博世制程稽核问卷.xls

M3 制程开发计划 第1页 共31页 Process Audit VDA 6 3 Company REF 制制程程稽稽核核之之问问卷卷供供应应商商 List of questions Date REF 日日期期 BaP PUR Q Robert Bosch GmbH reserves all rights even in the event of industrial property rights We reserve all rights of disposal such as copying and passing on to third parties Element 稽稽核核项项目目 Observation Comment 观观测测 意意见见 Assess ment 评评估估 Actions required 要求的行动措施 A Process Development 制制程程开开发发 M3Process Development Planning 制制程程开开发发计计划划 M3 1 Are the product requirements available 是是否否有有明明确确所所生生产产的的产产品品的的各各项项要要求求 并并在在计计划划书书中中介介绍绍 nb M3 1 1 customer requirements drawings order specifications test specifications 客客户户要要求求 图图纸纸 订订单单上上所所要要求求的的规规范范 测测试试规规范范 Yes Engineering Department M3 1 2 laws standards regulations 法法律律 标标准准 法法规规Yes Engineering Department M3 1 3 logistic concept packaging 物物流流要要求求 包包装装 Yes Engineering Department M3 1 4 VQS sheet 供供应应商商品品质质体体系系文文件件Yes Engineering Department M3 1 5 specific characteristics 产产品品的的具具体体特特性性Yes Engineering Department M3 1 6 environmental protection account N 2580 N2580规规定定的的环环保保要要求求Yes Engineering Department M3 2 Is a process development plan available and are the targets maintained 是是否否有有制制订订制制程程开开发发计计划划并并明明确确了了目目标标 制制程程开开发发计计划划是是项项目目计计划划的的一一部部分分 和和产产品品开开发发计计划划紧紧密密相相关关 生生产产前前的的各各项项活活动动 必必须须明明确确确确定定 并并根根据据要要求求确确立立目目标标 在在项项目目的的各各个个阶阶段段必必须须按按计计划划达达成成目目标标 nb M3 2 1 customer requirements 客客户户要要求求Yes All Department M3 2 2 costs 成成本本Yes All Department M3 2 3 Dates pre series production first sample start of production SOP 日日期期 预预量量产产 首首样样 开开始始生生产产 Yes All Department M3 2 4 capacity study 产产能能分分析析Yes Engineering Department M3 2 5 preparation of operating facilities test equipment software 生生产产设设施施 测测量量设设备备的的准准备备 软软件件 Yes All Department M3 2 6 project schedule for investment plans buildings and equipment 项项目目投投资资计计划划 建建筑筑及及设设备备 Yes All Department M3 2 7 logistic delivery concept 物物流流及及交交货货Yes All Department M3 2 8 target fixing and control regularly information to the plant mangement 目目标标的的确确立立与与管管控控 向向工工厂厂管管理理层层定定期期报报备备进进展展情情况况 Yes All Department M3 制程开发计划 第2页 共31页 M3 3 Have the resources for implementation of serial production been arranged 系系列列生生产产的的各各项项资资源源都都准准备备好好了了吗吗 必必 须须具具备备所所要要求求的的产产能能 在在接接到到订订单单以以后后 必必须须能能够够明明确确回回复复日日期期 如如果果客客户户要要求求有有变变化化 必必须须对对产产能能分分析析做做必必要要的的更更新新 针针对对 客客户户要要求求提提出出计计划划 nb M3 3 1 customer requirements 客客户户要要求求Yes Engineering Department M3 3 2 pre material available 材材料料Yes Manufactuer Control Department M3 3 3 times absent downtime 时时间间是是否否充充足足 停停机机时时间间 M3 3 4 cycle time lot per machine composition 加加工工时时间间 每每台台机机器器的的批批量量 组组合合Yes All department M3 3 5 building permises 建建筑筑 前前提提条条件件等等Yes All department M3 3 6 machines implements operating facilities test equipment helping tools laboratory facilities 机机器器 工工具具 生生产产设设施施 测测量量设设备备 辅辅助助工工具具 实实验验室室设设施施 Yes All department M3 3 7 personnel capacity qualified 有有资资质质的的员员工工能能力力及及数数量量Yes All department M3 4 Have the process requirements been determined and maintained 必必须须具具备备所所要要求求的的产产能能 在在接接到到订订单单以以后后 必必须须明明确确说说明明日日期期 如如果果客客户户要要求求有有变变化化 产产能能分分析析必必须须做做必必要要的的更更新新 针针对对所所要要 求求的的方方式式提提出出计计划划 nb M3 4 1 legal requirements 法法规规要要求求Yes All Department M3 4 2 capability certificates Cmk Cgmk 能能力力证证明明 Cmk Cgmk Yes Engineer Department M3 4 3 suitability of systems implements test equipment 系系统统 工工具具 测测量量设设备备的的适适合合性性 Yes All Department M3 4 4 workplace test location design 作作业业地地点点 测测试试位位置置设设计计Yes All Department M3 4 5 handling packaging storing marking 搬搬运运 包包装装 储储存存 标标识识Yes All Department M3 4 6 SPC statistical process control 统统计计制制程程管管控控Yes Quality Department M3 4 7 Product Quality plan PQP 产产品品品品质质计计划划Yes Engineering Department M3 4 8 test equipment monitoring measuring instrument cappability test 测测试试设设备备管管控控 测测量量仪仪器器能能力力分分析析 Yes Quality Department M3 5 Are the necessary personnel and technical requirements for the project process planned available 项项目目流流程程的的必必要要人人力力及及技技术术要要求求是是否否有有计计划划并并安安排排好好 项项目目开开始始前前必必须须对对人人员员资资质质的的要要求求及及提提供供方方式式进进行行审审查查 并并在在项项目目计计划划 中中列列出出 nb M3 制程开发计划 第3页 共31页 M3 5 1 project management project planning team responsibilities 项项目目管管理理 项项目目计计划划小小组组及及其其职职责责 Yes All Department M3 5 2 machines implements operating facilities test equipment helping tools laboratory facilities 机机器器 工工具具 生生产产设设施施 测测量量设设备备 辅辅助助工工具具 实实验验室室设设施施等等 Yes All Department M3 5 3 information from and to customer during the planning rotational meetings conferences 在在企企划划过过程程中中同同客客户户的的往往来来信信息息 定定期期会会议议 讨讨论论会会等等 Yes All Department M3 5 4 communication alternatives e g long distance data transmission 交交流流方方式式 如如 长长距距离离的的数数据据传传输输 Yes Business Section and Engineering Department M3 5 5 organisational implementing 团团体体执执行行计计划划Yes All Department M3 5 6 personnel qualification 人人员员资资质质Yes All Department M3 5 7 job describtion learning isles 工工作作描描述述 学学习习方方式式Yes All Department M3 6 Is the process FMEA prepared and have improvement measures been established 是是否否有有准准备备好好制制程程FMEA 并并建建立立了了相相应应的的改改善善措措施施 必必须须通通过过综综合合审审查查 同同客客户户及及供供应应商商沟沟通通明明确确制制程程潜潜在在风风险险 并并采采取取措措施施 减减少少风风险险 复复杂杂的的产产品品或或者者功功能能系系统统采采用用系系统统FMEA的的方方式式评评估估 参参照照VDA第第4卷卷的的第第1点点及及第第2点点 nb M3 6 1 all stages of production 生生产产的的每每个个阶阶段段Yes Engineering Department M3 6 2 customer requirements function 客客户户的的要要求求 产产品品的的功功能能Yes Engineering Department M3 6 3 important parameter specific characteristics 重重要要参参数数 具具体体特特性性Yes Engineering Department M3 6 4 traceability environmental aspects 追追溯溯性性 环环境境方方面面Yes All Department M3 6 5 transport internal external 内内部部搬搬运运及及外外部部运运输输Yes All Department M3 6 6 integration of all concerned areas 所所有有相相关关区区域域的的整整体体考考量量Yes All Department M4 制程开发的执行 第4页 共31页 Process Audit VDA 6 3 Company REF 制制程程稽稽核核之之问问卷卷 List of questions Date REF BaP PUR Q Robert Bosch GmbH reserves all rights even in the event of industrial property rights We reserve all rights of disposal such as copying and passing on to third parties ElementObservation CommentAssess mentActions required A Process Development 制制程程开开发发 M4Implementation of Process Development制制程程开开发发的的执执行行 M4 1 Has the process FMEA been updated with changes to the project sequence and have the specified measures been implemented 是是否否有有根根据据项项目目顺顺序序更更新新制制程程FMEA 并并执执行行具具体体的的措措施施 产产品品及及制制程程变变更更必必须须由由项项目目经经理理评评估估 如如果果必必要要的的话话 必必须须咨咨询询FMEA 小小组组进进行行新新的的分分析析 nb M4 1 1 customer requirements 客客户户要要求求Yes Engineering Department M4 1 2 all stages of production 生生产产的的不不同同阶阶段段Yes Engineering Department M4 1 3 important parameter characteristics legal requirements 重重要要参参数数 特特性性 法法律律要要求求 Yes Engineering Department M4 1 4 installation dimensions 安安装装尺尺寸寸Yes Engineering Department M4 1 5 material 材材料料Yes Engineering Department M4 1 6 traceability environmental aspects 追追溯溯性性 环环境境因因素素Yes Engineering Department M4 1 7 transport internal external 内内部部搬搬运运 外外部部运运输输Yes Engineering Department M4 1 8 process specific arrangements from the construction FMEA 构构造造FMEA对对制制程程的的具具体体安安排排 Yes Engineering Department M4 2 Is a control plan prepared 是是否否准准备备好好了了管管控控计计划划 品品质质管管控控计计划划必必须须包包括括与与产产品品相相关关的的部部件件 装装配配 分分组组 零零件件及及原原材材料料 生生产产过过程程等等 根根据据DIN EN ISO 9000 2000 3 7 5的的要要求求 品品质质管管控控计计划划是是一一个个随随时时变变化化的的文文件件 必必须须根根据据产产品品或或者者新新的的 变变更更后后的的制制程程制制订订及及更更新新 品品质质管管控控计计划划适适 用用于于以以下下阶阶段段 系系列列生生产产开开始始前前 描描述述如如何何进进行行尺尺寸寸检检验验 材材料料管管控控及及功功能能测测试试 系系列列生生产产时时 有有关关产产品品及及制制程程特特性性的的文文件件 描描述述制制程程管管控控措措施施 量量产产时时的的检检验验及及测测量量系系统统等等 nb M4 2 1production flowchart 生生产产流流程程图图 Yes Engineering Department M4 2 2production testing steps fixed 生生产产 测测试试步步骤骤确确定定下下来来 Yes Engineering Department M4 2 3machines equipment implements 机机器器 设设备备 工工具具 Yes Engineering Department M4 2 4 fixing and marking of significant characteristics process product 确确定定并并标标识识制制程程及及产产品品的的重重要要特特性性 Yes Engineering Department M4 制程开发的执行 第5页 共31页 M4 2 5maintenance schedule 维维护护计计划划 Yes Engineering Department M4 2 6locking coding poka yoke guidelines 锁锁定定 编编码码 防防错错指指导导说说明明 Yes All Department M4 2 7 product process specifications tolerance reference documents 产产品品 制制程程规规范范 公公差差 参参考考文文件件 Yes Engineering Department M4 2 8notes 备备注注 M4 2 9test method 测测试试方方法法 M4 2 10reaction plan at deviation 出出现现偏偏差差时时的的纠纠正正计计划划 Yes All Department M4 3 Are the required releases verifications of suitability available for the respective times 是是否否有有按按要要求求对对不不同同阶阶段段的的适适合合性性进进行行发发布布 矫矫正正 必必须须管管控控对对所所有有单单个个产产品品 部部件件 供供应应商商零零件件 生生产产方方式式及及检检验验设设备备的的适适合合性性 所所进进行行的的发发布布和和矫矫正正 nb M4 3 1 product test e g installation test function test durability test environmental simulation 产产品品测测试试 比比如如安安装装测测试试 功功能能测测试试 韧韧性性测测试试 环环境境模模拟拟测测试试等等 M4 3 2 pre series parts C samples 系系列列生生产产前前 C 样样品品 M4 3 3 pilot sample A and B samples 测测试试用用样样品品 A 和和B 样样品品 M4 3 4 capability certificate of important product process characteristics 重重要要产产品品 制制程程特特性性的的能能力力证证明明 M4 3 5 logistic concept e g suitability of packaging by test shipment 物物流流 通通过过模模拟拟发发货货检检验验包包装装的的合合适适性性 M4 3 6 implements machines equipment test equipment 刀刀具具 机机器器 设设备备 测测试试设设备备 Yes Engineering Department M4 3 7 internal samplings inclusive vendor parts and materials 内内部部抽抽样样 包包括括供供应应商商业业的的部部件件及及材材料料 Yes Quality Department M4 4 Has a pre production under serial conditions been implemented for the serial release 是是否否有有在在系系列列量量产产的的条条件件下下安安排排试试生生产产以以检检验验发发布布系系列列生生产产的的可可行行性性 为为预预防防系系列列量量产产中中的的品品质质问问题题 安安排排试试生生产产是是必必要要的的 以以及及时时评评估估并并矫矫正正所所有有影影响响生生产产的的要要素素及及后后果果 nb M4 4 1 process capability study 制制程程能能力力分分析析Yes Engineering Department M4 4 2 measuring equipment capability 测测量量能能力力分分析析Yes Quality Department M4 4 3 series production readiness of the operating resources and equipment measuring printouts 系系列列生生产产各各项项资资源源及及设设备备的的准准备备 测测量量图图纸纸等等 Yes All Department M4 4 4 first sampling 首首样样Yes Engineering Department M4 4 5 handling packaging marking storing 搬搬运运 包包装装 标标识识 储储存存Yes All Department M4 制程开发的执行 第6页 共31页 M4 4 6 personnel qualification 人人员员资资质质Yes All Department M4 4 7 work test instruction 作作业业 测测试试指指导导Yes Engineering Department M4 4 8 workplace test location design 作作业业点点 测测试试位位置置的的设设计计Yes Engineering Department M4 5 Are the production and inspection documents available and complete 是是否否有有制制定定完完整整的的生生产产及及检检验验类类文文件件 制制程程参参数数 检检验验特特征征都都是是基基于于所所要要求求的的公公差差 生生产产及及检检验验文文件件必必须须在在车车间间 检检验验现现场场可可以以获获得得 必必须须确确定定若若出出现现偏偏差差的的情情况况下下 所所要要采采取取的的首首要要的的纠纠正正措措施施 制制程程参参数数 检检验验特特征征都都是是基基于于所所要要求求的的公公差差 生生产产及及检检验验文文件件必必须须 在在车车间间 检检验验现现场场可可以以获获得得 必必须须确确定定若若出出现现偏偏差差的的情情况况下下 所所要要采采取取的的首首要要的的纠纠正正措措施施 nb M4 5 1 process parameter e g pressures temperatures times speeds 制制程程参参数数 压压力力 温温度度 时时间间 速速度度 Yes Engineering Department M4 5 2 dates for machines implements helping tools 机机器器 刀刀具具 辅辅助助工工具具的的资资料料 Yes Engineering Department Cmk 制制程程的的稳稳定定性性 Cpk Cmk Yes Engineering Quality Department reducation of rejects 不不良良率率的的减减少少Yes All Department M5 5 Are the required releases for the delivered serial products available and are the required improvements measures implemented 生生产产前前 必必须须对对供供应应商商所所有有新新的的或或变变更更后后的的产产品品及及制制程程进进行行发发布布作作业业程程序序 这这一一发发布布程程序序同同样样适适 用用于于客客户户及及协协力力厂厂商商的的变变更更管管理理作作业业 nb M5 5 1 first sample reports according to VDA PPAP 根根据据VDA PPAP提提交交首首样样报报告告 Yes Engineering Department M5 5 2 capability certificates for important characteristics 重重要要特特性性的的能能力力证证明明 Yes Engineering Department M5 5 3 notice of N 2580 对对N2580的的了了解解Yes Engineering Department M5 5 4 requalification test reports and resulting correction actions tasks 再再次次资资质质认认证证的的测测试试报报告告及及结结果果 纠纠正正措措施施 任任务务 Yes All Department M5 分包商及材料的管控 第9页 共31页 M5 6 Are the procedures agreed with the customer regarding customer supplied products observed 有有关关客客户户供供应应的的产产品品 作作业业程程序序是是否否符符合合客客户户的的要要求求 必必须须持持续续遵遵守守品品质质协协议议规规定定的的品品质质要要求求 nb M5 6 1 control verfication storing transporting prepetuation of quality and properties 管管控控 矫矫正正 储储存存 运运输输 品品质质及及特特性性 Yes Engineering Department and Business Section M5 6 2 flow of information by deviciency or loss Yes Business Section M5 6 3 Q dcumentation Q situation Q histroy 品品质质文文件件 品品质质情情况况及及历历史史记记录录 Yes Engineering Department and Business Section M5 6 4 suppliers evaluation monitoring 供供应应商商的的评评估估 管管控控 M5 7 Are the stock levels of input material adapted to production needs 库库存存的的材材料料能能够够满满足足生生产产的的需需要要吗吗 在在做做流流程程计计 划划的的时时候候 必必须须考考虑虑要要求求的的库库存存 如如果果要要求求有有变变化化 必必须须对对需需求求进进行行分分析析及及更更新新 nb M5 7 1 customer requirements BPS Bosch Production System 客客户户要要求求 BOSCH生生产产系系统统 Yes Manufacture Control Department M5 7 2 contingency plan and primary material strait 突突发发的的计计划划及及主主要要的的材材料料限限制制 Yes Manufacture Control Department M5 7 3 FIFO first in first out 先先进进先先出出Yes Manufacture Control Department M5 8 Are input materials internal residues delivered and stored appropriately 近近来来的的材材料料 内内部部残残留留库库存存是是否否有有正正确确地地发发运运及及储储存存 nb M5 8 1 packaging 包包装装Yes Manufacture Control Department M5 8 2 warehouse mangement system e g random storage 仓仓库库管管理理系系统统 Yes Manufacture Control Department M5 8 3 FIFO first in first out 先先进进先先出出Yes Manufacture Control Department M5 8 4 arrangement and cleanness 整整理理及及清清洁洁Yes All Department M5 8 5 climatic terms 气气候候条条件件Yes All Department M5 8 6 protection from damaging fouling 防防止止不不受受破破坏坏 污污染染等等Yes All Department M5 8 7 marking traceability inspection status maintenanca sequence disposal status 状状态态的的标标识识 追追溯溯性性 检检验验状状态态 保保养养顺顺序序 报报废废 Yes Engineering Maunfacture Control Manufacture and Quality Department M5 分包商及材料的管控 第10页 共31页 M5 8 8 blending security 防防止止混混料料 Yes Engineering Maunfacture Control Manufacture and Quality Department M5 8 9 quarantine store arranged and used 分分开开 隔隔离离储储存存 Yes Engineering Maunfacture Control Manufacture and Quality Department M5 9 Is the personnel qualified for the respective tasks 作作业业人人员员是是否否具具备备相相应应的的资资质质 nb M5 9 1 sub supplier choice evaluation qualification 分分包包商商的的选选择择 评评估估和和资资质质评评定定 Yes Outsource Department M5 9 2 product inspection 产产品品检检验验Yes Quality Department M5 9 3 storing transportation 储储存存 运运输输 Yes Manufacture Manufacture control and Quality Department M5 9 4 logistic 物物流流 Yes Manufacture Manufacture control and Quality Department M5 9 5 product specifications specific customer requirements 产产品品 规规范范 客客户户的的具具体体要要求求 Yes Engineering Department M5 9 6 standards laws 标标准准及及法法规规Yes Engineering Department Business Section M5 9 7 valuation method e g audit statistic 评评估估方方法法 稽稽核核 统统计计 Yes Audit Section M5 9 8 quality techniques e g 8 D method reasons effect chart 品品质质技技术术 8D方方法法 原原因因 效效应应图图示示 Yes All Department M5 9 9 packaging 包包装装yes Quality and Manufacture Control Department M5 9 10 co worker licence合合作作伙伙伴伴的的资资质质 M6 制程 车床及钻孔 第11页 共31页 Process Audit VDA 6 3 Company REF 制制程程稽稽核核之之问问卷卷 List of questions Date REF BaP PUR Q Robert Bosch GmbH reserves all rights even in the event of industrial property rights We reserve all rights of disposal such as copying and passing on to third parties 稽核项目观测 意见评论要求采取的措施 BSerial Production Process Step 1CNC Turning and Drilling CNC车车床床及及钻钻孔孔 M6 1Personnel Qualification人人员员 资资质质 M6 1 1 Are the employees given responsibility and authority for monitoring the product process quality 员员工工是是否否被被赋赋予予管管控控产产品品 制制程程品品质质的的责责任任和和权权力力 nb M6 1 1 1 cooperation at correction programmes 纠正程序的合作Yes Engineering Department M6 1 1 2 machine operator self inspection 机台作业员自检Yes Engineering Manufacture Department M6 1 1 3 setting release first part test last part test tool change 设置发布 首件测试 末件测试 刀具变更 Yes Engineering Quality and Manufacture Department M6 1 1 4 process control interpretation of control cards 制程控制 控制卡的解释 Yes Engineering Department M6 1 1 5 locking authority 锁定授权Yes Engineering Department M6 1 2 Are th employees given responsibility and authority for the production equipment and environment 员员工工被被赋赋予予责责任任及及权权力力管管控控生生产产设设备备及及环环境境 nb M6 1 2 1 arrangement and cleanness 整理及清洁Yes All Department M6 1 2 2 arrange dispose reparation and maintenance 整理 负责维修及保养Yes All Department M6 1 2 3 parts material supply storing marking 产品 材料 储存 标识Yes Manufacture Quality Department M6 1 2 4 arrange dispose installation and calibration of inspection measuring equipment 整理 安装 检验 测量设备的校正 Yes Quality Deparment M6 1 3 Are the employees suitable to perform the required tasks and is their qualification maintained 员员工工的的资资质质是是否否适适合合完完成成被被分分配配的的任任务务 nb M6 1 3 1 instruction eduction qualification certificates to the process 有关制程的指导 教育 资质证明 Yes All Department M6 制程 车床及钻孔 第12页 共31页 M6 1 3 2 knowledge to the product and occured failures 有关产品及出现的失效模式的知识 Yes Engineering Manufacture and Quality Department M6 1 3 3 instruction in job safety environmental aspects 作业安全 环保方面的知识 Yes All Department M6 1 3 4 instruction for handling devices with special verification e g Cpk 搬移 具备特殊检验功能的装置 例如 Cpk Yes Engineering Manufacture and Quality Department M6 1 3 5 suitability certificate e g welder certifications visual test driving licence for hall vehicles 资格证书 例如 焊接证书 视力测试 叉车类驾驶证 NO M6 1 3 6 Training for visual criteria 目视标准的培训 Yes Engineering Manufacture and Quality Department M6 1 4 Is there a personnel plan with a replacement ruling 是是否否有有制制定定短短期期的的人人力力替替换换计计划划 需需要要考考虑虑到到因因为为病病假假 休休假假 培培训训课课程程等等的的缺缺席席情情形形 确确保保有有资资质质的的人人员员可可以以替替代代上上岗岗 nb M6 1 4 1 shift schedule order related 轮班计划 与订单相关的 Yes Admin Department M6 1 4 2 qualification certificate qualification matrix 资质证明 资质模式 Yes Engineering Manufacture and Quality Department M6 1 5 Are instruments to increase employee motivation effectively implemented 是是否否有有采采取取有有效效方方式式鼓鼓励励员员工工的的积积极极性性 积积极极性性需需要要依依赖赖可可选选择择的的信信息息做做后后盾盾 以以增增强强品品质质意意识识 nb M6 1 5 1 quality informations set values actual values 品质信息 设定值 实际值 Yes All Department M6 1 5 2 suggestion for improvements 改善建议Yes All Department M6 1 5 3 voluntary special actions training courses Q compasses 志愿参与的特殊行为 培训课程 品质指南等 Yes All Department M6 1 5 4 Incentives extra pay bonus 激励措施 额外奖金等 Yes All Department M6 1 5 5 share to the quality improvement 共享品质改善经验Yes All Department M6 1 5 6 employee survey 员工调查Yes Audit Section M6 2Production Material Equipment 生生产产材材料料 设设备备 M6 2 1 Are the product specific quality requirements fulfilled with the production equipment tools 生生产产设设备备 刀刀具具是是否否能能够够满满足足产产品品特特定定的的品品质质要要求求 nb M6 2 1 1 machines process capability certificates for important characteristics process defining parameters 有关产品重要特性及制程参数 相应的机器和制程能力证明 Yes Engineering Department M6 2 1 2 imperative control adjustment control of important parameters 重要参数的强制性管控 调整性控制 Yes Engineering Department M6 制程 车床及钻孔 第13页