试模和验收报告.xls

Distribution list 此报告分发给： yes Launch Coordinator 生产启动协调 Project Engineer 项目工程师 Tooling 模具工程师 part weight (g):产品重量 L1 Sprue Weight 浇口重量 Yes YES: Remarks:评论 legend: *) A: cover; B: documents; D: product E: work system; H: manufacturer; O: improvement; : modification Trial and Acceptance Report 试模和验收报告 Tool No For Injection Molds适用注塑模 Quality look at parts and approve 质量工程师检查产品并批准 inspection 检查项目 setup time (min) 装模时间 remarks 评论 Date complete 完成日期 Part Appearance 产品外观 Provide parts for measuring 提供产品供测量 place 地点date日期Signature签名 sheet 1 QSSW ok NO:quality rating:质量等级 1234 sign. IND due time:到期时间 Mould accepted模具接收 total rating:总的评价 very good很好 good好 poor一般 insufficient不足 8. others其他 gage necessary:是否需要检具 yes no gage for SP available: 有无量产检具 yes no runtime, refund etc.运行时间、报废等 7. problems, breakdowns,问题、停机 6. specification fulfilled标准完成率 5. machine capability, day prod. 机器生产能力，试模时间段 4. kind of production生产种类 3. actual cycle实际的周期 2. actual machine实际的机器 1. serial production / schedule量产/计划 A. Deviations / Judgment 偏差和评判 planned values计划 NameNameNext goodBadDate R4 Decision to Run 决定可以打样 No L2L3L4R1R2R3 Date SOP: 量产时间 L左R右Non critical appearance 无关键表面 Signature: 签名 Project 项目 Previous Part weights 先前的产品重量 Sprue (g) 浇口 Critical Appearance 外观是否关键 YesNo Press verification sheet Available 有注塑机和模具匹配检查表 act: 实际 act: 实际 machine: 注塑机 plan: 计划 cycle(m): 周期 plan: 计划 Qty Required 需要的数量 plan: 计划 color: 颜色 Drying time 干燥时间 I material: 材料 Parts Metalized 产品镀铝 YesNo No supplier: 供应商 customer: 客户 no:dateO Action Required 需要对称 Part-name: 产品名称 cavities 穴数 examination 检查 QP 013 Annex 5HZMMAL1/8 Trial and Acceptance Report 试模和验收报告 Tool No For Injection Molds适用注塑模 6. Connections plan连接图Special connections plan available其他东西的连接图 5. Tool Sequence开模顺序图Mould sequence plan available有无开模顺序图 4. core-pulling plan抽芯图Core sequence plan available有无抽芯顺序图 3. hot runner plan热流道图Hot runner drawings available有无热流道图 2. cooling plan冷却水路图Is the cooling plan available有无冷却水路图 name名字 1. drawings & CD 图纸CDAre the drawing and Drawings on CD available 有无图纸和CD YESNOYESNO Review Date 检查日期 B. Documents 文档 check points检查点comments / areas of concern 评论/关注区域 required 必须 available 具备 due date 预计完成日期 Completed 完成日期 Total impression complete mould 模具整体的印象 very goodgoodpoorinsufficient Global function of mould 模具整体的功能 very goodgoodpoorinsufficient Instruction not carry out points 没有执行的项 0up to 10%up to 20%more than 20% Total impression part profile 产品整体的印象 very goodgoodpoorinsufficient Specification non conformity points 不符合标准的数目 up to 4 points (insignificant points) up to 4 pointsup to 6 pointsmore than 8 points Instruction objected points 被否决的项 0up to 10%up to 20%more than 20% Fulfillment - rate达标率very goodgoodpoorinsufficient Specification insignificant points 标准没达标的数目 up to 2 points (insignificant points) up to 4 pointsup to 6 pointsmore than 6 points A1. Quality of Mould模具质量 Total - quality rate总的质量评级very goodgoodpoorinsufficient QP 013 Annex 5HZMMAL2/8 Trial and Acceptance Report 试模和验收报告 Tool No For Injection Molds适用注塑模 YesOK Tool dimensions plate模具尺寸铭牌 YesOK Stand off legs模具支撑脚Are stand off legs present if required when mold is in 2 halfs模具打开立放时，模具有无支撑脚 Mounting (holes, quick lock, mounting hardware, magnetic plate)装模上注塑机 （孔、快速上模、码仔、电磁锁模） Are direct bolt holes present if required or is there sufficient clamping ledge 根据需要加开码模孔或码模槽 Relief inject unit注射元件的间隙Does the nozzle entrance point have enough clearance机器喷嘴外圆和模具是否有足够的间隙 Mount dimension, nozzle R3/4“ 安装尺寸，喷嘴球径R3/4“ Sprue bush is 3/4 唧嘴球径R3/4“ Center of gravity (both halves) 前后模模具中心 Does mold hang correctly吊模是否平衡 Centering, interchange rings 中心定位圈 Is center ring needed confirm with press verification sheet定位圈是否和机器一致 2. tool handling and mounting 模具吊模和装模 comments / areas of concernNameNODue Lifting/safety straps 吊/锁模板Lifting strap if required and mold safety strap fitted to mold有无吊模块及锁模板是否已安装 Warnings for safety 安全标示Any special warning i.e inserts should run at different temperatures特别的警告，比如镶件应该是别的温度 Mold dimensions模具尺寸 Changeable inserts互换镶件 Markings for changeable insert storage pocket互换镶件安装位置的标示 Tool sequence开模顺序Mold sequence plate if mold uses special operations如果有特殊顺序开模装置，需要做模具顺序铭牌 BZGD Tool No BZGD模号HHMMAL mold number painted on mold 在模具上喷涂HZMMAL模号 Paint finish模具喷漆Mold painted to correct color模具上喷上正确的颜色的漆 Information plate信息铭牌Information, water, manifold plates fitted信息、水路、热流道等铭牌的安装 Part counter计数器Part conter fitted to mold计数器安装 C. Tool模具 check points检查点 1. inscription on tool模具检查comments / areas of concernNameNODue 14. others其他Anything else其他任何东西 13. maintenance plan维护计划Tool maintenance plan available有无模具维护计划 12. work instruction 工作指导Work instructions completed有无工作流程、操作方法指导 11. packaging instructions 包装指南Packing instructions available有无包装说明 10. Auxiliary plan辅助设备图Special equipment needed documentation特殊设备的文件 9. handling profile取件概况Details on robot fixture有无机械手的细节图 8. molding parameters注塑参数Parameters sheet available有无注塑参数表 7. set up plan装模图Tool into machine plan available有无装模到注塑机的图纸 QP 013 Annex 5HZMMAL3/8 Trial and Acceptance Report 试模和验收报告 Tool No For Injection Molds适用注塑模 YesOK YesOK YesOK YesOK YesOK Nipples插头 To correct standard是否符合标准 7. hydraulics油路comments / areas of concernNameNODue Connections连接 Fitting to correct standard安装是否符合标准 Switches and cams开关 Are all switches and cams working correctly所有的开关及卡扣是否工作正常 Compact plugs其他插头 Any other plugs required and connected是否有要求其他插头以及安装是否正确 Cabling线路 Is cabling secure线路是否安全及固定牢靠 Protection plugs保护性插头 Are protection plugs correct i.e. ejector safety保护性插头是否正确，比如顶针微动开关 Connections连接 Are electrical connection to HZMMAL specification电气接头是否符合HZMMAL标准 Plugs接头 Are plugs fitted correctly and correct to specification电气接头的安装是否符合标准 Conformity to cooling plan (inscription)和 水路图的一致性（检查） Check water against cooling plan for match检查一下水路和水路图是否一致 6. electrical equipment电气设备comments / areas of concernNameNODue Piping水管Piping is clamed and not moving around水管要固定，不能自由移动 Hoses软管Any hoses permanently fixed fitted correctly固定好的软管是否正确的安装 Water fittings水路安装To correct standard符合标准 Cooling circuits identification 冷却环路标识 Stamped clearly to know what is in and out and what is which circuit 在模具上刻上IN 和OUT标记，并在水管上做好编号 Changeable parts互换镶件 Easily changeable容易更换 5. water temp system水路系统 comments / areas of concernNameNODue Catches, clamps滑块定位 Working correctly滑块定位零件工作正常 Cams 锁紧块 Stable and working correctly 稳定、工作正常 Guides导向块 Guide operation ok 导向块OK Diagonal ejectors顶块 Operating ok 顶块动作OK 4. moving parts活动零件 comments / areas of concernNameNODue Slides滑块 Slides operating ok 滑块动作OK Limit switch微动开关 If crash position is possible is there a limit switch fitted 如果可能撞模，这里有无微动开关 Thread, additional bolts螺牙、拉杆 Are the threads in the ejector plate correct dimension, is there the correct amount 顶针板 上螺丝孔数量和尺寸是否正确 3. ejector顶出comments / areas of concernNameNODue Ejection type顶出类型 Type of ejection i.e standard 3 plate etc 顶出类型，比如三板模 QP 013 Annex 5HZMMAL4/8 Trial and Acceptance Report 试模和验收报告 Tool No For Injection Molds适用注塑模 YesOK YesOK YesOK YesOK YesOK YesOK Flow limiters限流 Are any flow restrictors present or needed是否需要流动限制装置 Radius圆角半径 Any sharp edges or corners have enough radius利角或者尖角是否有足够的圆角 Produce fill samples打样 Make short shot samples to check for filling problems短射来发现填充问题 Flow assists流动辅助 Are any flow assists needed or present是否需要流动辅助装置 Unfavorable injection points不利的浇口 Injection points causing warp age problems浇口位置引起翘曲问题 13. cavity filling process充模过程comments / areas of concernNameNODue Shrinkage differences收缩率差别 No areas where there could be problems with different shrinkage rates causing excessive warpage 没有可能出现不同收缩率而引起过多的收缩的区域 Conflicts with material flow 和塑胶流道冲突 Heat congestion (corners,Edges) 热 聚集（角落、边缘） Any sharp edges that could be an area of concern有何尖边可能是担心会出现热聚集的地方 Unfavorable tool temp.不利的模温 No big tool temperature differences没有大的模温差别 Hot runner desctiption热流道描述 If possible are the hot runner drops detailed on the mould face for identification 如果可 能的话，热流道的详细说明标明在模具表面 12. warpage翘曲comments / areas of concernNameNODue Wall thickness壁厚 No problems with thin steel wall thicknesses that could create problems after time薄钢存在以后不会有问题 11. hot runner system热流道系统comments / areas of concernNameNODue Structure结构 Structure of mold looks robust模具结构看起来很强壮 Fractures破裂 No fractures present 没有破裂存在 10. form, contour and structure 种 类、轮廓、结构 comments / areas of concernNameNODue Parting lines分型面 Parting lines look good 分型面看起来很好 Parting line relief分型面避空 After parting line is mold area relieved离分型面一段距离之后模具有没有避空 Flash飞边 No areas of mold damaged to create flash模具没有损坏而导致飞边 Clamp pressure锁模力 No problem during mold clamping pressure (do not need excessive force to close) 锁 模力没有问题（不需要过大的力来锁模） 9. tool opening开模comments / areas of concernNameNODue Adapters, Parker适配器、帕克油缸 Special adapters required ok要求的特别的适配器是否合格 8. guide pins and suspension 导柱及装模 comments / areas of concernNameNODue Pipe layout管路布局 Fitted to mold correctly正确地安装到模具 QP 013 Annex 5HZMMAL5/8 Trial and Acceptance Report 试模和验收报告 Tool No For Injection Molds适用注塑模 YesOK YesOK YesOK YesOK Transitions (small to thick) 过渡（薄壁到厚壁） Any filling problems due to thin wall the thick wall filling 有无因为薄壁到厚壁过渡造成的填充问题 Material accumulation (sinkmarks) 塑 料聚集（缩痕） No extra thick sections i.e. bosses to thick and long giving sink marks 没有 过厚的截面，比如，Boss柱太厚且长造成缩痕 Thin walls (fill problems)薄壁（填充问题）Any ribs / walls to thin that gives filling problems有无壁和筋位太薄造成填充问题 Cooling time related相关的冷却时间 No wall to thick to create long cycle times due to long cooling times required没有壁太厚造成太长的冷却时间 3. wall thickness壁厚 comments / areas of concernNameNODue Wall / rib relation壁厚和筋厚度关系 No wall areas that can give an unacceptable sink mark没有引起无法接受的缩痕的区域 Distribution分布 Does it flow evenly 填充是否平衡 Marks气痕 No marks on sprue which could cause scrap issues浇口上的痕迹是否会引起报废问题 2. sprue浇口comments / areas of concernNameNODue Location / position位置 Is the location good for the mold / part浇口位置对产品和模具是否有利 Material identification材料识别 Material identification on part when possible是否要刻材料名称 Date stamp日期章 Is there a date wheel or stamp on the part when possible有无日期章 Index改模索引表 Is there an index on the part when possible在可能的地方加上梳状改模索引表 Customer number / logo客户编号和标识 Customer logo where needed是否需要刻客户标识 Part number产品号 Part number present on part产品上有无产品号 Cavity number穴号 If more than 1 cavity parts must be numbered i.e L1 L2 L3如果超过一穴，需要有穴号如L1、L2、L3 check points检查点 1. product identification产品标识comments / areas of concern NameNODue 15. others concerning mould sketches其 他的关于模具概况的问题 Any other problems also extra space for problems above to be detailed 有无 其他问题，或者把上面有的问题再这里详述 D. Product 产品 Part ejection产品顶出 Does the part eject well i.e not stick nor fall of the mold产品顶出正常不粘模 Sprue ejection流道顶出 Does the sprue eject correctly and stay in position流道顶出正常并保持在正确的位置上（不移位或者掉落） Vents排气 Are the vents sufficient and present有无足够的排气槽 14. ejection顶出comments / areas of concernNameNODue Flow lines流痕 Any flow lines present有无流痕 Weld lines熔接线 Any weld lines present有无熔接线 QP 013 Annex 5HZMMAL6/8 Trial and Acceptance Report 试模和验收报告 Tool No For Injection Molds适用注塑模 YesOK YesOK YesOK Flow lines流痕No flow lines present没有流痕 Polish / texture抛光/皮纹 Is the polish / texture correct抛光和皮纹是否正确 Structure结构 No cracking of the part产品没有裂缝 Raw material原材料 Any problems of warping due to plastic resin being used任何因为用的塑料粒子造成的翘曲 6. surface finish表面抛光comments / areas of concernNameNODue Missing shrink factor没放缩水率 Parts to big due to incorrect shrink factor applied因为错误的缩水率造成产品过大 Large and collapsed surfaces 大且凹陷的面 Any tall walls that can collapse during cooling太高的壁在冷却时凹陷 Differences in wall thickness too big 壁 厚差异太大 And warp age caused by thick wall section没有厚壁造成的翘曲 Heat congestion (corners, edges) 热聚集（角、边） No sharp corners creating high heat没有尖角造成过热 Rib design筋位设计 Ribs not to sharp creating flow lines没有太尖的筋造成流痕 5. warpage翘曲comments / areas of concern NameNODue 4. missing radius edges, corners 没 有圆角的边和角 comments / areas of concernNameNODue Shear - streaking剪切纹 No sharp edges creating shear causing heat marks没有利边造成烧焦痕 QP 013 Annex 5HZMMAL7/8 Trial and Acceptance Report 试模和验收报告 Tool No For Injection Molds适用注塑模 YesOK Processing/Tooling Quality/Product Work flow Signatures of responsible pe