现场管理_工时定额铆焊车间工作细则

目 录1. 自动焊纵缝及拼接板、钢板切割工时定额2. 不锈钢手工焊纵缝及拼板、低碳钢手工焊纵缝及拼板3. 手工横立焊工时管子对接工时定额4. 产品收尾工时定额5. 筒体制做工时定额6. 法兰制作、短节制作、组法兰7. 补强圈制造与组装工时定额8. 接管强板组装工时定额9. 管板、隔板、盲板下料时间定额10. 列管式固定管板换热器组装时间11. （大小口）锥体成型时间定额12. 膨胀节工时定额13. 过渡节膨胀节制作工时定额14. 整体封头压制单件工时定额15. 接管外径封头工时定额16. 无折边形底盖制造时间定额17. 用钢管弯曲90度弯头工时定额18. 火曲管弯头及U型乙型管工时定额19. 篦子制造和组装工时定额20. 设备内外加强圈工时定额21. 浮阀塔圈制造制造工时定额22. 管箱和封头隔板制造工时定额23. 鞍式支座、管子支承式支腿工时定额24. 球形裙座、其他支承结构工时定额25. 悬挂式支座、支承式支座工时定额26. 角钢支承式支腿、角钢扁钢扶梯工时定额27. 螺旋制造与组对工时定额28. 内外曲角钢圈工时定额29. 夹套人孔接管反边工时定额30. 夹套反边组装工时定额31. 框式搅拌器工时定额32. 试压、做垫、紧固螺栓工时定额我们总羡慕别人的幸福，却常常忽略自己生活中的美好。其实，幸福很平凡也很简单，它就藏在看似琐碎的生活中。幸福的人，并非拿到了世界上最好的东西，而是珍惜了生命中的点点滴滴，用感恩的心态看待生活，用乐观的态度闯过磨难。79 自动焊纵缝及拼板工时定额 定员：2人板厚（）8101214161820222426283032343638404245505660坡口形式焊接层次正/反1/12/12/23/34/46/68/810/10正面焊接工时 时/m气刨工时 时/m反面焊接工时 时/m合计 时/m1.11.41.82.12.52.83.23.53.94.65.3 钢板切割工时定额 工时单位：m/时板厚（）形式581012141618202230324045505570758085100直线13.51210.5965.33.82.72.31.5曲线10.597.56.85.34.532.31.51.1等离子切割不锈钢m/时332.32.31.51.5 不锈钢手工焊纵缝及拼板工时定额 定员：1人板厚（）23456810121416182022242628303234363840坡口形式焊接层次正/反1/12/13/14/15/14/45/56/67/79/912/12正面工时 时/m气刨清根 反面工时 时/m合计 时/m0.71.11.82.53.23.94.25.679.811.2说明 组对工时:（1）焊缝一律按透视要求；（2）焊缝为平焊位置；（3）本工时不包括配合铆工。 低碳钢手工焊纵缝及拼板工时定额 板厚（）23456810121416182022242628303234363840坡口形式焊接层次正/反1/12/13/13/15/13/44/44/55/67/810/11正面工时 时/m气刨清根 反面工时 时/m合计 时/m0.71.11.42.12.83.23.54.24.96.37.7说明 组对工时:（1）焊缝一律按透视要求；（2）焊缝为平焊位置；（3）本工时不包括配合铆工。手工横、立焊工时定额板厚810121416182022242628工时（时/m）2.12.53.54.25.67说明：本表定额按焊缝100%透视合格估工。管子对接工时定额管径壁厚253.5323.5383.5453.5573.5764工时 I/件7248423628.819.2管径壁厚894108413341594.519462198工时 I/件16.8129.67.24.83.6说明：1、本定额标准按每工日件数估工，定员2人；2、如焊接高压管按本标准除2；3、如固定焊按本标准除2，高压管除4。产品收尾工时定额长度30003100500051008000810010000101001200012100工序公称直径铆工电焊气焊铆工电焊气焊合计铆工电焊气焊铆工电焊气焊合计铆工电焊气焊铆工电焊气焊合计铆/焊铆/焊铆/焊300400411611102214331633204450060041161110221433163320447008004116111022143316332044900100042262212221433164420551200622822122214331844225514006228221433163318442255160062210331433164420552466180083310331633184420552466200083312331644184420552666220083312331644184422552666240012441444184420552266287726001244144418442055246628772800144416441844225524663077300016441844205522662677308832001644184420552466267732883400164420442255246628773288说明：1、 本表工时为每台时间；2、 本定额主要为保证外观质量而制定。筒体制作工时定额板厚814161、 本标准成型工时包括滚圆、找圆；2、 需油压机精找圆的每节6小时；3、 焊工工时包括点活，质量按透视要求；4、 气焊配合组装工时按铆工的1/5计算；5、 高压容器环焊缝2层板32小时，3层板60小时，如内筒用高压挡套环缝给32小时；6、 成型工时包括纵缝电焊工时。（）工序直径下料剪切气切刨边成型纵焊滚筒环焊下料气切刨边成型纵焊滚筒环焊40010.5101.522.5342401.55941150010.5101.522.5342501.55941160010.5151.522.5342501.55841270010.5151.52234211.55741380010.5201.52244.53125741490020.5201.53245.531257515100020.53023246312.557516120020.53024266.53702.557616140020.54026267380367618160020.54027287.541.53.577820180031502828851.547782220003150310210952487102422003113102.5101062487102624004113122.5121162.5588102826004114122.5121262.55108123028004114122.5141362.5610914323000511414316146361110153332005115163181563612101634340051151842016.563614101636360051151842017.563614101638筒体制作工时定额板厚101218202224工序直径下料剪切气切刨边成型纵焊组筒环焊下料气切刨边成型纵焊组筒环焊下料气切刨边成型纵焊组筒环焊40011201.5363950011201.53639212101041321.53121041460011301.53639212101041321.53121041470011301.53631121210941321.5312941480011401.53641221210841321.531284149002250236413312.58841421.541184151000221246415312.58851532411851612002212566163138851732611851814002212.56661731.53766193261075201600221.52.57681841.53.5766213261076221800321.52.58681951.54768234281076252000321.53106102061.557682552.58978272200321.5310610256257682752.598782824004224126122762586102962.5987103026004224126122962.5686103162.5987103228004224126143162.5688103363988103430005326146163362.5688123563.510881036320053261671835637108123784101081238340053261882038838128143984101081240360053261882040838128144184121281240筒体制作工时定额板厚262830323436工序直径下料剪切气切刨边成型纵焊组筒环焊下料气切刨边成型纵焊组筒环焊下料气切刨边成型纵焊组筒环焊40050021.54121041660021.54121041621.56121241870021.54121041621.56121241880021.54121041721.5612124193210161642390021.55119418226121242232.51016164251000325119520226111252432.51014165251200326119521328111252442.51014145251400326108522328111052542.5101210526160032610862432810862643121210627180042810862642.51010862863121010629200052.588882852.5108882963121010830220052.598883052.5118883163121010833240062.598810326311881033841410101036260062.598810346311881036841410101039280063988103663.511881039841410101042300063988103863.511881042841410101045320063.510810124084128101245105161012124834008410101012428412810124610516101212513600841010101244841281012481061610121254名称法兰制作短节制作组法兰说明：1、 如为立焊，焊接工时增加50%；2、 法兰与主筒体装配各工时增加1/3；3、 不锈钢材料乘以1.5系数；4、 找料准备时间一次原则上30分钟；5、 气切准备时间一次原则上30分钟。2510工序规格Dg下料气切对接焊接找平下料气切锯料滚找圆焊接刨边组装焊接501020203015601001540303020110160155020103030170240101101020203012503001120301.50.520203023504001.51303020.52302111.52.545050021401212402111.536002.5150121.52502111.53.58002.5160122212111.54100034.524241.53434101200354534234361214003.5545342344614160045.54644244461618004.55.546462.544481820005648662.564482022005748663644822名称法兰制作短节制作组法兰说明：1.如为立焊，焊接工时增加50%；2.法兰与主筒体装配各工时增加1/3；3.不锈钢材料乘以1.5系数；4.Dg240法兰为整体下料；5.下料包括：找料、划线；6.气切包括：切割、清渣7.同板厚10件以上不另加找料工时。263614工序规格Dg下料气切对接焊接找平下料气切锯料滚找圆焊接刨边组装焊接500.52020120601000.530301401101600.5402010111702400.55020201225030021301.5130301335040031.53021240211.523.545050032302.51250211.5246003213221211.524.58003314221211.52510004528441.5443410120056410442543612140066.5410642744614160066.5510642744616180067512662.5845818200087.5512862.5845820220088512863945822名称法兰制作短节制作组法兰说明：1.如为立焊，焊接工时增加50%；2.法兰与主筒体装配各工时增加1/3；3.不锈钢材料乘以1.5系数；4.Dg240法兰为整体下料。384816工序规格Dg下料气切对接焊接找平下料气切锯料滚找圆焊接刨边组装焊接500.5601000.51101600.5401702402.512503002.523022440321243504002.521224503212545050032.51.54345032126600331.54345032127800342634503212810006610642453410120066.510642.54.55461214008712642.55.554614160087148435.554616180087.515863655818200010816863.56.5558202200108.516863.56.555822名称法兰制作短节制作组法兰说明：1.如为立焊，焊接工时增加50%；2.法兰与主筒体装配各工时增加1/3；3.不锈钢材料乘以1.5系数；4.Dg240法兰为整体下料。506018工序规格Dg下料气切对接焊接找平下料气切锯料滚找圆焊接刨边组装焊接5060100110160170240250300350400450500600800100066.5312842.5663412120067316843664614140067418843.5664616160087.54181043.5664618180087.54181063.56658202000108620106466582222001096201064665824补强圈制造与组装时间定额板厚1012141618工序下料割料成型组装气焊焊接合计下料割料成型组装气焊焊接合计下料割料成型组装气焊焊接合计铆/焊铆/焊铆/焊时间单件时间接管公称直径外径内径65160800.5200.5200.52080180950.5200.5200.5201002001200.5200.5200.5201252501370.5200.5200.50.51503001630.5200.50.50.50.51753601980.5300.50.50.5402004002230.5300.5400.5402254402490.53010.54010.55012504802771401111111300550329140111.5118013506203811.56011.5211.51.514006804301.56011.5211.521.54507604842901221221.55008405342901221221.560098098029012.521221.5补强圈制造与组装时间定额板厚202224262830工序下料割料成型组装气焊焊接合计下料割料成型组装气焊焊接合计下料割料成型组装气焊焊接合计铆/焊铆/焊铆/焊时间单件时间接管公称直径外径内径65160800.5200.5200.50.580180950.5300.5300.50.51002001200.5300.5300.50.51252501370.5400.5400.5401503001630.5400.510.5401753601980.5500.510.512004002230.5500.510.512254402490.55010.51140701.525048027721127011701.530055032921121.511801.53506203812.51.512.521801.524006804302.51.51.52.5218022450760484321.5321.51.522500840534321.531301.521303600980980321.531301.521303接管强板组装工时定额板厚810121416工序接管直径划线气割组装焊接装强板焊接划线气割组装焊接装强板焊接划线气割组装焊接装强板焊接4511030201153040115305050100110304020501153012011203013011101601104050201120401.5201.5125402302170220115401401.512040240212540313230280215502402225502.5502.52255041429035022050313225141.542301526450500220141.542301.552523526276007002301525240262.562402738说明本定额按照反面清根透视合格估之。接管强板组装工时定额板厚182022242630工序接管直径划线气割组装焊接装强板焊接划线气割组装焊接装强板焊接划线气割组装焊接装强板焊接4511530111520112030150100120301.5302120302302120302.5303110160125402.5303125403303125404304.5170220125503.5141