Safety-TP-326_TEST RECORD Paper Shredder.doc

Form No.: Safety-TP-326 (Rev.1.1)Date of issue: 10-Jun-2009Page 1 of 40TEST RECORD Paper ShredderProject No.:Client:Product Name:Model No.:Requested Date:Testing Location:In-house Lab / TMP / Others:Full-test:Movability:Re-test:Class:I / II / IIIModification:Rating: V, HzConstruction check: AAdd Test after review:Tma:Standard(s):IEC 60950-1:2005 and/or EN 60950-1:2006Product configuration:Enclosure: Metal / Plastic Mass: kgPaper shredder type: strip-cut type / cross-cut typeDescription of Opening(s): Description of Motor(s):Description of Control circuit: Rated operating time / Rated resting time: Max. Normal Load (according to User Instruction):Condition A:Condition B:Condition C:Condition D:Condition E:Start Date:Finish Date:Worksheet prepared by:Signature:Date:Approved By:Signature:Date:This document is issued to replace the previous document no. Safety-TP-326 Rev.1.0 (dated 27 Feb 2009).Form No.: Safety-TP-326 (Rev.1.1)Date of issue: 10-Jun-2009Page 40 of 40Test Record for Paper ShredderProject No.:Model No.:Clause(s)*Sub-clause(s)Test(s)Result1.61.6.2Input test1.71.7.11Marking durability test2.12.1.1.1 b)Finger Test2.1.1.1 c)Pin Test2.1.1.7Discharge of capacitor test2.42.4Limited current circuits test2.62.6.3.4Protective earth resistance test2.82.8.7Switches and Relays in Safety Interlock system2.92.9.2Humidity condition test2.102.10.2Determination of working voltage2.10.3 & 2.10.4Clearance & Creepage distances2.10.5Solid insulation measurement2.10.5.8Tests for non-separable thin sheet material2.10.10Test for PD1 and insulating compound2.10.11Test for semiconductor devices and cemented joints3.23.2.6Cord anchorages and strain relief test4.14.1Stability test4.24.2.2 4.2.4Steady force test4.2.5Impact test4.2.6Drop test4.2.7Stress relief test4.34.3.2Handle and manual control test4.44.4.2Protection to hazardous moving parts4.54.5.2Normal heating test4.5.5Ball pressure test5.15.1Touch current and protective conductor current test5.25.2Electric strength test5.35.3Abnormal operating and fault conditions testAnnex BB.5 (and B.8)Locked-rotor overload testB.7Locked-rotor overload test (for d.c. motor in secondary circuit)B.10Test for Series motor* Select the applicable test(s) onlyInput Test ( clause 1.6.2 )Method: Paper shredder is operating at: U = Ur, F = Fr. The input current (True RMS) and wattage to the EUT shall be measured. Multiple rated voltages or rated voltage range, each rated voltage shall be measured. The current and power shall be taken under steady state conditions. 1.06 or 1.1 Ur and 0.9 Ur shall also be checked the EUT can operate normally.Sample No.: _Result:Load cond.Test InputMeasuredCurrent (A)MeasuredPower (W)RatedCurrent (A)ResultsVoltage (V)Freq. (Hz)Deviation (%)P/FEquipment used: Tested By:Date:Checked By:Date:Marking Durability Test ( clause 1.7.11 )Method: Marking is rubbed by hand for 15 s with a piece of cloth soaked with water. Marking is again rubbed by hand for 15 s with a piece of cloth soaked with petroleum spirit.Result:Sample No.: _1.7.11Marking testLegible?Easily be removed?Curling?Yes NoYes NoYes NoNote: Attach the marking below or indicate the marking methodEquipment used: Tested By:Date:Checked By:Date:Protection of Operator Finger Test ( clause 2.1.1.1 b )Method: EUT: Remove all operator-detachable parts, including fuseholders; open all doors and covers which are user accessible (lamps are not removed); operator separable connectors disconnected (not including IEC60083 plug & socket-outlet); movable parts are in most unfavorable positions. Jointed finger is applied to openings of enclosures without appreciable force, in every possible position (EUT 40kg is not tilted). Openings are further tested by straight unjointed finger with 30N force. If the test finger enters, jointed finger is repeated as above but with a force up to 30N to test.Sample No.: _Result:1. The test finger (can / can not) contact with bare parts of ELV circuits.2. The test finger (can / can not) contact with bare parts at hazardous voltage.3. The test finger (can / can not) contact with functional insulation or basic insulation of parts or wiring at hazardous voltage.4. The test finger (can / can not) contact with unearthed conductive parts separated from ELV circuits or from parts at hazardous voltage by functional insulation or basic insulation only.Additional description, if any:Equipment used: Tested By:Date:Checked By:Date:Protection of Operator Pin Test ( clause 2.1.1.1 c )Method: Test pin is applied to the EUT openings in external enclosure. Operator detachable parts (including fuseholders, lamps etc.) are not removed; Doors, covers etc. are closed in the test. Test pin is applied in every possible position (EUT 40 kg is not tilted) without appreciable force.Sample No.: _Result:1. The test pin (can / can not) contact with bare parts at hazardous voltage.Additional description, if any:Equipment used: Tested By:Date:Checked By:Date: Discharge of Capacitor Test ( clause 2.1.1.7 )Method: EUT: U=1.06 or 1.1 Ur, F=Fr. Maximum X-capacitors and/or maximum bleeding resistors shall be installed in both mains supplies. Measurement of the voltage decayed, shall be achieved by storage oscilloscope having high input impedance ( 100 MW). The power switch of the EUT shall be either in ON or OFF position. The test shall be repeated with the primary fuse removed if the fuse locates after the X-cap. The voltage at the time of disconnection (Vo) and the time constant (the time when the original voltage Vo decayed to its 37%) shall be recorded. The time constant shall not exceed 1s for pluggable equipment type A and 10s for pluggable equipment type B. When the total capacitance of the X-capacitor is not more than 0.1 uF, no test is required. When testing the discharge voltage by oscilloscope, dc coupling shall be used.Sample No.: _Test voltage: _Result:2.1.1.7discharge of capacitor testMeasurement locationFuse In/OutSwitch positionOriginal voltage VoMeasured time constantLimitResultNote: the time constant is the time when the voltage decays to 37% of its original value.Equipment used: Tested By:Date:Checked By:Date:Limited Current Circuits Test ( clause 2.4 )Method: EUT: U=1.06 / 1.1 Ur, F=Fr. The terminals of limited current circuit or the terminal to earth are connected to a 2000 W non-inductive resistor An oscilloscope is used to measure voltage of the resistor. Current is calculated from the voltage and resistance. Repeated above with single insulation failure (basic insulation or supplementary insulation) or a single component failure simulated one at a time. Components with double or reinforced insulation are not simulated. Limit for a.c. current is 0.7X k mA (k is frequency in KHz, but max. 70mA), d.c. is 2 mA.Sample No.: _Result:2.4Limited Current Circuits Test Condition:Measured betweenVoltage (Vp / Vdc)Frequency (Hz)Current (mA)Limit (mA)Circuit capacitance (uF)ResultEquipment used: Tested By:Date:Checked By:Date: Protective Earth Resistance Test ( clause 2.6.3.4 )Method:If the current of the circuit is 16A or less: The test current is 2 times of the protective current rating of the circuit. The test voltage does not exceed 12 V; and test duration is 120 sec. The resistance of the connection between the protective earthing terminal or earthing contact and parts required to be earthed shall not exceed 0.1W.If the current of the circuit is exceed 16A: The test current is 2 times of the protective current rating of the circuit. The test voltage does not exceed 12 V; and test duration is as shown in Table 2E. The voltage drop across the bonding conductor shall not exceed 2.5VThe resistance of the protective earthing conductor of the power supply cord is not included in the resistance measurement.Result:2.6.3.4Protective Earth Resistance TestCurrent rating of the circuit or EUT (A)Test conditionMeasured(W or V)Limits(W or V)_V, _A, _min._V, _A, _min._V, _A, _min._V, _A, _min._V, _A, _min.Equipment used: Tested By:Date:Checked By:Date:Switches and Relays Tests ( clause 2.8.7 )A switch or relay in safety interlock system shall comply with 2.8.7.1 and pass the tests of 2.8.7.3 and 2.8.7.4 pass the tests of 2.8.7.2, 2.8.7.3 and 2.8.7.4Method: 2.8.7.1 the contact gap shall be checked during the clearance measurement of 2.10.3. 2.8.7.2 overload test- The contact of the interlock is subjected to an overload consisting of 50 cycles of operation at the rate of 6 to 10 cycles per minute, making and breaking 150% of the current imposed in the application- If the contact switches a motor load, the test is conducted with the motor in a locked rotor condition- After the test, the switch or relay shall still be functional 2.8.7.3 endurance test- The contact of the interlock is subjected to an endurance test, making and breaking 100% of the current imposed in the application at a rate of 6 to 10 cycles of operation per minute- The test is 10000 / 100000 operating cycles- After the test, the switch or relay shall still be functional 2.8.7.4 electric strength test- An electric strength test is applied between the contacts after the tests of 2.8.7.2 and 2.8.7.3.Sample No.: _Result:Normal Operation Current (A): _After the test(s), the switch or relay (was / was not) functional.Electric strength test after overload and/or endurance test:Location under testOperating voltage (peak/d.c.)Test voltage (a.c./d.c.)ResultEquipment used: Tested By:Date:Checked By:Date:Humidity Condition Test ( clause 2.9.2 )Method: EUT: Cable entries are left open, if any; knock-outs are opened, if provided. EUT: Electrical components, covers etc. which can be removed by hand are removed and subjected. Before being placed in the chamber, EUT is brought to a temperature between the specified temperature and a 4K higher temperature. Test conditions: 2 days, 91-95% RH, 20-30C. Immediately after the humidity treatment, the EUT shall withstand the Electric Strength Test as Sub-clause 5.2.Sample No.: _Test start date/time: _Test completion date/time: _Result:There (was / was no) damage to the insulation of the apparatus as a result of the Humidity Condition Test.Electric strength test after humidity treatment:Location under testOperating voltage (peak/d.c.)Test voltage (a.c./d.c.)ResultEquipment used: Tested By:Date:Checked By:Date:Determination of Working voltage ( clause 2.10.2 )Method: Equipment under test (EUT) must be loaded to its normal load. EUT must be measured at lowest and highest rated input voltage.Result:Location between:Insulation RequiredPeak VoltageRMS VoltageModel/Sample No.Equipment used: Tested By:Date:Checked By:Date:Clearance and Creepage distance ( clause 2.10.3 & 2.10.4 )Sample No.: _Pollution degree: _ Material group: _ Overvoltage category: _Result:Location between:Working Working Creepage (mm) Clearances (mm)(insulation required)Voltage (Vp)Voltage (Vrms)MeasuredLimitMeasuredLimitDP = different potential B = basic insulation S = supplementary insulation R = reinforced insulationEquipment used: Tested By:Date:Checked By:Date:Solid Insulation Measurement ( clause 2.10.5 )Method:Minimum Distance Through Insulation (where peak working voltage exceeds 71 V) Supplementary or Reinforced Insulation shall have a minimum distance through insulation of 0.4 mmThin Sheet Material SI: comprises at least 2 layers, each layer pass electric strength test of SI. SI: comprises 3 layers, each two layers pass electric strength test of SI. RI: comprises at least 2 layers, each layer pass electric strength test of RI RI: comprises 3 layers, each two layers pass electric strength test of RI.Sample No.: _Result:2.10.5Solid Insulation MeasurementAdd/delete table rows by means of Ctrl-Insert or Ctrl-Delete when the cursor is inside the table.Distance through insulation di at/of:U r.m.s. / Upeaktest voltage (V)required di (mm)Di (mm)Thin sheet materialAdd/delete table rows by means of Ctrl-Insert or Ctrl-Delete when the cursor is inside the table.MiThin at/of:U r.m.s. (V)test voltage (V)required layers LayersEquipment used: Tested By:Date:Checked By:Date:Tests for non-separable thin sheet material ( clause 2.10.5.8 ) Method: Three test specimens in the sheet of 70-80 mm width supplied by the manufacturer. Tested by the mandrel model of Figure AA.1. A metal foil is placed close to the surface of the test specimen and submitted to a pull of 1 N. The metal foil shall be positioned that its borders are 18 mm away from the borders of the specimen. The specimen is submitted to a pull of 150 N at its free end. The specimen shall be slowly rotated forwards and backwards three times by 230o without jerk. Test voltage of 1.5 times of that for reinforced insulation but not less than 5 kV is then applied.Result:2.10.5.8Mandrel testPart which the thin sheet material appliedThe specimen breaks during the test?Breakdown during the voltage test?Note: Affix the samples belowEquipment used: Tested By:Date:Checked By:Date:Test for PD1 and insulating compound ( clause 2.10.10 )Method: One sample is subjected 10 times to the following temperature cycle: 68 h at T1 2C 1 h at 25C 2C 2 h at 0 C 2C 1 h at 25C 2CT1 = the temperature of the parts measured in 4.5.2 + Tma Tamb + 10K, or 85C, whichever is higher. The sample is subjected to the relevant electric strength test of 5.2.2 after the humidity conditioning.Sample No.: _Thermal cycle start date/time: _Thermal cycle completion date/time: _Humidity treatment start date/time: _Humidity treatment completion date/time: _Result:Insulation / Parts Under TestGrade of insulationWorking Voltage (peak or d.c.)Test Voltage (peak or d.c.)Breakdown (Y/N)There (is / is no) cracks in the insulating material.There (is / is no) voids in the insulating material.Equipment used: Tested By:Date:Checked By:Date:Test for semiconductor devices and cemented joints ( clause 2.10.11 )Method: 3 samples are subjected 10 times to the following temperature cycle: 68 h at T1 2C 1 h at 25C 2C 2 h at 0 C 2C 1 h at 25C 2CT1 = the temperature of the parts measured in 4.5.2 + Tma Tamb + 10K, or 85C, whichever is higher. 2 of the samples are subjected to the humidity treatment of 2.9.2 and the relevant dielectric strength test of 5.2.2, however, the te