LPA检查表_成品组装_生产经营管理_经管营销_专业资料.xls

1 14 Process Audit Checklist Final Assembly Date 日期 Auditor 審核人 Model 型號 Shift 班别 Day Shift Area 区域 Line Customer 客戶 Scope Audit ActionAnswers Comments Material 1 1 Are the raw material stored in the designate area and part number tag 所有原材料是否存放於指定的區域和料號標識 1 2 Are the route patterns being followed by operator when he delivery material to line or back to warehouse 運輸物料的員工是否按照路線進行遞送物料 FAI 2 1 Is there proper first article in front of the line or process 拉頭是否有首件 2 2 Was the first article inspection sheet filled out properly 首件表單填寫是否適當 WI 3 1 Are all control plan or QC engineering chart available at each flow line 每個拉別是否都有CP或QC工程圖 3 1 1 Are all work instructions available at each work station 每個工站是否都有操作指導書 3 1 2 Are all key process characteristic defined and monitored in one sampled process 抽查1條拉 相關過程特性是否明確及受監控 3 2 Are work instructions publishing at the production line for each station with signature and control stamp applied 生產線上使用的操作指導書是否受控 3 3 Are obsolete work instructions removed from the production area 過期的操作指导书是否從生產線撤掉 2 14 3 4 Are the stations deployed on the line matching flowchart or control plan 工站排位與流程圖或控制計劃一致嗎 3 5 Does the work instruction match the product running on the line 作業指導書和生產線上的生產的產品匹配嗎 WI 3 6 Do the working instruction match the fixture number at every appropriate station on the line 生產線上任一工站夾具編號和作業指導書上規定的一致嗎 3 7 Are the operators following the process 作業員是否按照流程作業 Employee competence 4 1 Pick on or two operators Is the operator tranied to work at his or her station 任選一二個作業員 查看對於其工作的工站 是否經過培訓 4 2 Are operator training records visiblely displayed on the manufacturing floor 所有操作人員的培訓記錄是否能於生產區域內查詢 4 3 Does operator follow the work instructions properly to complete the tasks assigned 操作人員是否正確執行操作指導書上的所規定的內容 4 4 Ask an operator what he she is suppose to do and compare it to the work instruction Does the operator know what he she is suppose to be doing 詢問一個作業員他 她該做什麼 然後核對作業指導書 作業員清楚他 她所做的工作嗎 ESD 5 1 Is there a record of all employees ESD training history 作業員是否經過ESD培訓 5 2 Are the operators wearing gloves wrist strap etc at appropriate station 在適當的工站 作業員都戴手套 靜電手腕等 Non conformity control Repair 6 1 Is there nonconformity control procedure availble 是否有不合格控制程序 WI 3 14 6 2Is the nonconformity labeled and separated 不合格是否標識和隔離 6 3 At the repair station Are the failure modes being tracked for todays builds on the log sheet 返修工位 每班的不良品是否追蹤並記錄在表單上 Machine Equirement Fixture 7 1 Do all machines equipment instruction have proper work instructions 所有設備 儀器是否有操作指導書 7 2 Review the Preventative Maintenance Log Pick one or two the machines or equipments on the line and review the maintenance log Is the machine maintenance log up to date 任選一二台設備 查看其保養記錄 保養記錄是否更新 7 3 Review the Fixture Maintenance Log Pick one or two of the fixtures on the line and review the maintenance log Is the fixture maintenance log up to date 任選一二個夾具 查看其保養記錄 保養記錄是否更新 7 4 Are the equipments fixtures all properly labeled 所有的設備 夾具是否都有標識 7 5 Are the appropriate equipments or instruments are calibrated properly labeled and used with the vadlity 所有適用設備或儀器是否校準 標識並在有效期內使用 7 6 Was the screw driver force log filled out 電批扭力記錄表是否填寫 7 7 Is the screw driver force within specification of the work instruction 電批扭力是否符合作業指導書上的規範 7 8 Are the log sheets properly filled out for testing the solder iron tips 烙鐵頭溫度記錄表是否填寫 Non conformity control Repair 4 14 7 9 Is the solder iron temperory within specification of the work instruction 烙鐵頭溫度是否符合作業指導書上的規範 7 10 Does the the parameter of hot melt machine pneumatic equipment etc match the work instruction 熱熔機器和氣動設備等的設置參數是否符合作業指導書的規範 Machine Equirement Fixture 7 11 Does the actual result checking and matching the parameter setting of hot melt machine pneumatic equipment etc 熱熔機器和氣動設備設置參數是否點檢並與規定的參數一致 7 12 Does operator inform supervisor or proper people immediately and stop line when the machine is broken or other abnormalities happens 生產設備出現故障或其他異常發生時 操作人員是否及時通知主管或相關人員和停線 Identification Traceability 8 1 At each workstation are all the labels for tool or part placement presentable and clean 在任一工站 工裝夾具或零件是否有標識 並清晰可辨 8 2 Is date code system avaible and the running date code label matchs the production date 是否有生產日期編碼系統 生產日期編碼是否與生產日期一致 Testing 9 1 Is there appropriate function reference or golden sample used 是否有功能參考或標準樣板 9 2 Review the hearing operation Does the operator check all the channel 查看聽音測試操作 作業員是否確認所有的聲道 9 3 Are the channels being checked more than once 各個聲道是否確認過一次以上 Packing 10 1 Is there awritten instruction for packing requirements 是否有包裝要求的操作指引 10 2 Packing requirements are actual existing and the workers are familiar with them 包裝要求是否清楚 作業員是否熟悉 10 3 Does the packaging labels match the product labels on the product 包裝標籤和產品標籤相符嗎 Machine Equirement Fixture 5 14 10 4 Is the label content correct visible legible and matches the work instruction 標籤的內容是否正確 清晰可辨符合要求 OQC 11 1 Are there written instructions for final inspection standards and requirements available and followed 是否有成品檢驗標準並實施 11 2 Do the inspectors carry out inspection according to inspection plan 檢驗員是否按抽檢計劃進行抽檢 Kanban 12 1 Are the Productivity Boards properly filled out 生產看板是否填寫恰當 12 2 Are the monthly communication boards fill out with all the information 在每月的資訊看板上 是否填寫了所有的資訊 5 S 13 1 Is the Manufacturing Lines clean and orderly 生產線是否整潔 13 2 Is the Fixture Cabinet orederly and clean 夾具櫃是否整潔 13 3 Does the belts on the conveyors clean and work properly 傳送帶上的皮帶是否乾淨 是否正常工作 13 4 Does everything on the manufacturing Floor have a proper place to go 生產現場的任何事物是否有適當的場所 13 5 Does product transfer orderly in the conveyor belt no track jam 傳送帶上的產品是否有序擺放 沒有堆積等 13 6 Are the route aisles free and clear enabling tugger passing 貨物路線通道是否暢通乾淨 使小拖車易通過 13 7 Are the asile route arrows intact and legible 通道標示是否完整無缺 清晰易讀 Packing 6 14 13 8 Verify all previous material fixtures defect part