QM质量管理功能培训课程.doc

Data Used in the ExercisesDataData in Training SystemData in IDES SystemMaterialT-BQ3#20-100FT-BQ4#40-100FT-BQ1#60-100FT-BQ5#100-300T-FQ1#Y-351T-TQ1#300-130t-ht1#N-2100t-ht2#N-2110Work centersT-P00 - T-P20T-PInspection planT-BQ3#20-100FT-TQ1#300-130Equipment1000354010003541Master recipet-tab#t-tab#Certificate profileQINTER_01CharacteristicZEROPOINTDEVIATIONZEROPOINTDEVIATIONFULLSCALEDEVIATIONFULLSCALEDEVIATIONN-100N-100N-200N-200N-300N-3008-1068-106 Unit: BasicsTopic Basics Demonstration of cross-application functions in QM Material analysis and SAPoffice1-1Cross-application functions in QMNote some functions that support QM in the R/3 System:_Where do you find these functions in the menu?_1-2Material analysis and SAPofficeUse the Information System to make a material analysis with respect to the quality scores for the inspection lot. Send this analysis to a group of your choice (LO170-#) using the SAPoffice function and analyze the data in graphic form.Make a note of the menu paths you used._ Unit: QM in the Log. Supply ChainTopic: QM Processes Demonstration of the QM functions in the logistics supply chain Displaying the inspection instruction1-1 QM Functions Note the areas where QM is used in the logistics supply chain:_1-2 Displaying the Inspection Instruction 1-2-1Use material no. T-BQ1# to search for your inspection lot and note the number._1-2-2Print the inspection instruction for your inspection lot and display the lot from the spool.Unit: QM in the Log. Supply ChainTopic: QM in Procurement Posting a goods receipt to inspection stock Inspection lot processing Inventory tracking1-1 Posting a Goods Receipt1-1-1Display the Quality Management view for your material T-BQ4# in plant 1000 (for inspection type 5) and make a note of the settings for the following indicators (x=set)Post to insp. stock:_Insp. with spec.: _Insp. with task list: _Skips allowed: _Q-score procedure:_1-1-2Posting of goods receipt (other)Movement type: 501Plant: 1000Storage location: 0001Quantity: 100 PcsMaterial: T-BQ4#Make a note of the document number._1-1-3Search for your inspection lot using the material document number and display the stock. Where was the material stock posted?_1-2 Usage Decision for the Inspection Lot and Inspection Stock1-2-1Make the decision for your inspection lot A2, using the catalog for the usage decision.1-2-2Display the stocks for the material. Where was the delivery posted?_2-1Purchase Order and Goods Receipt2-1-1Display the Quality Management view for the material T-BQ3# in plant 1000 for inspection type 01, and make a note of the settings for the following indicators (x = set)Post to insp. stock:_Insp. with spec.: _Insp. with task list: _Skips allowed: _Q-score procedure:_2-1-2Create a purchase order with the following data:Vendor: 1000Order type: NBPurch. organization: 1000Purchasing group: 000Plant: 1000Storage location: 0001Delivery date: Current date + 14 daysMaterial: T-BQ3#Order quantity: 100 pcs.Price: $2.20 Make a note of the purchase order number_2-1-3 Post the goods receipt for a purchase orderMaterial: T-BQ3#Movement type: 101Plant: 1000Storage location: 0001Make a note of the document number you created_2-1-4Search for your inspection lot using the document number and display the stock. Where was the material stock posted?_2-2Inspection lot for a Goods Receipt2-2-1Call the results recording function for your inspection lot. Record a defective part for your characteristic.Operation 10Processing mode: 1Data for check for visible defects2-2-2Make the usage decision for your lot with the code “Return to vendor”.3-1 Complaints against a vendor3-1-1Select the notification type for complaints against a vendor and search for the corresponding material document for your material T-BQ3# and for your first lot:Notification type: _Material document: : _Item: 13-1-2Add the following data to the notification:. Priority: 2Enter text for the contents of problem. Use the catalogs defined to do this.Enter yourself as the Coordinator (LO170-#, #=Group number)Save the notification.Unit: QM the Log. Supply ChainTopic: QM in Production Searching for an inspection lot in the worklist Processing inspection points Creating an internal problem notification 1-1Processing the Inspection Lot1-1-1Search for the inspection lot belonging to your work center (T-P#) Make a note of the inspection lot number._1-1-2Record the measured values of at least 2 inspection points for each inspection operation for the individual inspection characteristics.and note the recording types for the characteristics.Oper.Characteristic nameRecordingCall the control chart and the histogram for the characteristics, if this is possible. Copy the proposed inspection point valuation.1-1-3Record an additional defect for your inspection lot at results recording and create a quality notification for this defect.1-1-4Make the usage decision with an appropriate code.To do this, use the catalogs and description of problems stored in the system.Save the usage decision.2-1Routing2-1-1Display the routing and its corresponding inspection operations for your material T-BQ5#.Make a note of the inspection operations and the control keys used in both operations.OperationControl key2-1-2Which attributes does the control key have (which indicators are set? (x = set, or number of attribute)IndicatorSettingSchedulingDetermine CapReq.CostingAutom. goods receiptInsp. characs. expectedReworkPrint confirmationPrint time ticketPrintSched. external oper.External processingConfirmationUnit: QM in Log. Supply ChainTopic:QM in the Process Industry Search for the PI sheet Processing of an inspection lot from within the PI sheet Making the usage decision1-1 PI Sheet1-1 Search for the PI sheet using the destination address (GRP. TAB#) in plant 1100, and make a note of the PI sheet number._-1-2 Edit the PI sheet by choosing the record inspection results function. Choose inspection point identification 100.2-1 Inspection Lot2-1-1 Record the appropriate data for the inspection lot and save your entries.2-1-2 Assign a partial lot, what do you notice about the batch?_3-1 Usage Decision3-1-1Make the usage decision for the lot. Unit: QM in Log. Supply ChainTopic: QM in Sales Order Processing Inspection for delivery at partial lot level Creating a certificate1-1 Delivery1-1-1Create a delivery for the shipping point 1100 for the material T-FQ1#:Delivery type: LOSales organization: 1020Distribution channel: 22Division: 00Ship-to party: 7777Planned GI date: Current date + 14 daysMaterial: T-FQ1#Delivery quantity: 100 KgMake a note of the delivery number_Save the delivery using the “Save and subseq. func.” and add the data Plant:1100Warehouse no.: 011Foreground/backgrnd:BAdopt pick.quantity: 21-1-2Record results for partial lot 1 and make the usage decision for the inspection lot.2-1Customer Complaint2-1-1Record a customer complaint for the delivery number and for your material:Notification type: _Sales org:1020Distribution channel: 22Division: 002-1-2Add the information Priority: 2 to the notificationEnter text for the problem contents. To do this, use the stored catalogs.Enter yourself as the coordinator (LO170-#, #=Group number)Save your notification. Unit: Functions in DetailTopic: Quality Planning Creating a Master Inspection Characteristic Including the Characteristic in the Goods Receipt Inspection Plan1-1Qualitative Master Inspection Characteristic1-1-1Create a qualitative master inspection characteristic MK01-# in plant 1000 for a qualitative inspection of the packaging. The sample size should be fixed and a sampling procedure should be used. A summarized recording of the data should be defined. No characteristic attributes should be set. The characteristic should be inspected.The characteristic is to be referenced later in an inspection plan.1-1-2Make a note of the control indicators.( ) Characteristic attribute( ) Sampling procedure( ) Additive sample( ) SPC characteristic( ) Destructive insp.( ) Summ. recording( ) Required charac.( ) Single result( ) Optional charac.( ) No charac. recording( ) After acceptance( ) Classed recording( ) After rejection( ) Defects recording( ) Scope not fixed( ) No documentation( ) Fixed scope( ) Docu. if rejected( ) Smaller scope( ) Docu. required( ) Larger scope( ) Long-term inspection( ) Scrap share/Q-score( ) RR change docs( ) Test-equi asssignment( ) Print( ) Do not print( ) Do not print at skip2-1Inspection Characteristic in the Inspection Plan2-1-1Add operation 20 with title Packaging inspection for material T-BQ3# in plant 1000 to your GR inspection plan and choose a control key that allows printing. On the operation detail screen, add the recording view 10.2-1-2Reference the inspection characteristic MK01-# in this operation and choose a sampling procedure that specifies an inspection with a fixed sample size of 5. Save your plan.Unit: Functions in DetailTopic: Quality Inspection Creating an Inspection Lot Manually Displaying Data for this Inspection Lot and Recording of Results1-1Creating an Inspection Lot1-1-1Create an inspection lot manually for your material with the following specifications:Material: T-BQ3#Plant: 1000Inspection lot origin: 01Purchasing organization: 1000Insp. lot size: 100 PcsVendor: 1000Make a note of the inspection lot number: _1-1-2Display the inspection plan data for the inspection lot and make a note of the sample size._Record results for your inspection lot using the worklist for results recording.2-1Making the Usage Decision2-1-1Make a usage decision for the inspection lot, that contains the sending of a mail as a follow-up action.2-1-2Which catalog type did you use for the usage decision?_2-1-3Which special feature does the catalog type have?_Unit: Functions in DetailTopic: Quality Control Material Analysis for the Material Displaying the Graphic Results History1-1Material AnalysisCall the material analysis in the QMIS (information system), and make a drill-down analysis for the lots of your material T-BQ3#.Which levels are listed in the standard analysis?_Which key figures are displayed?_1-2GraphicCall the graphic for the key figures in the standard analysis. Which options do you have for further processing?_1-3Results HistoryCall the results history for your material T-BQ5# and display the run-chart as a graphic.Unit: Functions in DetailTopic: Quality Certificates Assigning Certificates Creating Certificates 1-1Assigning CertificatesRelease your certificate profile and assign it to material T-FQ1#:Certificate profile: QINTER_01CTyp: 0003Version: #1-2 Creating CertificatesCreate the certificate with the following data Material: T-FQ1#Batch: FQ1#Recipient: NoneCreate another certificate for the delivery in the sales order processing exercise. Display the certificates in the spool.Unit: Functions in DetailTopic: Quality Notifications Worklist for Notifications Tasks for a Notification1-1Worklist for Notifications1-1-1Call the worklist for outstanding notifications for your material T-BQ3#.1-1-2Select a notification and switch to the edit mode for the notification. Enter a task using the appropriate catalog. Enter yourself (LO170-#) as the person responsible for processing.Save the notification.1-2Worklist for Tasks1-2-1Call the worklist for tasks. Select the entry using the person responsible for processing (LO170-#). 1-2-2Select a task, enter an activity and complete the task.1-2-3Check your activity by using a suitable selection in the worklist for tasks. What do you have to do?_Unit: Functions in DetailTopic: Test Equipm