KOHLS验厂专题.doc

KOHLS验厂咨询专题KOHLS PRIVATE BRANDS SOURCING DEPARTMENTPRODUCTION PLANNING & CONTROL:1. Does the factory have a production plan for the next 3-6 months? 工厂是否有未来3-6个月的生产计划？ 2. Is there a line plan or production loading schedule for at least one month in advance? 有 3. Does the factory have daily production reports? 工厂有生产日报表吗？ 4. Is a weekly production progress report kept to identify and compare orders in-process and completed against order delivery dates? 每周的生产进度报告的保留以便识别和对比正在生产的和完成的符合订单交货日期 5. Is a formal pre-production meeting held before the start of production for all new styles? 在一个新产品生产前会召天预产会议吗？ 6. Does the factory have an equipment and machinery list? Please send to Kohls for reference. 有设备和机器清单吗？ QUALITY ASSURANCE:1. Does the factory have a written QA procedure or manual? 工厂有书面的QA程序或用册吗？ 2. Name of person in charge of QA in the factory: Mr. Zhong What is their title: Production Manager Who do they report to: Mr. Edward Ng Title: General Manager (Hong Kong) 3. Is there a formalized and documented inspection process for: 有正式且存档的检查程序吗？ Raw Materials. 原料 In-Line QA. 制程 Random Measurements in Finishing Area. 成品 4. Does the factory complete its own final audit? 工厂会进行成品检查吗？ 5. What AQL is used for in-line inspection: 制程检查用哪个AQL标准？ Final inspection: 6. What is the ratio of QA to direct labor; # of workers to full-time QA personnel? QA占工人人数的比例是多少？ 8. Inspection by: 什么时候检查 100% Final 100%成品 In Process. 制程 Statistical Final 2.5 AQL. 4.0 AQL 6.5 AQL. 9. Does the factory have customers written specifications? 工厂有客户的检验标准吗？ 10. Are there internal testing procedures, if applicable? (electronics, furniture, food containers, candles, toys, etc.) 有内部测试程序吗？ RAW MATERIAL:1. Does the factory have proper raw material storage? 工厂有正确储存原料吗？ 2. Does the factory have documented inspection standards? 工厂有书面的检验标准吗？ 3. What percent of received raw materials are inspected? 来料检查百分之几？ 4. Does the factory keep a record of all incoming raw materials, including sub-contracted parts/products? 工厂有所有来料记录吗？包括外发的产品或配件？ 5. Is there an incoming control process for accessories and packing material? 有配件和包装材料控制程序吗？ PRODUCTION1. Is an updated sample available at each production section? 拉上有最新的样办吗？ 2. Is there an inspection process between each production section? 每个生产过程都有检查程序吗 3. Is there a finished product checking process? 有成品检查（装箱前）程序吗？ 4. Are the finished product checkers also responsible for repairs? 成品检查员同时负责修理吗？ 5. Are rejected items clearly identified and separated? 不合货品有清楚标识并且有分开吗？ 6. Are production areas kept clean and tidy? 生产场地干净整洁吗？ 7. Is there adequate light in the factory, especially in areas that will affect the quality of the product (inspection, hand operations, painting, silk screening, printing, packing, testing, etc.)? 生产场地照明良好吗？特别是影响产品制质量的地方 8. Is production machinery kept in good working order? 机器维护良好吗？ 9. Does the factory keep maintenance and calibration records for its machinery, equipment and tools? 有保存维护和校对记录吗 PACKING:1. Is there adequate space for packing? 包装区域的空间足够吗? 2. Is there a sample of the finished packed product in the packing area? 包装线上有完整的样办吗？ 3. Are tags appropriately controlled to prevent ticketing errors? 吊牌有适当的控制以防止出错吗 4. Are packed cartons stored by style, and color? 封好箱的产品是按照款式和颜色来储存吗？ 5. Is there an audit conducted to ensure correct packs? 有检查确保包装正确吗？ 6. Does your company conduct a final quality audit on packed product? 包装好的产品有检查吗？ 7. If yes, what AQL is used? 如有，使用AQL哪个标准KOHLPRODUCTIONPLANNING&CONTROL: 1.Doesthefactoryhaveaproductionplanforthenext3-6months?工厂是否有未来3-6个月的生产计划？2.Istherealineplanorproductionloadingscheduleforatleastonemonthinadvance?有预先最少一个月的生产线路图或者生产进度表吗？ 3.Doesthefactoryhavedailyproductionreports?工厂有生产日报表吗？4.Isaweeklyproductionprogressreportkepttoidentifandcompareordersin-processandcompletedagainstorderdeliverydates?每周的生产进度报告的保留以便识别和对比正在生产的和完成的符合订单交货日期5.Isaformalpre-productionmeetingheldbeforethestartofproductionforallnewstyles?在一个新产品生产前会召天预产会议吗？6.Doesthefactoryhaveanequipmentandmachinerylist?PleasesendtoKohlsforreference.有设备和机器清单吗？QUALITYASSURANCE: 1.DoesthefactoryhaveawrittenQAprocedureormanual?工厂有书面的QA程序或用册吗？2.NameofpersoninchargeofQAinthefactory:Mr.ZhongWhatistheirtitle:ProductionManagerWhodotheyreportto:Mr.EdwardNgTitle:GeneralManager(HongKong)3.Isthereaformalizedanddocumentedinspectionprocessfor:有正式且存档的检查程序吗？RawMaterials.原料In-LineQA.制程RandomMeasurementsinFinishingArea.成品4.Doesthefactorycompleteitsownfinalaudit?工厂会进行成品检查吗？5.WhatAQLisusedforin-lineinspection:制程检查用哪个AQL标准？Finalinspection:6.WhatistheratioofQAtodirectlabor#ofworkerstofull-timeQApersonnel?QA占工人人数的比例是多少？8.Inspectionby:什么时候检查100%Final100%成品InProcess.制程StatisticalFinal2.5AQL.4.0AQL6.5AQL.9.Doesthefactoryhavecustomerswrittenspecifications?工厂有客户的检验标准吗？10.Arethereinternaltestingprocedures,ifapplicable?(electronics,furniture,foodcontainers,candles,toys,etc.)有内部测试程序吗？RAWMATERIAL: 1.Doesthefactoryhaveproperrawmaterialstorage?工厂有正确储存原料吗？2.Doesthefactoryhavedocumentedinspectionstandards?工厂有书面的检验标准吗？3.Whatpercentofreceivedrawmaterialsareinspected?来料检查百分之几？4.Doesthefactorykeeparecordofallincomingrawmaterials,includingsub-contractedparts/products?工厂有所有来料记录吗？包括外发的产品或配件？5.Isthereanincomingcontrolprocessforaccessoriesandpackingmaterial?有配件和包装材料控制程序吗？PRODUCTION 1.Isanupdatedsampleavailableateachproductionsection?拉上有最新的样办吗？2.Isthereaninspectionprocessbetweeneachproductionsection?每个生产过程都有检查程序吗3.Isthereafinishedproductcheckingprocess?有成品检查（装箱前）程序吗？4.Arethefinishedproductcheckersalsoresponsibleforrepairs?成品检查员同时负责修理吗？5.Arerejecteditemsclearlyidentifiedandseparated?不合货品有清楚标识并且有分开吗？6.Areproductionareaskeptcleanandtidy?生产场地干净整洁吗？7.Isthereadequatelightinthefactory,especiallyinareasthatwillaffectthequalityoftheproduct(inspection,handoperations,painting,silkscreening,printing,packing,testing,etc.)?生产场地照明良好吗？特别是影响产品制质量的地方8.Isproductionmachinerykeptingoodworkingorder?机器维护良好吗？9.Doesthefactorykeepmaintenanceandcalibrationrecordsforitsmachinery,equipmentandtools?有保存维护和校对记录吗PACKING: 1.Isthereadequatespaceforpacking?包装区域的空间足够吗?2.Isthereasampleofthefinishedpackedproductinthepackingarea?包装线上有完整的样办吗？3.Aretagsappropriatelycontrolledtopreventticketingerrors?吊牌有适当的控制以防止出错吗4.Arepackedcartonsstoredbystyle,andcolor?封好箱的产品是按照款式和颜色来储存吗？5.Isthereanauditconductedtoensurecorrectpacks?有检查确保包装正确吗？6.Doesyourcompanyconductafinalqualityauditonpackedproduct?包装好的产品有检查吗？7.Ifyes,whatAQLisused?如有，使用AQL哪个标准？Kohls零忍受等级的违反项Kohlsconsidersthefollowingviolationstobe“ZeroTolerance” 1.Wages&Benefits a.Prolongednon-paymentofwages 2.ChildLabor a.CurrentChildLabor 3.Prison/ForcedLabor a.Workersimprisoned/lockedinfactory. b.Useofbonded,forced,orprisonlabor. c.Withholdingpassportsorworkpermits. 4.DisciplinaryPractices a.Physicalpunishmentorabuse. b.Sexualharassment. c.Lockingworkersindormitories 5.Womansrights a.Pregnancytesting 6.Health&Safety a.Veryseveredangerwhichmayleadtofatality 7.AccessDenied a.Uponphysicalvisit b.ViathetelephoneKOHLS验厂问卷PRODUCTIONPLANNING&CONTROL: 1.Doesthefactoryhaveaproductionplanforthenext3-6months?工厂是否有未来3-6个月的生产计划？2.Istherealineplanorproductionloadingscheduleforatleastonemonthinadvance?有3.Doesthefactoryhavedailyproductionreports?工厂有生产日报表吗？4.Isaweeklyproductionprogressreportkepttoidentifyandcompareordersin-processandcompletedagainstorderdeliverydates?每周的生产进度报告的保留以便识别和对比正在生产的和完成的符合订单交货日期5.Isaformalpre-productionmeetingheldbeforethestartofproductionforallnewstyles?在一个新产品生产前会召天预产会议吗？6.Doesthefactoryhaveanequipmentandmachinerylist?PleasesendtoKohlsforreference.有设备和机器清单吗？QUALITYASSURANCE: 1.DoesthefactoryhaveawrittenQAprocedureormanual?工厂有书面的QA程序或用册吗？2.NameofpersoninchargeofQAinthefactory:Mr.ZhongWhatistheirtitle:ProductionManagerWhodotheyreportto:Mr.EdwardNgTitle:GeneralManager(HongKong)3.Isthereaformalizedanddocumentedinspectionprocessfor:有正式且存档的检查程序吗？RawMaterials.原料In-LineQA.制程RandomMeasurementsinFinishingArea.成品4.Doesthefactorycompleteitsownfinalaudit?工厂会进行成品检查吗？5.WhatAQLisusedforin-lineinspection:制程检查用哪个AQL标准？Finalinspection:6.WhatistheratioofQAtodirectlabor#ofworkerstofull-timeQApersonnel?QA占工人人数的比例是多少？8.Inspectionby:什么时候检查100%Final100%成品InProcess.制程StatisticalFinal2.5AQL.4.0AQL6.5AQL.9.Doesthefactoryhavecustomerswrittenspecifications?工厂有客户的检验标准吗？10.Arethereinternaltestingprocedures,ifapplicable?(electronics,furniture,foodcontainers,candles,toys,etc.)有内部测试程序吗？RAWMATERIAL: 1.Doesthefactoryhaveproperrawmaterialstorage?工厂有正确储存原料吗？2.Doesthefactoryhavedocumentedinspectionstandards?工厂有书面的检验标准吗？3.Whatpercentofreceivedrawmaterialsareinspected?来料检查百分之几？4.Doesthefactorykeeparecordofallincomingrawmaterials,includingsub-contractedparts/products?工厂有所有来料记录吗？包括外发的产品或配件？5.Isthereanincomingcontrolprocessforaccessoriesandpackingmaterial?有配件和包装材料控制程序吗？PRODUCTION 1.Isanupdatedsampleavailableateachproductionsection?拉上有最新的样办吗？2.Isthereaninspectionprocessbetweeneachproductionsection?每个生产过程都有检查程序吗3.Isthereafinished