机加工作业指导书（中英）.doc

机加工作业指导书（中英） 产品名称驱动轴本工序名称Product NameMain ShaffThe procedure产品型号下工序名称Product ModelNext procedure序号No.10203040审核/日期Audit/Date文件编号The filenumber GJ-WI-101检查频率Frequency管控项目ControlPage过程检验记录Inspection records生产作业指导书Production workinstructionOuter circle and endfaceThyssenkrupp锯床下料共共3页；第1页页车外圆及端面蒂森Sawing machinecutting物料代码Material code卧式自动锯床Horizontal automaticsawing machine453010179110Q345B-130产品客户Customers负责人Responsible生产部门Department批准/日期佛山市广津机电设备有限公司Foshan GuangjinMechanical&Electrical DeviceCo.,Ltd.生产部The production department材料规格记录Record卷尺Tape measure长度尺寸L=1300length dimensionL=1300AQL=4.0Material specifications3Sheets,Sheet1453010186900外径尺寸130outer diameter130页页次次Establishment/Date Approval/Date杨利广2018-4-21李天铁2018-4-22编制/日期冯炳棣2018-4-20作业操作指导Operation instruction工作内容及要求Work contentand requirements检验轴的长度尺寸。 Check thelength of the axis.将轴吊装到卧式锯床上夹装固定；Install the shaft hoistingto thehorizontal sawingmachine.使用长度定位工装定位轴的切割长度尺寸；Use lengthto locatethe cuttinglength dimensionof theposition axis;调整卧式锯床的速度，然后下料；Adjust thespeed ofhorizontal sawingmachine,then lowerthe material;IC使用设备Material code过程控制项目Process controlcontent尺寸Dimension尺寸DimensionAQL=4.0IC过程检验记录Inspection records判定标准Decision criteria管控方法Method游标卡尺Vernier caliper加工控制示意图Processing controlschematic产品名称驱动轴本工序名称Product NameMain ShaffThe procedure产品型号下工序名称Product ModelNext procedure序号No.10203040审核/日期Audit/Date佛山市广津机电设备有限公司文件编号The filenumber GJ-WI-101Foshan GuangjinMechanical&Electrical DeviceCo.,Ltd.生产作业指导书物料代码453010179110车外圆及端面页页次次共共3页；第2页页蒂森Material specificationsFinegrinding cylindricalCustomers ThyssenkruppMaterial codeOuter circleand endface Page3Sheets,Sheet2Production workinstruction453010186900材料规格Q345B-130精磨外圆产品客户加工控制示意图Processing controlschematic使用设备卧式车床生产部门生产部Material codeHorizontal latheDepartment The productiondepartment过程控制项目Process controlcontent管控项目Control管控方法Method判定标准Decision criteria检查频率Frequency负责人Responsible记录Record尺寸Dimension游标卡尺Vernier caliper轴总长度尺寸12920.2The totallength of the shaftis12920.2AQL=2.5IC过程检验记录Inspection records尺寸Dimension游标卡尺Vernier caliper轴外径尺寸125Diameter ofshaft125AQL=4.0IC过程检验记录Inspection records尺寸Dimension游标卡尺Vernier caliper轴外径尺寸124留磨量Shaft diametersize124grinding amountAQL=4.0IC过程检验记录Inspection records尺寸Dimension游标卡尺Vernier caliper轴外径尺寸124(0,-0.1)Diameter ofshaft124(0,-0.1)AQL=2.5IC过程检验记录Inspection records尺寸Dimension游标卡尺Vernier caliper轴外径尺寸2-115留磨量Shaft diametersize2-115grinding amountAQL=4.0IC过程检验记录Inspection recordsAQL=4.0轴外径尺寸2-90留磨量Shaft diametersize2-90grinding amount轴外径尺寸2-80留磨量Shaft diametersize2-80grinding amount尺寸345.70.1Size345.70.1尺寸4170.1Size4170.1尺寸242.3Size242.3尺寸2-115.5Size2-115.5IC过程检验记录Inspection recordsAQL=4.0IC过程检验记录Inspection recordsAQL=4.0尺寸Dimension尺寸Dimension尺寸Dimension尺寸Dimension尺寸Dimension游标卡尺Vernier caliper游标卡尺Vernier caliper游标卡尺Vernier caliper游标卡尺Vernier caliper游标卡尺Vernier caliperAQL=2.5IC过程检验记录Inspection records尺寸Dimension游标卡尺Vernier caliper尺寸2-88.5Size2-88.5AQL=2.5IC过程检验记录Inspection recordsAQL=4.0IC过程检验记录Inspection records尺寸2-65.5Size2-65.5过程检验记录Inspection recordsApproval/Date尺寸Dimension游标卡尺Vernier caliperAQL=4.0IC编制/日期冯炳棣2018-4-20杨利广2018-4-21批准/日期李天铁2018-4-22Establishment/Date作业操作指导Operation instruction工作内容及要求Work contentand requirements缓慢起吊和移动轴到车床，把一端轴头向床头上的自定心三卡盘并夹紧；Slowly liftand movetheshaft to thelathe,and holdone end of theshaft to the headof the head ontheheadof thebed.钻中心孔，用活动顶尖顶进中心孔并顶紧；Drilling the center holewith the top of the activityto enterthe centerhole and tighten;按图纸要求粗车端面外圆及各尺寸；Aording tothe drawing,the outer circleandthe dimensionsof therough endface;检验轴的长度尺寸和外圆，转精确车削；Check thelength andouter circleof theshaft,and turnthe precisionturning.尺寸2-41.5(0,+0.1)Size2-41.5(0,+0.1)尺寸Dimension游标卡尺Vernier caliperAQL=2.5IC过程检验记录Inspection recordsIC过程检验记录Inspection recordsAQL=4.0IC过程检验记录Inspection recordsAQL=4.0IC过程检验记录Inspection recordsAQL=4.0IC过程检验记录Inspection recordsAQL=4.0IC过程检验记录Inspection records尺寸Dimension游标卡尺Vernier caliper尺寸Dimension游标卡尺Vernier caliper尺寸Dimension游标卡尺Vernier caliper卡簧槽尺寸2-2.65H13(0，+0.14)Card springgroove size2-2.65H13(0，+0.14)卡簧槽直径尺寸2-76.5h12(0,-0.3)Diameter ofcard springgroove diameter2-76.5h12(0,-0.3)轴承位置宽度尺寸2-35.70.1Bearing positionwidth dimensions2-35.70.1尺寸Dimension游标卡尺Vernier caliper产品名称驱动轴本工序名称Product NameMainShaffThe procedure产品型号下工序名称Product ModelNext procedure序号No.102030405060审核/日期Audit/Date佛山市广津机电设备有限公司文件编号The filenumber GJ-WI-101Foshan GuangjinMechanical&Electrical DeviceCo.,Ltd.生产作业指导书物料代码453010179110精磨外圆页页次次共共3页；第3页页蒂森Material specificationsSemi-finished warehouseCustomers ThyssenkruppMaterialcodeFine grindingcylindrical Page3Sheets,Sheet3Production workinstruction453010186900材料规格Q345B-130入半成品仓产品客户加工控制示意图Processing controlschematic使用设备卧式外圆磨床生产部门生产部MaterialcodeHorizontal cylindricalgrinder DepartmentTheproductiondepartment过程控制项目Process controlcontent管控项目Control管控方法Method判定标准Decision criteria检查频率Frequency负责人Responsible记录Record尺寸Dimension外径千分尺Outsidemicrometer外径尺寸124f6（-0.043，-0.068）Outside Dimension124f6（-0.043，-0.068）100%IC过程检验记录Inspection records尺寸Dimension外径千分尺Outsidemicrometer外径尺寸115j7（-0.015，+0.020）Outside Dimension115j7（-0.015，+0.020）100%IC过程检验记录Inspection records尺寸Dimension外径千分尺Outsidemicrometer外径尺寸80m7（+0.011，+0.041）Outside Dimension80m7（+0.011，+0.041）100%IC过程检验记录Inspection records尺寸Dimension外径千分尺Outsidemicrometer外径尺寸90h9（0，-0.087）Outside Dimension90h9（0，-0.087）100%IC过程检验记录Inspection records作业操作指导Operation instruction工作内容及要求Work contentand requirements用气枪把两端中心孔吹干净，然后把两端中心孔涂上润滑脂；Clean thecenter holesof bothends withair gunand thengrease thecenter holes.把辅助转动环卡套套进传动主轴顶尖上；The aux