设备管理_如何维护公司的设备能得到最大的赢利

HowtoMaintainEquipmentforCompaniestoGetMaximalProfit DongLiang Ph DRCGroupCo Ltd NorwayNovember10 12 1999Jinan China InternationalWorkshoponPlantEngineering 99Jinan 2 2020 2 23 PresentationOutline OverviewoftheNorwegianOilIndustryGrowingdemandsformaintenanceRiskBasedMaintenanceSystemizationofMaintenanceProgramsContinuousImprovementofMaintenanceProgramsConcludingremarks 3 2020 2 23 Oil GasProduction Norwayistheworld s2ndlargestoilexportcountryAnnualoilproductionabout150milliontonandnaturalgasabout30billionM3Over80offshoredrillingandproductionplatformsinoperation 4 2020 2 23 Operation Firstwellwasdrilledin1966Currently9operatorsand18partnerlicenseecompaniesStatoilisthenationaloilcompanyandisinvolvedineveryproductionoperation 5 2020 2 23 Challenges HighproductioncostsduetoharshoffshoreenvironmentHighexplorationcostsHighinvestmentHighsafety environmentrequirementsHighoperation logisticscostsHighlaborcostTurbulentoilpriceSeriouscompetition 6 2020 2 23 GrowingDemandsforMaintenance Incompliancewithstatutorylaws regulations andrequirementsHighequipmentreliability health safety andenvironmentHighequipmentavailability productivityHighproductqualityReductionofmaintenancecosts 7 2020 2 23 MaintenanceTechnologyDevelopment ChangeofmaintenancestrategyRiskBasedMaintenanceSystemizationofmaintenanceprogramsContinuousimprovementofmaintenanceprograms 8 2020 2 23 1950 1960 1970 1980 1990 2000 Breakdown FixedIntervalPM RCM CBM TPM DevelopmentofMaintenanceStrategy RBM 9 2020 2 23 RiskBasedMaintenance Concept Maintenancestrategyandeffortdependonequipment componentrisksWhy RiskAssessmentRisk Consequence ProbabilityConsequences HealthandsafetyEnvironmentDeferredproduction serviceMaterialdamages 10 2020 2 23 AnImportantConcept MaintenanceRelatedCosts Directcosts Routineservices CBS Predictive Preventivetasks CPM Correctivetasks CCM Indirectcosts ManagementAdministrationSupportsFailureconsequencecosts CRISKEX Health Environment andSafety HES Production servicesMaterialsdamageDamagetoreputation 11 2020 2 23 RelationshipbetweenMaintenanceCosts 12 2020 2 23 Risk MaintenanceStrategy 13 2020 2 23 RiskDistribution 14 2020 2 23 RiskBasedInspection RBI EquipmentTypes StaticPipingVesselsStructures NDT Non DestructiveTesting inspection MPI MagneticParticleInspectionUltrasonictestingRadiographyEddycurrenttestingAchievementsOptimalinspectionmethodsOptimalinspectionintervalsIncreasedreliabilityandavailabilityReducedinspectioncosts 15 2020 2 23 RiskBasedTest RBT EquipmentTypes ProtectiveInstrumentsAlarmsTripsHiddenfailure FailureondemandsMaintenancemethodsFunctionalTestsAchievementsOptimalTestintervalsIncreasedreliabilityandavailabilityReducedtestcosts 16 2020 2 23 RiskBasedMaintenance RBM EquipmentTypes RotatingequipmentProcessinstrumentsElectricalmotors powergeneration Evident detectable failures HighvibrationWornoutLeakage Analysismethods RCM ReliabilitycenteredMaintenance RiskanalysisCost benefitanalysisAchievementsPotentialriskandranking maintenancesignificantlevelsPerformanceofpresentmaintenanceprogramsOptimizedmaintenanceprogram 17 2020 2 23 MaintenanceProcess 18 2020 2 23 SystemizingMaintenanceProgram Standardizationofmaintenanceprograms MaintenanceConcepts seenextpage OutputMaintenanceprogramsRequiredresourcesBenefits75 reductionofmaintenanceplanningtime25 reductionofmaintenanceeffortsAsystematic welldocumented andauditableprocess 19 2020 2 23 RequirementAnalysis RequirementsContractualregulationStatutoryregulation ActsorlawsConsensusregulation withprovisionslike inaccordancewithrecognizedstandardsofgoodproductionpractice Linkto Plant System equipmentOperationCraneliftingUsinghightemperaturelikewelding fire 20 2020 2 23 ContinuousImprovement ReportingandrecordingmaintenancehistoryFailurefindingsMaintenanceworksAnalysisofhistorydataFailures reasons andcostsPerformanceofpresentmaintenanceprogramsUpdate improvementofmaintenanceprogramsBenefitsAsystematic welldocumented andauditableprocessOptimizedmaintenancecostsIncreasedreliability availabilityandproductquality 21 2020 2 23 ResultsofRiskAssessment 0 10000 20000 30000 40000 50000 60000 22 2020 2 23 Cost BenefitRatio 23 2020 2 23 ConcludingRemarks Growingdemandsformai