企业培训_dek高级企业培训管理资料

MicronAdvancedTrainingModules ToolsList HiddenSlide Seenotespage CopyrightStatement ThecontentofthispresentationisconfidentialandthecopyrightofDek Itisintendedfortheexclusiveuseoftherecipient ThecontentmaynotbecopiedinwholeorpartwithoutthepriorwrittenpermissionofanauthorisedofficerofDek CourseGoals UponcompletionoftheAdvancedMaintenancetrainingprogramyouwillbeableto Understandtheoryofoperationofallmajorcomponentsandsub assembliesPerformsub assemblyreplacementproceduresPerformmachinecriticalsettingsandcalibrationsUseISCANHealthcheckUandKnowledgebasetoassistfaultfindingRecoverfromcomplexmachinefaultsPerformmachineSPCbenchmarkingtests CourseContent MachineInstallationSoftwareInstallationElectricalsystemstheory replacementproceduresISCANHealthcheckAllsub assemblymodules ElectricalandmechanicaltheoryofoperationAdjustmentsandsettingsReplacementproceduresCalibrationsSPCbenchmarktestSPCdiagnosticsAdvancedtroubleshootingUseDEKWebsite KnowledgeBaseandEscalationprocedures PrintCarriage Squeegeemechanism ProFlow PasteDispenser ASM ScreenAlignment Rails Cameraassembly LinearandRotary BlueUSC Cyclone RisingTable Courtesyandsafety WearPERSONALPROTECTIVEEQUIPMENTwithpasteandsolventbasedproductsIfindoubtpresstheESTOP PersonalSafety MOVINGMACHINEPARTSMAYCAUSEINJURYDURINGTHISCOURSEWEWILLOPERATETHEMACHINEWITHCERTAINCOVERSREMOVEDALWAYSENSURESYSTEMPOWERISREMOVEDPRIORTOUNDERTAKINGANYWORKONTHEMACHINE WARNING ClassroomSafety SafetyforLinearmotors Objective1 Locatethehazardousareasofthemachine ImpactofLeadFree Installation Installation FitandremovealltransitbracketsPerformlevellingprocedure 4and or5leglevelling PerformacheckdiskondrivesC D E i e chkdskc r fRunSPCtestReviewon sitecustomertrainingrequirementsReviewinstallationmanual anyquestions Objective2 Performmachineinstallationprocedures SoftwareInstallation The software consistsof theappropriatesystemdiskforthePCaDEKsoftwarediskadiskcontainingthelateststdfeatfile themachinekeyandanyspecifickeysforthemachine Whenthesystemdiskisloaded itcreates3partitions C WindowsXPTMoperatingsystemD DEKsoftwareUpdatedbynewbuildissuesorservicepacksE DataCalibrationsfiles productfiles featureskeyetc ShouldbebackedupregularlySubsequent ghosts overwriteCandDonly leavingthedatadriveundisturbed SoftwareInstallation Objective3 Performmachinesoftwareinstallation Version9Software PerformsoftwareinstallationofV9ReviewV9trainingmoduleInstallV9DesktopDemoontoyourlaptop SoftwareInstallation SoftwareInstallation SoftwareInstallation Electricaltheory PC PowerSupplyM37 ControlEnclosureM36 USB USB ControlSystem TheCoresystemhas3mainelectricalenclosures PowerSupply AllDCunitacceptingmainsinputvoltages115to230VAC 10 Notransformertapping Nolineconditionersneededforpoorfactorymainssupplies ControlEnclosure Small simpleunit AllinternalinterconnectionbyPCB nointernalwiring PC I Bus newermachines orAdvantech oldermachines PC PowerSupplyM37 ControlEnclosureM36 USB USB Systemcommunication USBHub KeyboardMouse Touchscreen Flashdisk Theflashdiskisboltedtotheprinterframe attherearonlatestmachines NowcombinedwiththeDK2dongle Itstoresmachinetype serialnumber numberofprintsmadeetc Thetouchscreenisaresistivetype ThekeyboardisanIRorwiredtypewithintegraltrackball USB OR CANSystem ThisconfigurationiscorrectfortheDunkermotorbutthenewerBergerLahrmotorwithintegralNodewillhavethesamelinein lineoutastheothernodes PowersupplyM37 PSU242V 48VDCSMPSU PSU1Multi RailSMPSU 42Vor48VDCswitched 24VDCUn switched 12VDCUn switched 5VDCUn switched 12VDCUn switched Powersupplymonitor Safetycircuit E Stop Interlocks 2Handcontrol Systemswitch USB MainsI P Circuitbreakers 24VDCswitched Contactors 115 230VAC M37BlockDiagram VacuumPump PCMains PowersupplyM37 Objective4 Completediagraminworkbook PowersupplyM37 E stopcircuit simplified Task Completediagraminworkbook E stopcircuit simplified E stopCCTLEDindications Task Completediagraminworkbook E stopCCTLEDindications E stopcircuit Monitorcardmeasures64DCvoltagesintheM37powersupplyandreportsthemtothePCviaUSB Itmeasuresbothsidesofeverycircuitbreaker ShowspowerGOOD BADandbreakerIN OUTforallDCpowercircuits PCdisplayshowsaverage maxandminvoltagevalues PowergoodshownGREEN faultconditionshownRED Updatesevery2sec Powersupplymonitor Objective5 MonitorDCvoltagesusingpowermonitorsoftware ControlenclosureM36 ControlEnclosure Rotarymotors Linearmotors ControlEnclosurecardlayout X1 X2 X3 X4 X5 X6 X7 Objective6 Completediagraminworkbook ControlEnclosurecardlayout X1 X2 X3 X4 X5 X6 X7 DualStepperXfactuatorXractuator DualStepperFrontSq RearSq DualStepperYactuatorMovingRailRTCVane NextMoveESInterface NextMoveESMotionController EuroFlexDriveCameraXAxis0 Linearonly EuroFlexDriveCameraYAxis1 Linearonly Nextmoveinterfacecard Task Checkvoltagetolerancesusingknowledgedbase NextmoveEScard Node1 Dualstepper X1 X2 X3CardsareinterchangeableSolongasthebitswitchesareconfiguredappropriatelyi eforRTCorMicroStepmotors ElectricalsystemQuiz WhichconfigurationsandsettingsmustbecompletediftheNextmoveEScardischanged Name3locationswhere 24vcanbemonitored Whichcardsareinterchangeablefortroubleshootingpurposes Task Completetheanswersinyourworkbook Electricalenclosures WithAdvantechPC WithI BusPC I busPC DigitalCamera I BusPC Digitalcamera I BusPClayout Objective7 Completediagraminworkbook I BusPClayout PCSystemmotherboard FirewireCard IEEE1394 I BusPC Analoguecamera I BusPC Analoguecamera Visioncard Visionadaptorcard AdvantechPC analoguecameras AdvantechPC GreenCamera AdvantechPC GoldCamera AdvantechPCcardlayout Advantech Singleboardcomputer Visioncard Visionadaptorcard PCTasks CheckthePCBIOSsettingsAlwayscheckthetechnicalreferencemanualNEVERrestoreBIOSdefaults Use PCHealthStatus inBIOStomonitorinternalvoltagesandtemperatures RemovethePCanddisassembleparts Troubleshooting Hiddenslide seenotespage Sensorsandswitches Objective8 Identifyandtestsensorsandswitches Sensor SwitchSchematics SolidStateSensors Through beamoptoLong throwoptoCapacitiveproximitySensors Switches ReedswitchSafetySwitchMicro switchPressureSwitch Sensorstasks Monitorthesignaloutputofthecamera Y homesensorusingthediagnosticssoftwareMeasurethesupplyvoltageatthecameraYhomesensorMeasurethesignalvoltageoutputfromthesensorinbothonandoffstatesRepeatthetasksabovefortherailliftedrightsensorIsthereadifference Ifyeswhy Task Completethedetailsinyourworkbook Singleunitincludesservomotor driveelectronics encoder processorandCANopeninterfaceUnitsareconnectedviaCANbusCamera X Rotarymachines Camera Y Rotarymachines PrintCarriage ServoMotor Driveelectronics Processor CANopeninterface CANBus DCPower Gearbox CANopenservomotor Servomotorblockdiagram MOTOR CANSERVOMOTORMODULE V Objective9 Completethediagraminyourworkbook V ServoPowerPSU LogicSupplyPSU PrintCarriage Servomotorblockdiagram PrintCarriageNode7 MOTOR HOME ENCODER CANbus CANSERVOMOTORMODULE 42 48VDC PrintCarriage 24VDC LogicSupplyPSU1 NextmoveES ServoPowerPSU2 CanOpenStepper SteppermotorwithCANbusinterfacePasteDispenser shown RTCmovingrailhome STEPPER Steppermotor Requiresstep directionNopositionalfeedbackFrontSqueegeeRearSqueegeeRailWidthXf Xr Yactuators StepperMotortheory Thisisabi polar2 phasestepperdriveconfigurationasusedin SqueegeesActuatorsMovingRailStepandDirectionsignalsintotheDualstepperdrivecardareconvertedtoswitchingsignalsforthe H bridgecircuits Q1 Q8 Steppermotorblockdiagram MOTOR Home StrainGauge X PSU FrontSqueegee Objective10 Completethediagraminyourworkbook Steppermotorblockdiagram Home StrainGauge PSU1 NextmoveES DualstepdriveX2 NextmoveInterface PrintCarriageNode3 CANBus FrontSqueegee MOTOR MicroStep Newdevelopment Micro stepusesexistinghardwareActuatorresolutionCurrent 3 41micronsMicro step 0 4micronsMicro stepuses1 8thstepcardconfigurationWillintroducea jiggle effectI e everyalignmentmovement even0microns willhaveabackwardsandforwardsmoveintopositionNoeffectoncycletime Simpledcmotor SimpleConstructionUSCpaperfeedCyclonescrubmotor DCMOTOR DCmotorblockdiagram V V PSU MOTOR USCPaperfeed V Objective11 Completethediagraminyourworkbook NextmoveES UnderScreenCleanerNODE4 MOTOR CANbus PSU1 USCPaperfeed 12VDC24VDC 24V DCmotorblockdiagram SpeedcontrolbyadjustingpotentiometerondriveHightorqueavailableforhighspeedandheavyboardapplications Requireenable directionandstart stop withdynamicbraking DCconveyormotors Conveyormotorblockdiagram MOTOR PSU V FrontTransportBelt V Task Completethediagraminyourworkbook NEXTMOVE NEXTMOVEINTERFACE MOTOR PSU1 24vDC Enable Direction FrontTransportBelt 24VDC Conveyormotorblockdiagram MotorTypeUsage Objective12 Identifymotortypesusedonthemachine MotorHomingsequence Forward Reverse Stop HomeSensor MotorDrive AllmotorsexcepttheRisingTable RisingTableHomingsequence Forward Reverse Stop HomeSensor MotorDrive Objective13 Describethehomingsequenceofeachmotortype ControlAreaNetwork CANBus WhyCAN ReducedwiringFutureproof easeofaddingoptionsCANOpenspecificationallowsmultiplemanufacturestobesourcedShortreactiontimesforprioritycommandsFaultanalysisbuiltintoarchitecture abilitytorecoverSimplicityofinterface mechanicalandelectrical CANFeatures UsesLinetopologypartcipantsareconnectedparallelviabus DEK Datatransmissionspeedof500Kbit sec DEK Dataexchange Eachdevice Node maysenddataifbusisnotoccupiedCOB sarereadbyallNodesbutanyactionisonlyperformedbytheaddressedNode s ACOB ID COBidentifier determinesthereceivingNodesaddressandthepriorityofthemessage CANDevices CANbuscomponents I ONodesServoNodesCANTransceiver onboardNextmoveES CANbustheory ControllerAreaNetworkCAN DEKCANarchitecture CAN NextmoveES Tx Rx Transceiver CANHigh CANLow 0V 24V NodeElectronics Forthenodetoreadthebuslevelcorrectlyitisimportantthatsignalreflectionsareavoided Thisisdonebyterminatingthelinewitharesistoratbothendsofthebus NodeElectronics 24VLogicSupply 24VLogicSupply 120 120 FromBG9010 Dunkermotor OrBergerLahrmotorassembly Objective14 Completedetailsinworkbook Nodes FrontofMachine PlanView RisingTablemotor Dunker Node6 MainMachineNode2 ScreenCleanerNode4 PrintCarriageI ONode3 PasteDispenseNode10 Camera Y onmotor Node9 PrintCarriage onmotor Node7 Camera X onmotor Node8 PrintCarriage NextMoveESCardNode1 CANMaster RisingTablemotor BergerLahr Node6 CommunicatesviaCANbusMultiplesensorinputsMultipleoutputsincludingsolenoiddrives MainmachineI Onode2 Power CANBusactivityLED s CheckKnowledgebaseforissuestatusandrelatedarticles CommunicatesviaCANbusMultiplesensorinputsMultipleoutputsMountedonPrintCarriageSupportforallPrintCarriagefunctionalityincludingTemp Hum PrintPressure includesamplifier PasteRollHeightMonitoring ProFlow Pastedispensing PrintcarriageI ONode3 CheckKnowledgebaseforissuestatusandrelatedarticles CommunicatesviaCANbusMultiplesensorinputsMultipleoutputsSolventpumpdrivecircuitSupportforallunderscreencleanerfunctionalityincludingpaper vortex pumpedorpressurisedsolvent ScreencleanerI ONode4 CheckKnowledgebaseforissuestatusandrelatedarticles Servo StepperMotornodes EitherseparateBG9010orintegralnodedependingonmotortype Servonode6 RisingTable Servonode7 PrintCarriageServonode8 CameraX rotaryonly Servonode9 CameraY rotaryonly Steppernode10 Pastedispense option ServoNode11 Boardstopnode RTC StepperNode12 MovingRail RTC ServoNode13 PasteManagementfor BigRed Nodes Objective15 Completedetailsinworkbook Nodes PracticalExercise MeasureCANbuslineresistance WithCANcableconnectedtoNextmoveEScard 60 2x120 inparallel WithCANcabledisconnectedfromNextmoveEScard 120 Disconnect 24VtoanodeandpoweronmachineWhatmessageisdisplayed Task Completetheworkbooktasks CANbustroubleshooting CheckPowersuppliesusingPowerMonitorLookattheEventLogforcluesCheckCCTbreakersDeterminewhichNodeiscausingtheproblem ThiscanbedoneusingISCAN TestCanbuswiresforcontinuityandresistanceCheckNextMoveEShasinitialisedOKCheckvoltagestoNode s ISCANHealthchecksoftware IntelligentScaleableControlAreaNetworkTestsconditionofeachnodeonCANbusProvidesdiagnosticfeedbackregardingCANbuserrorsTestsFirewirecamerafunctionalityTestsServomotorperformanceTestsLinearmotorencoderperformanceMonitorsAnalogueanddigitalinputsandoutputsoneachnode ISCANHealthchecktasks DownloadISCANHealthchecktoamemorydeviceInstallISCANHealthcheckonmachineDisconnectnodeandobservefeedbackTestthecamerafunctionalityTestPrintCarriageperformanceTestNodeinputsandoutputs Reference ISCANHealthcheckuserandhelpnotesObjective16 Completeactivitiesinyourworkbook EventLogAnalysis AgoodtroubleshootingtoolCheckforerrormessagesCheckknowledgebaseforerrorcodedefinitionsCheckwhathappenedleadinguptotheproblem Objective17 Completeactivitiesinyourworkbook Troubleshooting Hiddenslide seenotespage Pneumatics ThePneumaticmoduleconsistsofthefollowingsub assemblies SolenoidbankatrearSolenoidbankonprintcarriageRegulatorsMainsinputChaseclampBoardclampPastedispenserSnuggersMainspressuresensor Solenoidvalves Valvetype5 2Fordoubleactingcylinders Valvetype3 2Forsingleactingcylinders PneumaticsTasks AdjustmainsinputwithintoleranceReplaceasolenoidvalveManuallytestthefunctionalityofallpneumaticsolenoids Objective18 Completeactivitiesinyourworkbook Electricalschematic Pneumaticschematic MachineModules PrintCarriage ThePrintCarriagemoduleconsistsofthefollowingsub assemblies PrintCarriageMotor Node7 PrintcarriageI ONode3HomeSensorDriveBelt PrintCarriageTasks RemoveandrefitprintcarriagebeltRemoveandrefitmotorCheckprintcarriagehomeposition Objective19 Completeactivitiesinyourworkbook PrintCarriageSchematic SqueegeeModule Thesqueegeemoduleconsistsofthefollowingsub assemblies 2xSqueegeesteppermotors2xDrivebeltsDualstepperdrivecard X2 StrainGauge2xmicroswitchhomesensors SqueegeeModuleTasks Testthestraingaugelinearity completeworkbooktaskRemoveandstripdownandre buildthesqueegeeheadPerformasqueegeepressurecalibrationwithpressurejigPerformsqueegeeheightcalibration Objective20 Completeactivitiesinyourworkbook SqueegeeModuleSchematic ProFlowModule TheProFlowmoduleconsistsofthefollowingsub assemblies Print headmechanismPressuremechanismTransferhead1xsteppermotor1xdrivebeltDualstepperdrivecard X2 HomesensorCassettelowsensor digital ORPastelevelsensor analogue withamplifierSoftwareControlledAirpressureRegulator SCAR ProFlowModuleTasks SwapfromSqueegeestoProFlowAdjustProFlowcassettelowsensorSetProFlowcontactpositionCalibratepasteemptyandfullandconfigureTimeToGo Objective21 Completeactivitiesinyourworkbook ProFlow PasteDispenserModule Thepastedispensermoduleconsistsofthefollowingsub assemblies 1xCANOpensteppermotor Node10 1xDrivebeltTiltactuatorHomesensorsPastelevelsensorDispenserup downsensorsTiltup downspeedcontrolpneumaticvalves PasteDispenserTasks RemovepastedispenserbeltandreplaceRemovepastedispensermotorandreplaceAdjustpastelevelsensorAdjustpneumaticcontrolsforsmoothtiltupanddownoperation Objective22 Completeactivitiesinyourworkbook PasteDispenser TheASMmoduleconsistsofthefollowingsub assemblies ChaseLeftandrightchaserailassembliesPneumaticreleasevalvesScreenchangemechanismScreenatcentrelongthrowoptoScreeninpositionreflectiveoptoScreenclampsDriptraymechanism AdjustableScreenMount ASM RemoveChaseRailReplaceASMCableReplacechaserailandcheckchasetotablelevelAdjustscreenloadsensorSetscreenchangeleverupanddownsensorpositions ASMTasks Objective23 Completeactivitiesinyourworkbook AdjustableScreenMount ASM ScreenAlignmentModule Thescreenalignmentmoduleconsistsofthefollowingsub assemblies 3xScreenActuators Xf Xr Y 2xChaseClamps4xChaserollercounterplatesChaseclampairregulatorDualStepperdrivecards X1 X3 Replacedascompleteassembly STENCIL BOARD STENCIL STENCIL BOARD BOARD Alignmenttheory ScreenImage Board Board ScreenImage Xr Xr Xf Xf Y Y Alignmenttheory Limitsoftravel Xf Xr 9approx Y 9mmapprox Offsets Y 1mm X 1mm theta 1000aSec Alignmenttheory Theactualdistancemovedbytheactuatorswillbedeterminedby DistancebetweenboardandstencilCamerascaleandoffsetcalibrationfactorsAppliedoffsetsAlignmentweightingPitchofactuatorleadscrewStepconfigurationofdrivecardSmallestmoveabledistance3 41micronscurrently0 4micronswithmicro stepintroduction AlignmentProblems SPCProblems Keyfactors ChaseclampgapChaseclampfrictionduringalignmentGroovesinrollercounterplatesDamagedactuatorsFaultysteppermotor ScreenAlignmentTasks RemoveandreplaceanactuatorRemoveandreplaceachaseclampCheckrollercounterplatesforwearAdjustchaseclampairgapAdjustchaseclampairpressureandmeasureclampstrength Objective24 Completeactivitiesinyourworkbook ScreenAlignment TransportRails Thetransportrailmoduleconsistsofthefollowingsub assemblies FrontandrearrailsRailwidthsteppermotorDualstepperdrivecard X3 TransportbeltsBeltdriveDCmotorsBoardclampsBoardclampregulator4xGasdampers2xClatterbarsMovingrailhomesensorBoardatleftandrightsensorsRailliftedleftandrightsensors TransportRailsTasks RemoveandreplacerailwidthdrivebeltMeasureandadjustfrontandrearrailparallelismMeasureandadjustboardclampparallelismAdjustguideboardedgesPerformrailtotableheightadjustmentWithnewsettingkitpartno 193177 Roundbelts Withnewsettingkitpartno 193178 Flatbelts SetrailhomepositionCalibratefrontrailandrearraildrivebeltspeedAdjustboardclampregulatorwithintoleranceAdjustflowcontrollerstoensurerailsclampandunclampsmoothlyAdjustboardatleftandrightsensorsAssemblefoil lessboardclampsandperformheightadjustment orsnuggersiffitted Objective25 Completeactivitiesinyourworkbook TransportRails CameraSystem Rotary Thecamerasystemconsistsofthefollowingsub assemblies DigitalorAnalogueCameraPCIinterfacecardorVisioncard s andvisionadaptorcardCamera X CANservomotorassy Node8 Camera Y CANservomotorassy Node9 XandYdrivebeltsXandYthroughbeamoptohomesensorsBoardstopassyBoardatstopreflectiveoptosensor SingleunitincludesCANOpenservomotor driveelectronics encoder processorandCANopeninterface ServoMotor Driveelectronics Processor CANopeninterface CANBus DCPower Gearbox CameraRotaryMotor Removeandre fitcameraRemoveandre fitXandYtimingbeltsMeasureandadjustcamerax carriageparallelismAdjustboardatstopsensorPerformCameraPositionalAccuracy CPA TestInSPCDiagnostics CameraTasks Rotary Objective26 Completeactivitiesinyourworkbook Firewire Run1394camerautilityCheckwindowsdevicemanager CameraSystem Rotary Highspeeds Themaximumspeedofalinearmotorislimitedonlybythebusvoltageandth