压接钳保养要求汇总-TE.doc

TE/AMP打端钳保养及维护内容汇总共21份文件ENG_SS_408-7270_C 90188-2.pdf 完成S_411-1019_O 575046-1.pdf 只有操作说明， 没有保养内容ENG_SS_408-9819_D 58495-2.pdf PART 8 没有特殊内容ENG_DS_1583000_D 91529-1.pdf 指向408-8547,408-10414ENG_DS_1583000_D 91522-1.pdf指向408-8547,408-10414ENG_DS_1583002_A1 91503-1.pdf指向408-8547,408-10414ENG_DS_1583000_D 91500-1.pdf指向408-8547,408-10414ENG_DS_1583003_B3 91551-1.pdf指向408-8547,408-10414ENG_DS_1583002_A1 91520-1.pdf指向408-8547,408-10414ENG_DS_1583004_D 91521-1.pdf指向408-8547,408-10414ENG_DS_1583004_D 91542-1.pdf指向408-8547,408-10414ENG_DS_1583000_D 91506-1.pdf指向408-8547,408-10414ENG_DS_1583001_B4 91502-1.pdf指向408-8547,408-10414ENG_DS_1583004_D 91519-1.pdf指向408-8547,408-10414ENG_DS_1583010_A4 91579-1.pdf指向408-8547,408-10414ENG_SS_408-6765_A 169400-0.pdf DIE完成ENG_SS_408-2823_Z_408-2823 59824-1.pdf完成ENG_SS_408-9930_F 354940-1.pdf PART 5 完成ENG_SS_408-9767_R_408-9767 2-231652-0).pdf 完成ENG_SS_408-10414_C_408-10414.pdf完成，与408-8547相同TE 408-8547.pdf完成来自169404压接模块手册日保养Remove all foreign particles with a clean, soft brush or clean, soft, lintfree cloth. If foreign matter cannot be removed easily, or it the proper replacement parts are not available, return the dies to your supervisor， Make certain the dies are protected with a thin coat of any good SAE No. 20 motor oil. DO NOT OIL EXCESSIVELY. When the dies are not in use, store them in a clean, dry area.用干净的软刷或干净，柔软，不起毛的布清洁所有外来物。如果异物不能轻易清洁，或者更换的零部件不到位，向您的主管归还压接模块。请确保该压接模块表面涂布一层好的SAE 20号机油来保护。 不要过分涂布太多油脂。当压接模块不在使用，将它们存储在一个干净，干燥的地方。保养及检验These instructions have been approved by Tyco Electronics Design, Production, and Quality Control Engineers to provide documented maintenance and inspection procedures. Through Tyco Electronics test laboratories and the inspection of production assembly, the procedures described herein have been established to ensure the quality and reliability of the crimping dies.这些指导已经被泰科电子设计，生产，质量控制工程师批准，以提供文件化的维护和检查程序。通过泰科电子测试实验室和对产品组装的检查，本文中所述的方法已被制定，以保证质量和压接模块的可靠性。检验程序日保养It is recommended that each operator of the dies be made aware of, and responsible for, the following three steps of daily maintenance:l Remove dust, moisture, and other contaminants with a clean brush, or a soft, lintfree cloth. Do NOT use objects that could damage the dies.l Make certain the dies are protected with a THIN coat of any good No. 20 motor oil. DO NOT OIL EXCESSIVELY.l When the dies are not in use, mate and store them in a clean, dry area.建议压接模块的每个操作者被告知，并且负责以下三个步骤的日常维护：除去灰尘，湿气和其他污染物用干净的刷子或柔软，不起毛的布。不要使用有可能会损坏压接模块的物品。请确保该压接模块表面涂布一层好的SAE 20号机油来保护。 不要过分涂布太多油脂。当压接模块不在使用，将它们存储在一个干净，干燥的地方。定期检查Regular inspections should be performed by quality control personnel. A record of scheduled inspections should remain with the dies and/or be supplied to supervisory personnel responsible for the dies. Though recommendations call for at least one inspection a month, the inspection frequency should be based on the amount of use, ambient working conditions, operator training and skill, and established company standards. These inspections should be performed in the following sequence:定期检查应该由质量控制人员进行。定期检验的记录应与压接模块放在一起和/或提供给负责压接模块的监督人员。虽然建议要求至少一个月检查一次，检查频率应根据使用量，周围的工作条件，操作人员的培训和技能，来建立了企业标准。这些检查应按下面顺序进行：l 目视检查1. Remove all lubrication and accumulated film by immersing the dies in a suitable commercial degreaser that will not affect paint or plastic material.2. Check all bearing surfaces for wear.3. Inspect the crimp area for flattened, chipped, cracked, worn, or broken areas. If damage is evident, the dies must be replaced.浸渍压接模块在一个合适的商业脱脂剂（不会影响表面油漆或塑料材料）中除去所有的润滑油和淀积膜。检查所有轴承表面的磨损。检查压接区是否有变平，碎裂，开裂，磨损或损坏的区域。如果有明显受损，压接模块必须更换。l 压接区的量测This inspection requires the use of a GO NOGO Gage conforming to the diameters in Figure 4. Tyco Electronics does not manufacture or market these gages. Select die crimping chamber according to wire size and proceed as follows:这种检查需要使用GO NO-GO量具，其符合在图4中要求的直径，泰科电子公司并不制造或销售这些量具根据电线尺寸选择压接模块压接腔和步骤如下：1. Mate the dies until it is evident that they have bottomed.2. Align the GO element with the wire barrel crimping chamber. Push element straight into the crimping chamber without using force. The GO element must pass completely through the crimping chamber as shown in Figure 4.3. Now align the NOGO element and try to insert it straight into the same crimping chamber. The NOGO element may start entry but must not pass completely through as shown in Figure 4.If the crimping chamber conforms to the gage inspection, the dies are considered dimensionally correct and should be lubricated with a THIN coat of SAE No. 20 motor oil. If not, the dies must be replaced.1.插入压接模块直到显然他们已经触底。2.将GO一端与线筒压接腔对齐。不使用强力直推GO一端进入压接腔。GO一端必须完全穿过压接腔，如图43.现在对齐NO-GO一端，并尝试将其直接插入相同的压接腔。NO-GO一端可以开始进入但绝不能完全穿过，如图4中所示。如果压接腔符合量具检查要求，压接模块被认为是正确的尺寸，应该在压接模块表面涂布一层好的SAE 20号机油来保护。如果不符合要求，压接模块必须更换。来自打端钳59824手册It is recommended that a maintenance and inspection program be performed periodically to ensure dependable and uniform terminations. Though recommendations call for at least one inspection a month, frequency of inspection depends upon the following:1. The care, amount of use, and handling of the hand tool.2. The presence of abnormal amounts of dust and dirt.3. The degree of operator skill.4. Your own established standards.The hand tool is inspected before being shipped; however, it is recommended that the tool be inspected immediately upon arrival at your facility to ensure that the tool has not been damaged during shipment.建议建立并执行一个维护和检查周期性地程序，以确保获得可靠和一致的打端。虽然建议要求至少一个月检查一次，检查的频率取决于以下几点：1.小心的程度，使用次数，和该手动工具处理。2.灰尘和污物的量异常的存在。3.操作员技能的程度。4.你们自己建立的标准手动工具在装运前被检查;然而，建议该工具在到达你的工厂后立即被检查，确保该工具没有在运输过程中损坏。5.1 日保养1. The hand tool should be immersed (handles partially closed) in a reliable commercial degreasing compound to remove accumulated dirt, grease, and foreign matter. When degreasing compound is not available, tool may be wiped clean with a soft, lint-free cloth. Do NOT use hard or abrasive objects that could damage the tool. Crimp Code (1 Dot Shown) (Refer to Figure 2)2. Make certain that the retaining pins are in place and that they are secured with retaining rings.3. All pins, pivot points, and bearing surfaces should be protected with a THIN coat of any good SAE 20 motor oil. Do NOT oil excessively.4. When the tool is not in use, keep handles closed to prevent objects from becoming lodged in the crimping dies. Store the tool in a clean, dry area.1.手动工具应浸渍（手柄部分封闭）在一个可靠的商业脱脂中以除去累积的污垢，油脂，和异物。当没有脱脂化合物时，工具可以使用柔软，不起毛的布擦拭干净。不要使用可能会破坏工具的坚硬或磨蚀性物体2.确保固定销到位，他们被固定保持环固定.3.所有销，枢轴点和轴承表面应被保护，表面涂布一层好的SAE 20号机油来保护。不要使用过多的油。4.当工具不使用时，保持手柄关闭，以防止物体在压接模块变得卡。存放该工具在清洁，干燥的地方。5.2. Periodic InspectionA. LubricationLubricate all pins, pivot points, and bearing surfaces with SAE 20 motor oil as follows: Tool used in daily production-lubricate daily Tool used daily (occasional)-lubricate weekly Tool used weekly-lubricate monthlyWipe excess oil from tool, particularly from crimping area. Oil transferred from the crimping area onto certain terminations may affect the electrical characteristics of an application. 5.2 定期检查A.润滑使用SAE 20号机油润滑所有销，枢轴点，轴承表面 如下：- 每天在日常使用的工具润滑- 日常使用工具（偶尔）-每周润滑-工具每周使用，每月润滑从工具擦去多余的油，特别是压接区。油从压接区域转印到某些端子上可能会影响需要的电性能。B. Visual Inspection1. Close tool handles until ratchet releases and then allow them to open freely. If they do not open quickly and fully, the spring is defective and must be replaced. See Section 6, REPLACEMENT AND REPAIR.2. Inspect crimping area for worn, cracked, or broken dies. If damage is evident, return the tool for evaluation and repair. See Section 6, B.外观检查1.合上工具手柄，直到棘齿松开，然后让他们自由地打开。如果他们不迅速和完全打开，弹簧存在缺陷，必须取代。见第6章，更换和维修2.检查压接面磨损，破裂或损坏压接模块。如果有明显受损，返回评估和维修工具。见第6章，更换和维修C. Ratchet InspectionThe ratchet feature on these hand tools should be checked to ensure that the ratchet does not release prematurely, allowing the dies to open before they have fully bottomed.1. Squeeze the tool handles together, and count the number of ratchet stops. Five stops, including the release position, should be indicated by the movement of the ratchet pawl and the clicking sound associated with its movement. Refer to 2. If fewer positions are indicated, the ratchet pawl and ratchet handle must be replaced. Refer to Section 6, REPLACEMENT AND REPAIR.When the tool passes the ratchet inspection, lubricate it with a THIN coat of any good SAE 20 motor oil.C.棘轮检查这些手动工具的棘轮结构应检查以确保该棘轮不会过早释放，使他们已经充分触底之前打开压接模块。1.合上并挤压工具手柄，并计算棘轮停止次数。停止5次，包括释放位置，应该由棘爪的运动并与它的移动相关联的咔嗒声来指示。参考图12.如果较少的位置被标志，棘轮爪和棘轮手柄必须更换。参见第6节，更换和维修。当工具通过棘轮检查，表面涂布一层好的SAE 20号机油来保护。D. Gaging the Crimping Chamber (Figure 5)1. Remove traces of oil or dirt from the crimping chamber and plug gage.2. In order to properly gage this tool, a terminal must be crimped in the crimping chamber being inspected. In place of a terminal, a soft material such as brass or solder may be used to seat the tooling.3. Close the tool handles until the crimping dies have bottomed; then hold in this position. DO NOT force the dies beyond initial contact.4. Hold locator assembly away from crimping dies. Carefully insert GO element into the corresponding crimping chamber; do not force it. The GO element must pass completely through the crimping chamber.5. In the same manner, try to insert the NO-GO element into the same crimping chamber. The NO-GO element may start entry, but must not pass completely through the crimping chamber. See Figure 5.If the crimping chambers conform to the crimping chamber inspection, the tool is considered dimensionally correct, and should be lubricated with a THIN coat of any good SAE 20 motor oil. If not, return the tool for further evaluation and repair. Refer to Section 6, REPLACEMENT AND REPAIR.D. 压接腔的量测（图5）1.在压接腔中清洁油或污迹， 插入塞规。2.为了正确量测此工具，一个端子必须在压接腔中被压接并检查。代替的端子的，可以用软质材料如黄铜或焊料来定位工具。3.合上工具手柄，直到压接模块已经触底;然后保持在此位置。不要强压超出最初接触。4.保持定位器组件远离压接模块。小心地将GO一端插入相应的压接腔;不要强迫它。GO一端必须完全穿过压接腔。5.按照相同的方式，尝试插入NO-GO一端到相同的压接腔。无GO一端可以开始进入，但不得完全通过压接腔。参见图5。如果压接腔符合压接腔检查要求，该工具被认为是正确的尺寸，表面涂布一层好的SAE 20号机油来保护。如果不是，则返回作进一步评估和修理工具。参见第6节，更换和维修。来自AMP打端钳9018824， 4.1-4.4.3 同上4.4. Crimp Height InspectionThis inspection requires the use of a micrometer with a modified anvil , as shown in Figure 4. AMP recommends the use of a modified micrometer (CrimpHeight Comparator RS10195LP) which can be purchased from:1. Refer to the table in Figure 4 and select wire (maximum size) for each crimp section listed in the chart.2. Refer to Section 3, CRIMPING PROCEDURE and crimp the contact accordingly.3. Using a crimp height comparator, measure the wire barrel crimp height as shown in Figure 4. If the crimp height conforms to that shown in the chart,the tool is considered dimensionally correct. If not, return the tool to AMP for evaluation and repair (see Section 5, REPLACEMENT AND REPAIR).For additional information concerning the use of the crimp height comparator, refer to AMP instruction sheet 4087424.4.4 压接高度检查这种检查需要使用到具有修改砧的千分尺，如图4 ,AMP建议使用造后的千分尺（压接高比较RS-1019-5LP），可购买：1.请参阅图4表，选择线（最大尺寸）的图表中列出的每个压接部分。2.请参见第3节，压接步骤，并相应地压接。3.使用一压接高度进行比较，测定接线筒压接高度，如图4，是否压接高度符合图表中内容，该工具被认为是尺寸正确。如果不是，则返回该工具AMP检验和维修（见第5，包换，包修）。关于使用了压接高度比较的更多信息，请参阅AMP说明书408-7424。4.5. CERTICRIMP Ratchet InspectionThe CERTICRIMP ratchet feature on the hand tool should be checked to ensure it does not release prematurely, allowing the crimping dies to open before they have fully bottomed. Obtain a 0.025mm .001in. shim that is suitable for checking the clearance between the bottoming surfaces of thecrimping dies. Proceed as follows:1. Select the maximum size wire and strip it according to the dimensions listed in Figure 2.2. Select the appropriate crimp section. See Figure 2.3. Position contact and wire between the crimping dies, as described in Section 3, CRIMPING PROCEDURE.4. Hold wire in place and squeeze tool handles together until the CERTICRIMP ratchet releases.Hold tool handles in this position, maintaining just enough tension on the handles to keep the dies closed.5. Check the clearance between the bottoming surfaces of the crimping dies. If the clearance is 0.025 mm .001 in. or less, the ratchet issatisfactory. If clearance exceeds 0.025 mm.001 in., the ratchet is out of adjustment and must be repaired. See Section 5, REPLACEMENT AND REPAIR.4.5。 CERTI-CRIMP棘齿检查对手工工具的CERTI-CRIMP棘齿功能，应该进行检查，以确保它不会过早地释放，使压接模具在他们已经完全见底之前打开。获得0.025毫米0.001式。塞尺，其适合用于检查触底表面与压接模块之间的间隙。步骤如下：1.选择的最大尺寸的电线，根据图2中列出的尺寸去皮。2.选择适当的压接部分。参见图2.3把端子和线在压接模块间定位，如在第3节中所述，压接工艺。4.握住线放到位，挤压工具手柄，直到CERTI-CRIMP棘齿松开。在这个位置保持工具手柄，只需保持足够的张力在把手上来保持模块闭合。5.检查压接模块和触底面之间的间隙。如果间隙为0.025mm 0.001In或更小，棘轮是令人满意的。如果间隙超出0.025毫米0.001英寸，棘轮无法调整必须修复的。见第5节，更换和维修。来自TE打端钳354940-5.3. Periodic InspectionRegular inspections of the tool should be performed by quality control personnel. A record of scheduled inspections should remain with the tool or be supplied to personnel responsible for the tool. Inspection frequency should be based upon amount of use, working conditions, operator training and skill, and established company standards. 1. Remove all lubrication and accumulated film by immersing the tool (handles partially closed) in a suitable commercial degreaser that will not affect paint or plastic material. 2. Make certain that all pivot pins are in place and secured with retaining rings. 3. Close the tool handles until the ratchet releases and then allow them to open freely. If they do not open quickly and fully, the spring is defective and must be replaced. See Paragraph 6, REPLACEMENT AND REPAIR. 4. Inspect the tool frame for wear or damage, paying particular attention to the jaws and pivot points. If damage is evident, refer to Paragraph 6, REPLACEMENT AND REPAIR. If tool is acceptable, lubricate it, and return it to service5.3。定期检查该工具的定期检查应该由质量控制人员进行。定期检验的记录应该保留和使用的工具放在一起或提供给负责该工具的人员。检查次数应根据使用量，工作条件，操作人员的培训和技能，并建立相应企业标准。1.通过工具浸渍在不会影响油漆或塑料材料的合适的商业脱脂剂（手柄部分闭合）去除所有润滑和淀积膜。2.确保所有的轴销到位，并用挡圈定位。3.关闭工具手柄，直到棘齿松开，然后让他们自由地打开。如果他们不迅速和完全打开时，弹簧是有缺陷的，必须进行更换。见第6，更换和维修。4.检查是否磨损或损坏的工具时，要特别注意开口和枢轴点。如果有明显受损，请参阅第6，更换和维修。如果工具是可以接受的，进行润滑，并返回继续使用来自TE打端钳2316526.2. Periodic InspectionIt is recommended that the following inspections be conducted at least once a month by quality control personnel. More frequent inspections should be conducted if your work environment, company standards, or amount of tool use indicates the need.A. Visual Inspection1. Remove the die set from the tool, then remove all lubrication, accumulated film, and debris by immersing the dies and tool head in a mild commercial degreaser.2. Check for missing or defective pins, rings, or other retaining hardware. Replace parts as necessary.3. Closely inspect dies for damage, giving special attention to bearing surfaces and surfaces that contact the product. Worn, cracked, pitted, or chipped indenter or nest surfaces, or other obvious wear or damage to the die set or tool head requires removal of the affected part from service.B. Die Closure InspectionThe tool and die set is inspected for proper operation before shipment. To ensure uniform performance over the life of the tool, periodically inspect as follows:1. Insert a properly stripped cable of appropriate type and size into a sample modular plug. Then insert the unterminated cable and plug into the die cavity.2. Squeeze tool handles together slowly, while watching to ensure indenter bottoms against nest.3. Release the handles to open the die set, and remove the terminated modular plug assembly. 4. Test the crimp for proper crimp height according to Step 4 in Section 4. If the plug crimp height is within acceptable limits, lightly lubricate the tool and die set. If the crimp height is not within acceptable limits, return the tool (with die set) for evaluation (refer to Section 7).6.2。定期检查所以建议下列通过质量控制人员进行检查至少每月一次，如果你的工作环境，公司的标准，或工具的使用量表明需要，更频繁的检查应该是进行。A.外观检查1.从工具中取出压接模块组，然后将压接模块和工具头浸泡在温和的商用脱脂剂去除所有的润滑淀积膜和碎片。2.检查是否缺少或有缺陷的轴销，挡圈或其他固定硬物。如果必要更换部件。3.仔细观察压接模块是否损坏，轴承的表面和接触产品的表面应予以特别关注。磨损，裂纹，凹坑或碎裂压头或窝面，或其他明显的磨损或损坏压接模块或工具头需要更换相关不良配件。B. 压接模块闭合检查工具和压接模块出厂前查验正常工作设置。以确保在工具的寿命期限内保持质量的稳定，定期检查如下：1.将适当类型和大小正确的并去皮的电缆插入样品模块化插头。然后插入未压端接线和端子进入模腔。2. 慢慢挤压工具手柄，一边看，以确保压头压倒底部。3.松开手柄，打开压接模块，并移除压接线端子组件。4.根据第4步测试如果插头压接高度在可以接受的范围之内，轻轻润滑工具及压接模块。如果压接高度是不能接受的范围之内，退回工具（与压接模块）进行评估（见第7章）。来自打端钳408-10414手册4.4. Crimp Height InspectionThis inspection requires the use of micrometer with amodified anvil as shown in Figure 4.Crimp height inspection is performed through the useof a micrometer with a modified anvil, commonlyreferred to as a crimp-height comparator.TE Connectivity does not manufacture or marketcrimp-height comparators. Detailed information onobtaining and using crimp-height comparators can beRS-1019-5LP, Crimp Height Comparator3-576692-6 is recommended in Great Britain; CrimpHeight Comparator 675836-0 and -1 are4.4. Crimp Height InspectionThis inspection requires the use of micrometer with amodified anvil as shown in Figure 4.Crimp