艾柯夫采煤机技术规格.doc

Eickhoff 艾柯夫SL 500TECHNICAL SPECIFICATION SHEARER LOADER采煤机技术规格Eickhoff SL 500 AC Shearer Loader General 艾柯夫SL 500交流采煤机整机Machine Model型号Eickhoff SL 500 ACTotal power installed总装机功率1815 kWVoltage电压3.3 kV, + 10%, -20%Capacity (peak cutting) 产量（最高产量） 3000 t/h*Cutting Power截割功率2 x 750 kWHaulage Power牵引功率2 x 90 kWMaximum haulage pull最大牵引力869 kN Maximum haulage speed最大牵引速度26.8 m/min Hydraulic Drive Power泵电机功率35 kWLumpbreaker Power破碎功率100 kWCutting height采高app. 约5250 mmUndercut depth卧底量app. 约510 mmMachine height from floor机身高度app. 约 2153 mmClearance for coal passing过煤口高度app. 约930 mmDistance between drum center两滚筒中心距13300 mmDistance between haulage (sprockets) 牵引齿轨轮间距6138 mmCutting drum diameter滚筒直径2500 mmCutting drum width滚筒宽度980 mmCutting depth截深865 mmDrum speed滚筒转速28 r.p.m.Maximum cutability of mineral最大截割矿物硬度up to可达60 Mpa*Maximum cutability of dirt band最大截割夹矸硬度up to可达100 Mpa*Haulage system牵引系统Eicotrack 2000 or similar销排系统或类似Rack wheel齿轨轮Eicotrack 2000 or similar销排系统或类似Machine weight机器重量app. 约100 tNoise level噪音等级approx. 约80 dB (A)Face gradient in conveyor direction工作面纵向倾角 10 without brakes小于10时不带制动器max 17 with brakes (optional). 最大17. 带制动器（可选）Face gradient transverse to conveyer工作面横向倾角max 10最大10Technical Specification of Components 部件的技术规格1.Ranging Arm摇臂Quantity数量2Consisting of包括Gearbox减速箱Type: helical gear train with 2-stage planetary gearbox类型：直齿轮和 2级行星减速机Gear ratio减速比53.4Material材料Steel cast铸钢 GS 10 MnMo 74VHardness of gearwheels齿轮硬度630-690 HB (58 62 HRC)Output shaft rotation speed输出轴转速28 r.p.m.转/分Adjustment of drum height滚筒高度调节external hydraulic cylinder外置液压油缸Drum ranging angle滚筒摆角范围54.6/21.3Length of ranging arm摇臂长度2800 mmMechanical protection device机械保护方式shear shaft扭矩轴Break Torque of shear shaft扭矩轴的断裂扭矩20000 NmMethod of Lubrication润滑方式Splash lubrication飞溅润滑Overhaul intervals大修周期6 Mt coal*6 百万吨煤*Cutter Motor截割电机Manufacturer生产厂家Breuer / MEM (Morley)Model型号dWaEH720/2-4 EN (Breuer)Operating mode工作方式S1, starting direct直接启动Rating功率750 kWRated rotation speed额定转速1485 r.p.m.Rated power factor额定功率因数(cos j)0.91Insulation绝缘等级HCooling method冷却方式water/labyrinth迷宫式水冷Cooling water quantity冷却水量35 l/minCooling water pressure冷却水压max.最大 35 barOverheat Protection过热保护PTC, RTD pre-warning温度传感器预警Voltage/Frequency电压/频率3300 V/50 HzRated current额定电流150 AStart current启动电流6.5 x 150 AMining standard采矿标准FLP, IP 55Applicable standard应用标准EN 50014/18 “d“Weight重量approx. 约3000 kgOver all dimensions尺寸Length长:1050 mmDiameter直径:790 mmHeight高:1030 mm2. Cutting Drum截割滚筒Quantity数量2Type型号 helical, 4 starts, with 20 mm wear plates on the end of vanes 螺旋线 4 条, 螺旋片上有 20 mm耐磨片Thickness of Vanes 螺旋片厚度100 mmRotation speed转速28 r.p.m.Drum diameter x width滚筒直径 x 宽度2500 mm x 980 mmEffective cutting depth有效截深865 mmDust control system降尘方式Pick face flushing, external sprays截齿前方内喷雾Water quality水质machine entry filter 100 m进水过滤器100 mDust suppression water quantity降尘水量100 l/minWater pressure for dust suppression降尘水压40 - 100 barType of pick截齿型号round shaft Kennametal or similar凯南麦特圆形截齿或类似截齿U170/138 LR 4.0 22 or similar或者类似截齿Type of pick holder齿套型号K 225 Kennametal or similar凯南麦特K 225或类似齿套Quantity Picks截齿数量approx.约 60Weight重量approx. 约8500 kgOverhaul intervals大修周期4 Mt coal*不超过 4百万吨煤3.Electric Haulage电牵引Quantity数量2Gearbox齿轮箱Type: helical gear andplanetary gearbox类型：直齿轮和行星减速箱Gear ratio速比89.55Hardness of gearwheels齿轮硬度58 62 HRCDriving method牵引方式electric (AC motor) 电牵引（交流电机）Max. haulage speed最大速度26.8 m/minMax. pulling force最大牵引力869 kNHaulage system牵引配套系统Eicotrack 2000 or similarEicotrack 2000销排或类似Mechanical protection device机械保护设备shear pins剪切销Break Torque of shear pin剪切销断裂扭矩99049 NmOverhaul intervals大修周期6 Mt coal*6百万吨煤*Haulage Motor牵引电机Manufacturer生产厂家LDWModel型号A5W 225 M42-04, KB E ExdOperating mode工作模式S1, starting direct via inverter(cont.连续)Rating额定功率90 kWRated rotation speed额定转速1477/3535 r.p.m.Rated power factor额定功率因数(cosj)0.89Frequency频率0 50 - 120 HzInsulation绝缘HCooling method冷却方式water/spiral螺旋式水冷Cooling water quantity冷却水量20 l/minCooling water pressure冷却水压max. 最大35 barOverheat Protection过热保护PTC, RTD pre-warning温度传感器预警Voltage电压460 VRated current额定电流153 AMining standard采矿标准IP 55Applicable standard应用标准EN 50014/18 “d”Weight重量app. 约750 kgDimensions尺寸Length长: 1115 mmHeight高: 522 mmDiameter直径: 430 mmHaulage Down Drive链轮箱Quantity数量2Consisting of包括drive wheel 驱动轮13 齿, M 20intermediate wheel中间轮23齿, M 20rack wheel intermediate wheel齿轨轮前轮31 齿, M 20rack wheel齿轨轮11齿, M 46.8hardness of rack wheel齿轨轮硬度58 62 HRCguiding shoe导向靴Overhaul intervals大修周期4 Mt coal*4 百万吨煤(excluding rack wheel andguiding shoe)(不包括齿轨轮和导向靴)4. Hydraulic/Water Unit液压/水单元Hydraulic Control Unit (electro-magnetic valve) 液压控制单元(电磁阀)Quantity数量2Manufacturer生产厂家BucherType型号mobile control blockNominal amperage额定电流180 mANominal voltage额定电压12 VMining standard of valve coils采矿标准ISHydraulic Drive Motor泵电机Manufacturer生产厂家DMC (David McClure)Model型号AE 160 WJCOperating mode工作方式S1, starting direct直接启动(cont.连续)Rating额定功率35 kWRated rotation speed额定转速1460 r.p.m.Rated power factor额定功率因数(cosj)0.88Insulation绝缘FCooling method冷却方式water/spiral螺旋式水冷Cooling water quantity冷却水量15 l/minCooling water pressure冷却水压max. 35 barOverheat Protection过热保护PTC, RTD pre-warningVoltage电压1000 V/50 HzNominal current额定电流25 AStart current启动电流180 AMining standard采矿标准FLP, IP 55Applicable standard应用标准:EN 50014/18 “d“Weight重量304 kgDimensions尺寸Length长:605 mmHeight高:420 mmDiameter直径:320 mmOverhaul intervals大修周期6 Mt coal*6 百万吨煤Hydraulic Pump液压泵Manufacturer生产厂家BucherType型号double gear pump双齿轮泵Rating额定流量2 x 45 l/minPressure压力max 最大280 barSpeed转速1410 r.p.mWater System水系统back flush filter回流过滤器100 m, Unitech or Conflowflow control valves流量阀Hebben & Fischbachflow switches流量开关Grnewald/Kirchgsserpressure reducing valve减压阀Conflow Code 44Dust Suppression降尘Dust suppression water pressure降尘水压40 100 barWater quantity drums滚筒水量2 x 100 l/minRanging Arm sprays摇臂喷雾水量2 x 20 l/minTotal water quantity for dust suppression摇臂喷雾水量240 l/minCooling water (see water distribution drawing) 冷却水 （见水路图）Cooling water pressure冷却水压25 34 barWater quantity cutter motors截割电机冷却水量2 x 35 l/minWater quantity haulage motors牵引电机冷却水量2 x 20 l/minWater quantity lump breaker motor破碎电机冷却水量1 x 20 l/minWater quantity hydraulic drive motor/hydraulic tank15 l/min液压泵/液压箱水量Water quantity transformer/AC-converter15 l/min变压器/交流变频器水量Total water quantity for cooling冷却水总水量90 l/minTotal water quantity for dust suppressionand cooling降尘和冷却总水量approx.约 330 l/min5. Energy Distribution Center电控单元Mining standard采矿标准FLP, IP 55Applicable standard 应用标准EN 50014/18 “d“Weight重量approx.约 7600 kgDimensions尺寸Length长:2900 mmHeight高:830 mmWidth宽:1450 mmOverhaul intervals大修周期6 Mt coal*6 百万吨煤Consisting of包括High voltage box高压箱Mining standard采矿标准FLP, IP 55Applicable standard应用标准EN 50014/18 “d“Consisting of内置main isolator主隔离开关quantity数量1rated insulation voltage额定关断电压3.3 kVrated current额定电流500 Amechanical lifetime机械寿命105 no load空载Cutter Motor Vacuum Contactor截割电机真空接触器Type规格AC 4quantity数量2protective function保护功能switch off if断开，当:overload, short circuit,PTC, earth leakage过载、短路、PTC、接地漏电rated operational voltage额定工作电压3.6 kVrated operational current额定工作电流320 Arated control voltage额定控制电压220V/240 Vclosing power关断容量950 VAholding power保持容量9 VAshort circuit capacity短路能力7000 Aelectrical life time电气寿命1 x 106, 100 % rated current额定电流mechanical life time机械寿命3 x 106Hydraulic Drive Vacuum Contactor液压真空接触器type规格AC 4quantity数量1protective function保护功能switch off if断开，当:overload, short circuit, PTC, earth leakagePTC, earth leakage过载、短路、PTC、接地漏电rated operational voltage额定工作电压1 kVrated operational current额定工作电流160 Arated control voltage额定控制电压220/240 Vshort circuit capacity短路能力1600 Aelectrical life time电气寿命 1 x 106, 50 % rated current额定电流mechanical life time机械寿命1 x 106Lumpbreaker Vacuum Contactor 破碎机真空接触器type规格AC 4quantity数量1protective function保护功能switch off if断开，当:overload, short circuit,PTC, earth leakage过载、短路、PTC、接地漏电rated operational voltage额定工作电压3.6 kVrated operational current额定工作电流320 Arated control voltage额定控制电压220V/240 Vclosing power关断容量950 VAholding power保持容量9 VAshort circuit capacity短路能力7000 Aelectrical life time电气寿命 1 x 106, 100 % rated current额定电流mechanical life time机械寿命3 x 106Overload modules过载模块quantity数量5protective function保护功能short circuit (current), overload断路 (电流), 过载aux. Voltage辅助电压42 V, 50Hzover current过流rated current adjustable额定电流可调short circuit relays短路继电器reaction value can be stepwiseadjusted反应值可以分级调整Haulage Control box牵引控制箱Mining standard采矿标准FLP, IP 55Applicable standard应用标准EN 50014/18 “d“Consisting of内置AC inverters交流变频器Manufacturer生产厂家Breuer/Refuquantity数量2input voltage输入电压460V, 50Hzinput current输入电流150 Aoutput voltage输出电压0460Voutput frequency输出频率0120 Hzoutput current输出电流160 Anominal capacity额定容量120 kVAshort term capacity短时容量no overload operation possible无超载可能IGBT Module 模块EupecSafety functions安全功能current overload monitoring过流监测over speed monitoring超速监测pulse signal monitoring脉冲信号监测earth fault monitoring接地故障监测short circuit protection断路保护Low voltage box低压箱Mining standard采矿标准FLP, IP 55Applicable standard应用标准EN 50014/18 “d“consisting of内置control transformer 1控制变压器1input voltage输入电压1000 Voutput voltage输出电压42 Vpower rating额定容量500 VAcontrol transformer 2控制变压器2input voltage输入电压1000 Voutput voltage输出电压220 Vpower rating额定容量500 VAdc power supply 1直流电源1input voltage输入电压220 V, ACoutput voltage输出电压12 V, DCoutput current输出电流1.2 AMining standard采矿标准ISdc power supply 2直流电源2input voltage输入电压220 V, ACoutput voltage输出电压12 V, DCoutput current输出电流1.2 AMining standard采矿标准ISdc power supply 3直流电源3input voltage输入电压220 V, ACoutput voltage输出电压12 V, DCoutput current输出电流2.2 Adc power supply 4直流电源4input voltage输入电压220 V, ACoutput voltage输出电压24 V, DCoutput current输出电流2 Adc power supply 5直流电源5input voltage输入电压220 V ACoutput voltage输出电压5.1 V, DC output current输出电流8 Adc power supply 6直流电源6input voltage输入电压220 V, ACoutput voltage输出电压24 V, DCoutput current输出电流1.1 AIPC计算机CPUAMD K6rated supply voltage工作电压5 V, DCrated supply current工作电流4 Aserial interfaces系列接口1 x CAN-bus (supply voltage for CAN-bus总线供电电压)24 V, DC直流1 x RS 4853 x RS 2321 x PS 2graphic display图形显示display rated supply voltage工作电压220 V, ACdisplay rated supply current工作电流100 mAgraphics resolution图形分辨率640 x 480 pixels,260000 coloursvisualization可显示Chinese and English languageradio receiver无线接收装置rated supply voltage工作电压12 V, DCrated supply current工作电流100 mAfrequency 1频率1433.42 MHz (left hand)frequency 2频率2434.42 MHz (right hand)Transformer box变压器箱Mining standard采矿标准FLP, IP 55Applicable standard: 应用标准EN 50014/18 “d“Consisting of包括transformerinput voltage输入电压3300 Vinput current输入电流51 Aoutput voltage输出电压1000 Voutput current输出电流29 Aoutput voltage输出电压460 Voutput current输出电流301 Apower rating of transformer额定容量290 kVAinsulation class of transformer绝缘级别Hcircuit breaker 1 (for pump motor) 电路断路器 1 (泵电机)nominal voltage额定电压1000 Vnominal current额定电流100 Amax. trip current最大跳闸电流480 A (adjustable) (可调)circuit breaker 2 (for haulage motors) 电路断路器2 (牵引电机)nominal voltage额定电压600 Vnominal current额定电流400 Amax. trip current最大跳闸电流3000 A (adjustable) (可调)transformer protection变压器保护short circuit / over currentprotection by pilot circuit fromgate end boxthermal protection by PTCand RTD (PT 100) sensors通过来自端头开关先导回路进行过流断路保护/过流保护电路通过PTC 和RTD (PT 100)和传感器进行过热保护6. Set of Control and Connection Parts一套控制连接件Consisting of 包括Wire connected hand held transmitter有线指令发生器 Quantity数量3 Mining standard采矿标准ISPower cables to the cutter motors截割电机的电缆 Quantity数量2 Type型号3 x 50 mm Length长app. 10 mPower cables to the haulage motors牵引电机电缆 Quantity数量2 Type型号3 x 35 mm Length长app. 约7 mPower cables to the hydraulic motor泵电机电缆 Quantity数量2 Type型号3 x16 mm Length长app. 约10 mSet of Control cables控制电缆 Mining standard采矿标准IS Type型号42 x 0.5 mm24 x 0.5 mm7 x 0.5 mmHand held transmitter无线指令发生器 Quantity数量3 Mining standard采矿标准ISSignal horn信号扬声器 Quantity数量2 Mining standard采矿标准IS7. Underframe底托架Consisting of包括Hydraulic cylinders液压油缸Quantity数量2Manufacturer生产厂家Hydro ServiceType型号differential cylinder差动油缸Stroke行程1040 mmOperating pressure工作压力270 / 400 barTest pressure piston chamber活塞前腔375 bar试验压力ring chamber活塞杆腔450 barArea面积piston活塞前面70686 mm2Ring 活塞后面50580 mm2 rod活塞直径160 mm piston活塞杆直径300 mmNon Return Valve (Lock Valve)RVP 16-01N / HRP 5 V单向阀（锁阀）RVP 22 0.3 NPressure Limiting Valve限压阀DVP 20 B 450/N/400 DVP 20 B 320/N270Break Valve控制阀LBV 12C 360-8Overhaul intervals大修周期6 Mt coal*6百万吨煤*Face side legs with sliding shoes支腿与平滑靴Consisting of : 包括:Face side legs支腿1 for the R.H. side,一左1 for the L.H. side一右sliding shoes平滑靴identical at both sides两边一样8Sets of Pins to attach the Ranging Arms to the Machine Body固定摇臂与机身的销轴Consisting of包括:Pins销轴 250 mm, length长419 mmto attach ranging arms to the bearing brackets固定摇臂与支座Quantity数量4Material材质16MnCr5Pins销轴 200 mm, length 260 mmto attach push rod to ranging arms固定推杆与摇臂Quantity数量2Material材质16MnCr5Pins销轴 150 mm, length长278 mmto attach push rod to hydraulic cylinder固定推杆与油缸Quantity数量2Material材质16MnCr5Pins销轴 150 mm, length 278 mmto attach hydraulic cylinder to machine body 固定油缸与机身Quantity数量2Material材质16MnCr5Overhaul intervals大修周期6 Mt coal*6百万吨煤*9. Set of Tie Rods to Stabilize the Machine Body一套固定机身的液压拉杆Consisting of: 包括：Tie Rod拉杆M80 x 6Quantity数量42 Tie Rods on top of machine2 根煤机上部拉杆length长6800 mmWeight重量350 kg1 Tie Rod on bottom of machine (face side) length长6800 mm1 根煤机底部(煤壁侧)拉杆Weight重量350 kg1 Tie Rod on bottom of machine (gob side) length长7220 mm1 根煤机底部(采空侧)拉杆Weight重量370 kgTie Rod tensioning force拉杆张紧力1200 kNMaterial材质34CrNiMo 610. Tensioning Device for tightening the Tie Rods液压拉杆的张紧装置Consisting of包括：Hydraulic hand pump液压手泵HP 3000-HTMax. operating pressure2500 bar最大工作压力Hydraulic tensioning deviceM80x6 for machine body液压张紧装置用于机身Quantity数量2Hydraulic tensioning deviceM64x4 for ranging arm holder液压张紧装置用于摇臂托架Quantity数量2Hydraulic tensioning device with toolsM42x3 and M36 for underframe液压张紧装置和工具用于底托架M30 for haulage down drive用于外牵引部Quantity数量211. Set of Radio Transmitters for Machine Control采煤机遥控装置Consisting of包括：Radio transmitter left hand左侧遥控器Quantity 数量4Frequency频率433.42 MHzMining standard采矿标准ISRadio transmitter right hand右侧遥控器Quantity 数量4Frequency频率434.42 MHzMining standard采矿标准ISre-chargeable battery充电电池Quantity数量8Voltage电压4.5 VCapacity容量600 mAh (16 hours of use)Mining standard采矿标准ISCharging units充电器Quantity数量2Number of batteries which can be charged simultaneous in each Unit 每个充电器可同时充电电池数量2Voltage电压230 V, 50 HzCharging current充电电流120 130 mA12. Set of Cable Towing Device一套电缆拖曳装置Attached to the shearer body including cable tension switch与采煤机连在一起，包括电缆张紧保护开关。13. Set of Lumpbreaker破碎机for assembly left or right左右侧安装consisting of包括Lumpbreaker ranging arm破碎机摇臂Hydraulic Cylinder液压油缸Swiveling Angle摆动角度12.0/9.7 or 12.0/4.6Minimum clearance to flight barsapprox. 约400 mm离运输机刮板的最小间距Total Length总长2400 mmTotal Weight总重approx. 约4300 kgDrum diameter滚筒直径850 mmDrum width滚筒宽度910 mmDrum speed滚筒速度156 r.p.m.Number of picks截齿数量20Overhaul Intervals大修周期4 Mt coal*4百万吨煤*Lumpbreaker motor破碎机电机Manufacturer生产厂家LDWModel型号A5W225 M26-04 KB E ExdOperating mode操作模式S1, starting direct直接启动Rating额定功率100 kWRated rotation speed额定转速1476 r.p.m.Rated power factor额定功率因数(cosj)0.88Insulation绝缘HCooling method冷却方式water/spiral螺旋水冷Cooling water quantity冷却