集装箱基础知识-集装箱生产流程.doc

集装箱基础知识（二） 集装箱生产流程集装箱生产的流程是怎样的呢？下面这张表格，按照先后顺序，为我们列出了从采购到完工的各个关键环节。只要我们认真阅读，就能了解集装箱的生产流程啦。工序working process项目item一、原材料采购Raw and processed material purchasing卷钢coil steel 内角柱inner post方管 square tube型钢 type steel角件corner fitting扁铁（扁钢）flat iron/flat steel门铰链door hinge锁杆及配件locking device with parts绳钩 lashing ring木地板 floor board门封条 door gasket通风器 ventilator铭牌 consolidate plate密封胶 sealant油漆paint二、开卷De-coil开卷 de-coiling 见图1、图2三、预处理Material pretreatment喷砂前材料处理 material pretreatment/preparation 见图3打砂 blasting 喷富锌底漆 zinc primer application 见图4迭板、标识、堆放 placing and marking 见图5、图6四、剪切/冲压Cutting/shearing/forming整平 re-flatting 见图7压型 forming 见图8底侧梁罗拉 B.S.R forming 见图9波纹板罗拉 side panel forming剪切/冲切shearing/cutting 见图10、图11标识 marking 见图12五、装焊总体要求Total requirement for welding(装焊包括以下五个部分)来料检查material checking 装配 assembling坡口 beveling 见图13焊接 welding1)后框Rear frame（见图14）门板装焊 door panel welding后角柱/角件装焊 rear post/casting welding 见图15后角柱拉伸试验 rear post tensile testing门框装焊 rear frame welding门端清理、修磨 touching up/repairing工序working process项目item2)前框Front frame见图16前角柱/角件装焊 front post/casting weld前角柱拉伸试验 front post tensile test前框装焊 front frame weld前端清理、修磨 touch up/repair3)底架Base structure装配底架 base structure assembling底架翻身焊接 见图174)侧板Side panel侧板拼接 side panel jointing- tack welding 侧板拼板自动焊 auto-welding for side panel 见图18、图19侧板与顶侧梁装焊 welding of side panel/T.S.R5)顶板Roof 顶板拼板 roof panel jointingtack welding 见图20顶板拼板自动焊 auto-welding for roof panel 见图21六、总装 Main assembly/general assembly总装台装配 assembling at total assembly station 见图22箱内焊接 inside welding 见图23箱外焊接 outside welding 见图24箱底焊接 base welding 顶板装配 roof fixing顶板焊 roof to T.S.R welding清理、修磨 touching up/repairing七、整箱打砂 Whole box blasting箱外、箱内喷砂 inside/outside blasting 见图25箱体修理 touching up/repairing八、油漆Painting底漆、中间漆、面漆、内面漆喷涂 paint application (base primer or zinc primer/2nd coating or medium primer/top coating or top primer/interior top coating) 见图26、图27、图28分色anti-cross-pollution 见图29九、完工Finishing line底架涂胶applying sealant on base 见图30木地板装配applying floor board 见图31木地板钻孔 drilling holes 见图32、见图33紧地板钉 tightening floor tap screw 贴箱标 sticking decal/mark 见图34安装铭牌 consolidate plate 见图35装通风器 fixing ventilator 见图36装门封 applying door gasket 见图37安装门封压条 applying gasket retainer 装锁杆 applying door locking device 见图38清洁 cleaning检查漏光 checking