福特汽车生产制造概论.ppt

生產製造概論ByRingoD.L.LinFordLioHoMotorCo.,Ltd.,生產製造概論,品質系統新車上市控制計畫環境保護SixSigma物料規劃與運籌福特生產系統/工廠工程&維護顧客滿意,品質系統,TotalQualityExcellenceCompanyPolicyLetterNo.1.BriefHistoryofFLHQualityManagementQualityArrow(QualityisJob#1)QS-9000/ISO14001System/QualityOperatingSystemTGWReduction/VRT/SAQTGR/KanoModel(tobecoveredbyKnightindetail),Define,Measure,Analyze,Improve,ControlDesignfor6-SigmaCommonProblemSolvingLanguage&ToolsHighQuality,HighVelocityImprovementsinBusinessResults,9LeadershipPrinciplesRewardandRecognitionTrainingandFeedbackPartnershipwithUnions,DealersandSuppliers,VehicleQuality(High&LowTime-In-Service)CustomerSatisfactionTGWWarrantyResidualValueSales&ServiceSatisfactionEliminationofWaste,Q1,QualityIsJob#1,QUALITYLEADERSHIPINITIATIVEEngageAllEmployees,6-SIGMADataDrivenDecisionMaking,QUALITYOPERATINGSYSTEMPerformancetoStandards,DriveProcess,DeliverResults,Plan,Do,Check,Act,FordMotorCompanyQOS,Product,Creation,Sales&ServiceCertificationSystem,FPDS,Future,Customers,Current,Customers,Orderto,Delivery,Suppliers,Launch,CurrentModelFPS,3PillarsofFordQualityIsJob#1Strategy,FordLioHoQualityResolutionFlowDiagram,QOS總表-1/3,QOS總表-2/3,QOS總表-3/3,新車上市控制計劃課程內容,製造處“前瞻工程部”新車導入職掌介紹現行車輛生產流程暨製程管制新車上市前生產可行性評估及成本分析(feasibilitystudy&costanalysis)新車上市之製造計劃(ManufacturingLaunchPlan)新車試作階段之流程管制,成功大學EMBA經營管理企業永續經營追求永續利潤由環境保護創造利基,壹、公司簡介貳、企業永續發展、經營策略參、利潤與生態雙贏策略肆、企業公民：整合性產品策略、綠色製造策略製造流程及污染防治成效說明績效說明-執行理念與策略-工廠環境管理現況(綠色生產力)-執行情形-具體成效(環保績優獎項)五、結語,QualitylevelWhatisSixsigma?WhyweneedSixsigma?DevelopmentandDeploymentstrategyHowSixsigmamergesintoourdailybusiness?,Outline,SigmaLevel與合格率的關係,每百萬不良數,合格率,2308,53769.15%366,80793.32%46,21099.38%523399.98%63.499.99966%,SigmaLevel,在1.5s的長期偏移量下,挑戰為什麼大多數的企業在34Sigma?,3sigma,4sigma,5sigma,6sigma,大多數的企業能力,障礙,沉醉過去的成就(不再挑戰)靠檢驗及檢修依賴嘗試錯誤法(經驗)救火式的解決問題(頭痛醫頭)缺乏數據部門間互相的推卸官大學問大,挑戰超越障礙,大多數的企業能力,3sigma,4sigma,5sigma,6sigma,那些動力可以躍越障礙?,深信我們還有進步的機會相信方法論接受挑戰現況導入新的技術,工具及手法領導管理階層的態度改變實事求是的行為表現,障礙,我們的機會,獲利減少,哪一種比較有利?,行政,製造,或運輸的成本,利潤,理論上的成本,利潤,*COPQ,理論上的成本,COPQ,理論上的成本,利潤,COPQ,*COPQ:CostOfPoorQuality(劣質成本),利潤,售價降低,目標,FordProductionSystemandVision,MP&LMission,RoleandResponsibilityModelLine-UpComplexityProductionScheduleandReleaseMP&LExteriorandInternalLogisticsCommonMaterialManagementSystem,IntroductionofFLHMP&L介紹內容,福特生產系統內容大綱,企業競爭與觀念變革福特生產系統之概念精實製造基本觀念FPS系統介紹與展開FPS小組活動FPS小組活動推行績效結語,工廠工程&維護大綱,FTPM定義ECPL動力上鎖簡介FTPM系統介紹TEM(TotalEquipmentManagement)FRA