APQPGateReview.ppt

GateReviewCheckSheet理解,GMGlobalAPQP,烟台伊诺裨智企业管理咨询-李成浩,2,GlobalAPQP17Task,Task1:产品定点策略会Task2:技术评Task3:风险评估与定点Task4:供应商项目评审Task5:进度表问题清单Task6:可行性分析与制造承诺-(QSB/2009)Task7:过程流程图Task8:DFMEATask9:设计评审Task10:工装与设备评审Task11:GP-11(GageDevelopmentProcess/2009)Task12:PFMEATask13:ControlPlanTask14:GP-12Task15:PPAPTask16:RunRateTask17:经验教训,The17TasksaretheKeyforSuccess!,GMGlobalAPQP理解,IntegrateSupplierPart,ProductionTool-offdealline,3,参照:GMVehicleDevelopmentStep,Mule(Pre-ProtoMRD),-PilotPh-II,IV(IntegrationVehicle),MCB(MfgConfirmationBuild),MIBuild(MatchingIBuild),PPV(MII)(Product&ProductionValidationBuild),MVBns(MIII)(MfgValidationBuildnonsaleable),MVBs(MIV)(MfgValidationBuildsaleable),S.O.P(StartOfProduction),S.O.S(StartOfSales),-PilotPh-I,MRD:MaterialrequiredData,GMGlobalAPQP理解,GMGlobalAPQP理解,5,Step1:定点前活动,Task1功能性要求SOR评审工程要求评审SOR评审售后和IPTVRFQ确定PSA对象,Task2评审报价文件RiskAssessmentL#1确定PSA计划,Task3RiskAssessment定点,SOR评审提案式样准备初始工程流程构想技术制造可行性评审COST分析(投资规模识别)报价书制定,接收开发邀请书,GMGlobalAPQP理解,6,IVER:IntegrationVehicleEngineeringReleaseCVER:ConceptVehicleEngineeringReleaseSVER:StructureVehicleEngineeringRelease,GlobalAPQP17TaskTask1:产品定点策略会Task2:技术评Task3:风险评估与定点Task4:供应商项目评审(GR)Task5:进度表问题清单Task6:QSBTask7:过程流程图Task8:DFMEATask9:设计评审(D/R)Task10:量具、工装与设备评审Task11:GageDevelopmentProcessTask12:PFMEATask13:ControlPlanTask14:GP-12Task15:PPAPTask16:RunRateTask17:经验教训,产品设计开发及验证,参考,工程设计开发及验证,好的开始是成功的一半，从一开始做好正确的事情,GMGlobalAPQP理解,GateReview:,CFT组织图&职责与权限APQPProjectPlanTimingChartOpenIssueLessonsLearned(过去问题点)KPC/KCCListPFDPFMEA&RPN减少计划ControlPlanCapa分析新投资目录(Gage/Tool/Equipmentlist)BOM&内外制作区分开发目标TimeFeasibilityLetterKick-OffChecklist,GR#1,GR#2,GR#3,PPAPGate,Within30daysofbusinessnominationadvice/contract,TimingChartOpenIssueLessonsLearnedKPC/KCCListUpdatedPFDUpdatedDFMEAUpdatedPFMEA&RPN减少计划UpdatedPilotControlPlanADVP&R-ADVplan进度管理(SQE批准)Tool&Equipment&GagePlan进度管理Gagedesignchecklist(包括Tool&Equipment式样评审)GD&TP3releaseGP-12PlanPrototypeletterPPAPPartnumberlit(GQTS输入),Completed10weekspriorMatching1GA,TimingChartOpenIssueLessonsLearnedKPC/KCCListUpdatedPFDUpdatedDFMEAUpdatedPFMEA&RPN减少计划UpdatedprototypeControlPlanDesignletterADVP&R-ADVplanTool&Equipment&GagePlanTool&Equipment&Gage式样反应要求开发目标达成方案,InitiatedafterCVERandcompleted5weeksafterIVER,TimingChartOpenIssueLessonsLearnedKPC/KCCListUpdatedPFDUpdatedDFMEAUpdatedPFMEA&RPN减少计划UpdatedPilotControlPlanUpdated尺寸成绩书MIP&Tier2GP12audit结果及措施MIP&Tier2理论RR(Capacityw/sheet)Tooling&Equipment进度管理ADVP&R-ADVplan进度管理Gage认可/GRR物流&包装,Completed3weekspriorPPVMRD,TimingChartOpenIssueLessonsLearnedPFDUpdatedPFMEAUpdatedProductionControlPlanUpdatedTierIIRRpassGP-12I-chart&DrillDeepanalysis&actionplanRRproductionrunproductionlaunchplan,RunRate,TimingChartOpenIssueLessonsLearnedKPC/KCCListUpdatedPFDUpdatedDFMEAUpdatedPFMEA&RPN减少计划UpdatedProductionControlPlanCustomerPCPAMIT&Tier2PPAPpackageTooling&EquipmentreadyGP12I-chartRunRatePlan(SQE参观),Completed1weekpriorMVBsMRD,GR#4,RRGate,参考,GateReviewCheckSheet,GR#1,GateReviewCheckSheet,GR#1,事例,1,GateReviewCheckSheet,GR#1,事例,2,GateReviewCheckSheet,GR#1,GateReviewCheckSheet,GR#1,GateReviewCheckSheet,GR#1,GateReviewCheckSheet,GR#1,GateReviewCheckSheet,GR#1,GateReviewCheckSheet,GR#1,GateReviewCheckSheet,GR#1,GateReviewCheckSheet,GR#1,GateReviewCheckSheet,GR#2,GateReviewCheckSheet,GR#2,GateReviewCheckSheet,GR#2,GateReviewCheckSheet,GR#2,GateReviewCheckSheet,GR#2,GateReviewCheckSheet,GR#3,GateReviewCheckSheet,GR#3,GateReviewCheckSheet,GR#3,GateReviewCheckSheet,GR#3,GateReviewCheckSheet,GR#3,GateReviewCheckSheet,GR#3,GateReviewCheckSheet,GR#4,GateReviewCheckSheet,G