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DFMEA/PFMEA探测度评价准则DFMEA/PFMEA Detection Evaluation Criteria探测度DetectionDFMEA评价准则:被设计控制探测的可能性DFMEA Criteria: Likelihood of Detection by Design ControlPFMEA探测度评价准则PFMEA Detection Evaluation Criteria评价准则Criteria检查类型Inspection Types推荐的探测度分级方法Suggested Range of Detection Methods级别RankingABC几乎不可能Almost Impossible设计控制将不能和/或不可能找出潜在的起因/机理及后续的失效模式:或根本没有设计控制Design Control will not and/or can not detect a potential cause/mechanism and subsequent failure mode: or there is no Design Control.确定绝对无法探测Absolute certainty of non-detection.无法探测或没有检查Control is achieved with indirect or random checks only.10很微小Very Remote设计控制只有很极少的机会能找出潜在起因/机理及后续的失效模式Very remote chance the Design Control will detect a potential cause/mechanism and subsequent failure mode.现行控制方法将不可能探测Controls will probably not detect.仅能以间接的或随机检查来达到控制Control is achieved with indirect or random checks only.9微小Remote设计控制只有极少的机会能找出潜在起因/机理及后续的失效模式Remote chance the Design Control will detect a potential cause/mechanism and subsequent failure mode.现行控制方法只有很小的机会去探测Controls have poor chance of detection.仅能以目视检查来达到控制Control is achieved with double visual inspection only.8很小Very Low设计控制有很少的机会能够找出潜在起因/机理及后续的失效模式Very low chance the Design Control will detect a potential cause/mechanism and subsequent failure mode.现行控制方法只有很小的机会去探测Controls have poor chance of detection.仅能以双重的目视检查来达到控制Control is achieved with double visual inspection only.7小Low设计控制有较少的机会能找出潜在起因/机理及后续的失效模式Low chance the Design Control will detect a potential cause/mechanism and subsequent failure mode.现行控制方法可能可以探测Controls may detect.以图表方法(如SPC)来达到控制Control is achieved with charting methods, such as SPC (Statistical Process Control).6中等Moderate设计控制有中等机会能找出潜在起因/机理及后续的失效模式Moderate chance the Design Control will detect a potential cause/mechanism and subsequent failure mode.现行控制方法可能可以探测Controls may detect.在零件离开工位之后以计量值量具来控制,或在零件离开工位之后执行100%GO/NO GO测定Control is based on variable gauging after parts have left the station, or Go/No Go gauging performed on 100%of the parts after parts have left the station.5中上Moderately High设计控制有中上多的机会能找出潜在起因/机理及后续的失效模式Moderately high chance the Design Control will detect a potential cause/mechanism and subsequent failure mode.现行控制方法有好的机会去探测Controls have a good chance to detect.在后续的作业中来探测错误,或执行作业前准备和首件的测定检查(仅适用发生于作业前准备)Error detection in subsequent operations, or gauging performed on setup and first-piece check (for set-up causes only).4高High设计控制有较多的机会能找出潜在起因/机理及后续的失效模式High chance the Design Control will detect a potential cause/mechanism and subsequent failure mode.现行控制方法有好的机会去探测Controls have a good chance to detect.当场侦错,或以多重的接受准则在后续作业中探测错误,如库存、挑选、设置、验证。不接受缺陷零件Error detection in-station, or error detection in subsequent operations by multiple layers of acceptance: supply, select, install, verify. Cannot accept discrepant part.3很高Very High设计控制有很多的机会能找出潜在起因/机理及后续的失效模式Very high chance the Design Control will detect a potential cause/mechanism and subsequent failure mode.现行控制方法几乎确定可以探测Controls almost certain to detect.当场探测错误(有自动停止功能的自动化量具)。缺陷零件不能通过Error detection in-station (automatic gauging with automatic stop feature). Cannot pass discrepant part.2几乎肯定Very High设计控制几乎肯定能够找出潜在起因/机理及后续的失效模式Design Control will almost certainly detect a potential cause/mechanism and subsequent failure mode.现行控制方法肯定

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