ZSY减速机样本.doc

ZSY减速器概述 本产品是按国家标准JB/T8853-2001生产的外啮合渐开线斜齿圆柱齿轮减速机。 本产品广泛应用于冶金、矿山、起重、运输、水泥、建筑、化工、纺织、印染、制药等领域。 减速机适用范围如下： 1.高速轴转速不大于1500转/分。 2.齿轮传动圆周速度不大于20米/秒。 3.工作环境温度为-4045，如果低于0，启动前润滑油应预热至0以上，本减速机可用于正反两个方向运转。 特点 1.齿轮采用高强度低碳合金钢经渗碳淬火而成，齿面硬度达HRC58-62，齿轮均采用磨齿工艺，精度高，接触性好。 2.传动效率高：三级大于90%。 3.运转平稳，噪音低。 4.体积小，重量轻，使用寿命长，承载能力高。减速机型号、规格及其表示方法 1.ZSY三级圆柱齿轮减速机。 2.规格有：160、180、200、224、250、280、315、355、400、450、500、560、630、710。 3.表示方法示例： 4.转向规定：配置逆止器的减速机只允许单向运转，转向规定为：面对输出轴，输出轴顺时针运转为“S”，逆时针运转为“N”。 装配型式一实体模型 装配型式二实体模型 装配型式三实体模型 装配型式四实体模型 装配型式五实体模型 装配型式六实体模型 装配型式七实体模型 装配型式九实体模型 装配型式十实体模型本产品详细参数ZSY160、ZSY180、ZSY200、ZSY224、ZSY250、ZSY280、ZSY315、ZSY355、ZSY400、ZSY450、ZSY500、ZSY560、ZSY630、ZSY710、减速器的功率(JB/T8853-2001)ZSY减速器功率公称传动比i公称转速/rmin-1规格输入n1输出n2160180200224250280315355400450500560630710公称输入功率P1/kW22.41500673451689813118227040053078010651450186510004424354868911281852623555407501025132519057503318273752709713521527541558080010301485251500603246639611515724036547070510201405186510004022314366801081632503154657059751325190575030162433516084122195240350540750103014852815005429425986113142220325425625945126018001000362029416075981482152804206508701245176075027152231465676114160210310500670960135531.51500482637517995127197290395560840114016001000321726355563861321952703705857901110156575024142027424965100145200280450605855120035.5150042233447708811717827535051075510251450100028152332485980118180235340520710100014107502112182537446190140175255405545750109040150038213042647910715823532546567593013001000251721294053711081602103154656409001315750191116223141558012515523536049568010154515003317243446709614221528041061585011301000221216243247649514518528042559077011507501791218253650741101402103204506008855015003015223246638512819524536054075010301490100020111522314359851301652403705207101030750158121724324365951251802904005507955615002715213143567611217022031048067595513401000181015223038527711514521033047066093075013.4811172328405890110160255360510715631500241217233745611021451952804256058601170100016812162530427010013019029042060081075012691220233252751001402253254606207115002111172333405690130185245390540770104510001481115232738609011517027037054072575010.6691218212945659012521028541055580150018.89131826365180115155225340470675960100012.5691218243454801001502403304706657509.4471014192742608011018525036051090150016.78121825334674105140200305395590765100011.168121722304970951302002784055307508.346913172337557010016021030040510015001581116243043601000105711162129407507.546813162230ZSY、ZSZ系列减速器外形及安装尺寸规格ABHai=22.471i=80100d2(m6)2L2b2t2d1(m6)I1L1b1t1d1(m6)I1L1b1t116060029037535224361668271928158621.5751052452079.518066532043539528421878312236181624.5851302852290200745355492440325821810352236196624.595130300251002248403905354963858233104124362118271001653552810625093045058955542*82*28212453258258103511016538028116280102550066262048823071451.53858283104113020044032137315116057074969948823371451.54282337124514020047036148i22.435.5i4090355128060087078560105380186448823571451.5170240530401794001420690968880651054101869558238716591802405604519045016107501067989701054502074.560105450186422028064050231i22.445i5090500179083011701105801305152285651054901869240330730562525602010910132012409513053025100751055052079.52803808206329263022601030148013951101656252811685130590229030038088070314710254011601655156512016568532127901306502595340450101080355* 当i=63和i=71时，轴伸尺寸d1=32、l1=58。规格Cm1m2m3n1n2e1e2e3h地脚螺栓孔质量/kg润滑油量/Ld3n16032510170245381208310718818018.58170101803257019027537.5137.58510920920018.520514200406302103004015097.512823822524285192244070523533543.5165.5110.51412632502483902625050810270380601951201582932802854036280508552854303520012016032531528750533156396032049040221143189364355359407535563108036052042.5252.5143188398400358140011540080120040059045275155215445450421950160450801350450650483131782405055004226362205001001500500710553352002775575604883800300560100168056079070370235324624630485100450630125189063089072.5422.52553446947105670605207101252130710100092.5472.5297.5400780800569205820JZQ型系列齿轮减速机应用范围及结构概况 本机应用范围及结构概况 1、应用范围及优点： 本机广泛应用于各种起重、运输、矿山机械及其它各种机械中作减速之用。其联动方式，可用联轴器直接联动，也可用三角皮带挠性联动。 本机通用性和互换性强，维修简单，效率系数为0.94，具有起动阻力小，运动灵活等优点。 2、结构概况及主要零部件： 本机结构型式为两级三轴圆柱斜齿水平分割全封式。润滑油盛于减速机之内部，在主动轴和中间轴上设有挡油板，各轴支点均用滚动轴承，其轴向间隙，可用内部调整环调整之，本机上部有一检查盖，下部有油标指针和排废油用的油塞。 齿轮和轴均用优质炭素钢制造，并经调质处理，齿轮多用高级铸造钢制造，并经正火处理，箱体材料为灰铸铁HT-200并经时效处理，齿轮按8级精度制造的滚切斜齿，倾斜角为8634，两配偶齿轮齿数和为99牙。本机齿轮具有下列法向模数MH和齿宽B 表一 减速机型号JZQ2503504005006507508501000级MHI23345678BI40606080100120140 级MH23456891012B26080100120160180200 主要规格 本系列减速机按大小、速比、装配形式分如下几种： 1、按主动轴、被动轴中心距分八种型号：JZQ250、JZQ350、JZQ400、JZQ500、JZQ650 、JZQ750、JZQ850、JZQ1000。2、按速比大小、每种型号又分以下九种速比。（表二）3、按主动轴和被动轴的装配方法，又分九种装配形式。（图一） 4、 轴承目录减速机型号轴承型号406412408317220410412731875267530数量JZQ25042 JZQ350 24 JZQ400 222 JZQ500 4 2 JZQ650 231 JZQ750 231 JZQ850 231JZQ1000 JZQ型圆柱齿轮减速机基本尺寸型号中心距中心高H0最大外形尺寸轴端尺寸L1L2L3B4H1g安装尺寸最大质量kgaa1a2LBH高速轴B1低速轴B2CC1孔距孔径d孔数nS1S2JZQ250250100150160-00.5540230313200218345101-206028235190174100JZQ350350150200200-00.5730290440260248470132-2510040310250174200JZQ400400150250250-00.5826310490270303490133-2511080370370174250JZQ500500200300300-00.5986350587330323645148-2513080240310176390JZQ650650250400320-01.512784706954304288301834953241003016085215410258880JZQ750750300450320-01.51448510740450445102020662036413535155552754502581100JZQ850850350500400-01.51632580875510523110023661041810538155753005203281500JZQ10001000400600400-01.518966609655506031350257870478200402001003505903282230JZQ型圆柱齿轮减速机轴端尺寸型号接 轴 尺 寸低 速 轴高 速 轴d1b1c1L2d2b2c2L2JZQ250551847833089.558JZQ35055184783401213.582JZQ400802867123401213.582JZQ5008028671235016882JZQ65011036100163601822105JZQ75011036100163601822105JZQ85013036113198902435130JZQ100015040137238902435130JZQ型系列齿轮减速机功率表减速机高速轴功率（千瓦）每分钟转速工作延注时间率传动比代号传动比i48.5740.1731.5023.3420.4915.7512.6410.358.23JZQ250型减速机75025%1.31.51.92.73.13.54.04.85.440%1.11.31.62.32.63.03.44.04.6100%0.40.50.70.91.01.41.82.22.8100025%1.62.12.33.13.54.04.85.45.940%1.41.82.02.63.03.44.44.65.0100%0.550.650.91.21.42.02.43.03.75150025%2.12.52.73.74.44.85.56.16.740%1.82.12.33.13.74.14.75.25.7100%0.80.951.351.82.03.03.84.55.0JZQ350型减速机75025%3.03.65.06.57.19.714.013.215.240%2.63.14.35.56.18.311.911.212.9100%0.951.11.52.02.33.45.75.66.5100025%4.04.86.58.39.21218.215.718.640%3.54.05.57.17.810.315.513.35.8100%1.251.52.02.73.14.68.57.08.7150025%5.86.89.311.312.915.718.22123.540%4.95.87.99.611.013.415.517.820.2100%1.92.33.04.14.66.98.59.513.1JZQ400型减速机75025%4.55.76.69.110.411.513.615.618.340%3.84.95.67.78.99.811.613.315.5100%1.92.23.14.24.86.78.410.212.8100025%4.07.07.910.611.713.416.218.319.740%4.35.96.79.09.511.413.815.617.3100%2.53.04.15.66.48.511.113.516.0150025%7.08.69.413.014.716.418.620.522.540%5.97.38.011.012.513.916.118.722.0100%2.74.36.28.59.712.715.817.419.2JZQ500型减速机75025%10.112.015.121.024.027.032.037.042.540%8.610.212.818.120.423.027.031.536.0100%3.33.85.47.38.311.514.417.622.1100025%12.715.718.124.527.531.037.542.046.040%10.813.415.420.523.026.032.035.539.0100%4.35.27.29.711.015.419.223.526.8150025%16.320.222.532.034.538.043.547.552.540%13.917.019.227.029.032.037.040.544.5100%6.47.810.814.616.623.026.032.540.5JZQ650型减速机75025%20.526294147.55362738340%17.42224.53540.544.552.56270100%7.769.212.817.419.527.5354243100025%2531.535.548566073836040%2126.53040.5475162.57076100%10.112.3172326.5374650.564150025%3238.5426070748493101.540%273336516063717996.5100%15.218.425.534.539.550637086JZQ750型减速机75025%34.5415273839311012814640%29.53544.562707994109142100%1113.118.224.5283948.56068100025%445463859410513014615840%374653728090110124134100%14.517.523.83537.552597290150025%566975104118130149156 40%48596389110111127133 100%12.526.536.549567188108 JZQ850型减速机75025%47.5577710111415117420523040%40.548.5658697128148174195100%15.217.92533.538.554677594100025%635710012614116820523425240%546485110120143174199214100%21.324334551728299125150025%90106119162180210238 40%7690101138153179202 100%29.635.550687098121 JZQ1000型减速机75025%829812417119622026030534240%6983105145166188220260290100%2631.543.558.56692105129160100025%10412714820522025030634636740%88108126173188215260294312100%34.541.8587889113140110216150025%1321631.6246281302 40%112138148209238258 100%51.56287106121175 DCY、DCYK型减速器公称中心距aa1d1l1d2l2DLABCEFGShHM1601122560328070140510555190250210653518042314518012530803880170575625215270230702004681602001403542110906406852403002507540225520175224160401104810021072577526032027080452505701902501804250110815860290370310905028062621028020050551209059703254003401005531570223031522455651401402501020108535545038011060355809260355250601407516030011401220390480410120654009002854002806585170170127513554405304601307045097030545031575951903501425152049060051014080500106534550035590170100210220158516905706505601509056012084355604001002101102504101775189561075064016010063013254756304501101302503004701995214567580069017011071014605257105001201503405502235240076090077019012580016655708005601302501603004006502505270084010008702001409001870625公称中心距an-d3NPRKTb1t1b2t2b3t3平均重量/kg油量/L1606-183011521049582810352074.5200918013524056533412285255132006-23351452556151038124525953251822416529070512431451.528106453262506-27401803157804553.511658633280452003558801453.5165932127837463158-3350220405655985165918693614811006535555245450740111018642079.540169155090400280510840124569229017919671254508-396031557594014002079.52510045200267518050070350645105015502595281065023143402405608-4580390715116517352810611656262532033563044580013051985116321377031471704807109050090014902220321273615880355960069080056011001680252013740169904171334094DCYK160、DCYK180、DCYK200、DCYK224、DCYK250、DCYK280、DCYK315、DCYK355、DCYK400、DCYK450、DCYK500、DCYK560、DCYK630、DCYK710、DCYK800型减速器外形、安装尺寸及装配型式JB/T9002-1999公称中心距aa1d1l1d2l2dWUABCEFGShHM16011225603280802255105551902502106535180423145180125308038902505756252152702307020046816020014035421101002756406852403002507540225520175224160401104811029572577526032027080452505701902501804250120325815860290370310905028062621028020050551353609059703254003401005531570223031522455651401604201020108535545038011060355809260355250601407518045011401220390480410120654009002854002806585170200490127513554405304601307045097030545031575952205501425152049060051014080500106534550035590170100210280715158516905706505601509056012084355604001002101103107601775189561075064016010063013254756304501101302503408401995214567580069017011071014605257105001201503808902235240076090077019012580016655708005601302501603004209552505270084010008702001409001870625公称中心距an-d3NPRKTb1t1b2t2D平均重量/kg油量/L1606-1830115210495828103518520091801352405653341215255132006-2335145255615103812452303251822416529070512431451.5263453262506-27401803157804553.529058633280452003558801453.51659300837463158-33502204056559