This was due to the large proportion of flow entering the plant in the middle of the day. The operational regime was altered using simple time clocks to optimise treatment during the high load periods.During the first year of operation no sludge was removed from the plant.CASE STUDY 3 SEPTAGE PRETREATMENT PLANT, VOLUSIA COUNTY, FLORIDA USAThis is a plant designed to pre treat septic tank waste before discharge to an existing treatment facility. The design parameters are:Table 4, Volusa County, Septage Pre-treatment Plant Design ParametersParameterValueUnitsAverage Flow8M3/dCBOD3200Mg/lTSS700Mg/lRequired Effluent cBOD180Mg/lRequired Effluent TSS220Mg/lIn the first year of operation the plant produced an effluent well within its design capability. The average of the analytical results is shown in table 5.Table 5 Actual Operating Data for Volusia County Septage Pre-treatment Plant.ParameterInfluentEffluentUnitsCBOD38797Mg/lTSS5064.1Mg/lVISUAL AMENITYAll of the plants described are prefabricated and delivered to site complete. They can either be buried in the ground (as at John Wood School) or installed in a suitable small building. In some cases the building is indistinguishable from others on the development.FURTHER DEVELOPMENTSFurther development of the process is underway to apply it to larger installations, both in new build plants and as retrofit to existing installations. This includes developments for reducing sludge production from existing activated sludge plants.CONCLUSIONSThe ISAM process is a novel process employing a modified anaerobic stage providing optimal operating conditions for the activated sludge process. In particular the process is capable of producing an effluent of consistently high quality, with very low sludge production. The equipment is very simple and is easily maintained. This makes it ideal for package plant as it can be prefabricated and can be hidden underground or within suitable buildings.The process is adaptable for a range of sizes and will be applied in new installations as well as being retrofitted to existing plants.REFERENCES1 CIWEM. Handbook of UK Wastewater Practice, Activated Sludge Treatment CIWEM 1997,p1312 Water Pollution Control Federation and American Society of Civil Engineers Manual of Practice FD-13 Aeration WPCF/ASCE 1988, p30中文译文有高的排水质量和最小限度淤泥产生的活性污泥系统.Mikkel Mandt* 和Howard RundleFluidyne Corporation, 2816 West First St., Cedar Falls, Iowa IA 50613 USA摘要报纸描述ISAM活性污泥系统是在美国已经被开发的活性污泥法的一个版本并且能有最小限度的淤泥产生和产生三级排放标准的排水。系统是作为整体系统特别地适合于小型工厂的工作。. 携带着固定的玻璃瓶和喷气通气系统基于一顺序间歇反应器,利用厌氧和缺氧段形成一个很稳定和有效的系统。在三个运行的设备案例研究中发现污泥的厌氧性和好氧性被破坏。介绍在活性污泥处理设备运行中的一个主要的问题是在活性污泥系统工作过程中产生的废活性污泥的处置理。 废活性污泥含有低量的固体,(0.5% 到 1%), 难以浓缩, 而且可能产生恶臬。减少淤泥生产的方法通常包括还原淤泥负荷以便固体被好氧消耗去。. 这导致设备尺寸过大并且为曝气系统招致高耗能及高运行费用. 此外F:M比值过小会引起较差的沉淀淤泥,固体随着排水而流出损失。活性污泥处理设备特别的困难已经发生,乐观的来看,已由低的除污泥频率的制造商的一些主张已经证明(1)在峰值期间在流动特别这些设备已经承受固体的损失的问题。下列论文描述ISAMTM流程,它已经克服与常规的活性污泥处理设备所遇到了的问题。ISAM方法的描述.ISAM方法的基础是一个的顺序间歇反应器单元。 (SBR)在这污水是加工过的一批,与通气不动的解决的一个时期继之以, 随着气流而静止沉降。SBR 的主要成份被显示在图 1 中他们是 :1 玻璃瓶2. 射流曝气装置3. SAM池4. 调节池与调节池堰5. 厌氧池6. 再循环线1. 玻璃瓶处理过的排水被一个新奇固定的玻璃瓶移开,没有在池中移动部分。 当池中液体正在被混合的时候, 玻璃瓶被空气印章封闭. 这阻止混合液进入玻璃瓶. 在沉降期后安全阀被打开并且允许处理水进入玻璃瓶. 排气开关开并且处理过的排水被排除。澄清被阻止在任何浮渣的玻璃瓶的嘴唇正在进入排出水以前。最后的轻轻倒出排气开关和空气安全阀被关上。这密封在阻止混合液的进入的玻璃瓶中的空气2. 曝气曝气并且混合由一射流曝气装置提供,但是用一种新奇的方法安装了。射流曝气装置是一个有效率的曝气及混合装置。通过一次文丘里管曝气运转着的混合液被抽。. 空气在暴气装置中被喷出并且修剪为小泡沫. 混合液和气泡的液流被迫曝气池混合并且曝气发生 曝气的这一个系统非常有效率,并且处于脏水境况效率不意味深长地被减少。. (因素效果是最小的.) 在清洁水在污水的氧的转移效率可以是那的不到一半的杰出的气泡泡沫漫射器这顺利地作比较。 在构造在这个过程使用了喷气动机泵也习惯于进SBR的转移混合液。3. SAM池SAM池具有作为一均衡池和一个缺氧池的功能。在SBR池前它被定位并且收到进来的流动。. 当在SAM池中的水平经由射流曝气装置到达一个被预先设定的水平射流曝气装置动机泵开始而且把被累积的饲养转移到 SBR 池的时候.4. 调节池与调节池堰在SBR池位于最高的水位,并且通过调节池连结到SAM池,当SBR池是完整的时,通过调节池与调节池堰漫出进SAM池并引起很强烈的混合。5. 厌氧池.这是简单的有入口和出口挡板和溢流孔的池子并流向SAM池。水力停留时间为若干个小时。池底接有一排泥管。6. 再循环线.一再循环线被提供从喷气动机泵转向一些流动到厌氧池。离开被放血了的流动的比例被修理并且被开始开动。ISAM系统的运转未经处理的污水进入厌氧池。含泥污水进入SAM反应装置。这是一间快速反应池,它将包含一些活性污泥。在房间的水平升起并且在预设拉平联合的喷气动机并且充满泵开始并且转移混合从SAM池到通过射流曝气装置的曝气池的池子。当曝气池充满时混合液漫出调节池堰并且回到SAM池通过调节池。强烈的这原因混合在SAM池,它然后起一个缺氧段的作用。混合液然后被附属于轮流出现氧气和厌氧性的条件的时期。一个预设时期以后,泵被停止并且在曝气池的混合液被允许沉淀。处于完全不动的境况沉降发生。最后沉降时期的浮在表面污水被玻璃瓶移开。在解决和轻轻倒出的时期期间SAM池充当一均衡池。自从从先前的周期它包含活性污泥,内容被附属于脱氮和高的絮状物装载。曝气装置是什么时候运转,以控制的比率大量的的混合液被转向到厌氧池的入口。在厌氧池以内这些固体沉淀。在这个池子中固体的一些分解发生例如脂肪酸形成更简单,可溶解的混合物。混合液流动从再循环行充当透析的一种形式,来自在氧气的反应堆降落的厌氧池的奔涌的溶胶原料。最终结果的同下。1. 活性污泥被附属于高的絮状物负荷的时期,抑制如丝的有机体的生长并且给一好沉降淤泥.2. 为脱氮系统是理想的,它阻止升起的淤泥并且由氧的恢复减少耗能和费用3. 泥固体的破坏造成一个非常低的泥生产量.4. 在厌氧池出水的乐意地可生物降解的化学需氧量的出席并且厌氧/缺氧段在SAM池宠爱负责的有机体的生长为生物除磷法。5. 在透气箱中形成的任何浮渣漫出调节室堰并且在SAM池身上被混合. 它是也被破坏的好氧状态在反应相运筹学被调到为退化运筹学移动的厌氧池6. 沉降发生在完全静止的情况. 没有在高的流程事件期间从设备被拭磨的固体危险.在它最简单的形式 ISAM方法中有一个单一整体池. 唯一的可移动部份是射流曝气装置/ 填充泵, 是被展开在栏杆上的一个传统的能沉入水中的泵. 二个泵被提供在责任/ 备用基础上.在雇用固定的玻璃瓶和喷气式飞机通风装置的世界各处有超过 150 SBR 设备. 目前大约 30 个工厂正在雇用 ISAM 技术. 情形研究从 3 在下面有个案研究 1 所 CONO 基督徒学校,徒步者, 爱荷华州美国在1998的冬季内这装置开始起来。它由由由3.2m宽的2.6m植物长高计测9.75m的一次单个的包裹单位治疗组成。单位被放置在具体的板层上并且由简单的木材盖住了框架建造。在冬季内大楼足够地被加热坚持说温度上面就冻结。在桌子为植物的设计和运转的参数被显示出。1. 表格1 Cono克里斯琴学校ISAM设备设计参数设计参数数值单位服务人口200居民平均流量19M3/d最大的流量95M3/d进入的BOD200毫克/l进入的TSS200毫克/l进入的氨30MgN/l在表格2为设备运转的第一18月的时间的设备的性能参数被显示表2 Cono克里斯琴学校ISAM设备运转的结果叁数价值单位流出的 cBOD3毫克/l流出的 TSS3毫克/l流出的氨 N1MgN/l所有的这些值是不到许可证值,它是为生物需氧量的25mg/l,为TSS的30mg/l和为氨
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