旋切机说明书.doc

精品文档 Operating Instruction XINGTAI KEXINGYU MACHINERY MANUFACTURE CO.,LTD PrefaceThank you forusing our products.This manual describes thefunction characteristic,this product installationdebugging steps,operation etc.Put forwardby the accidentmay be caused byimproper operationand common troubleshooting methodsand matters needs attention.Before using this product,pleaseread this manualcarefully first,in order to achieve optimal use effect.Please keep this manualandread it with attention.XINGTAI KEXINGYU MACHINERY MANUFACTURE CO.,LTD3欢迎下载。精品文档A,product overview1.1、Main uses and characteristicsof productsComputernumerical control spindle-less peeling machineisused to cut the logs which are made by human or spindle machineinto veneers.Doubleroller of thedeviceis fixed,the blade base move along theparallel guideway,through twofeed screwswhile pushingthe blade base seatin thehorizontal direction. We use most advanced numerical control systems to get dynamicoperation and currentrotary cuttingwooddiameter,frictionroller speed,the rotary cuttingplate thicknessand other parameters,calculate thefeed speed, In order to achieveuniform thickness.At the same time,the blade base seatare fixed with the accessory that can adjust the distancebetween the blade and single roller(function of automatic adjustment of the blade gap).By adopting thestructure above, our machine enjoys the merits as below:NCspindle-less systemruns by intelligentmicrocomputer controller,inverter anddisplacementof NCspindle less rotary cutter sensorcomponents,so it realizesnumerical control operation,the true realization of automation.We the following characteristics:1、We use industrial grade control chip,and increase thenumber ofsoftware and hardwareanti-jamming measures,the machine has extremely high reliabilityand stability.2、The use of large screenLCD display,full Chinese menu,the operation interfaceof Chinese character displayworking conditionof the whole machine andconvenient for the user simple and quick setting of the debugging and parameter.3.The coreof high speedofcalculation,the control modeland theflexible patchthicknessfunction,veneerprecision up to 0.02mm.4、Configurabilityis strong,the factorycan adjust the parameter according to the differenttypes ofrotary cuttingmachine, the user alsocan set the parameteraccording to their own needs.5、With the buttonfault detectionfunction and parameter ofintelligent, reliable selfchecking function.6、Withrestore factory defaultparameter function,users can simplybeNC spindle less rotary cuttersystem restoreto factory state.7、Additionalpowerful,withpieces ofthickpatch,menumanagement,error detection,debugging aid,veneer thicknesscompensation function.8、We use screwpropulsion,high precision,small gap,not prone to abnormalsector;the blade gap automaticregulating function,single boardto make the rotary cuttingout theroughnessincreased greatly.9、Aplatewithout transmissionshaft design,easy to operate.10、Compact structure,stable performance,simple operation,high efficiencyand otheradvantages ofproduction.11、Perfect protection function,has phase lack,the function of overload protection,over current protection,overvoltage protection,so as to ensurethe service life ofelectrical appliances.1.2、Product specifications,technical data(a),the totalpower: 23.5KW(1)singleroller motor7.5KW-4-B35(2)5.5KW-4-B5doubleroller motor ,feed motor(3)7.5KW-4-B5,(4)the hobcuttermotor 1.5KW-4-B5,(5)the transmissionbelt motor1.5KW-4-B5,(two),a rotary cutter:(1)specification(length * width *thickness)(mm):1500x 180 x16.(2)edgedarc length:flat grinding22 degreesbevel42-42.5 mm long.(three),the rotary cutwood:(1)the rotary cutwoodspecifications(diameter *length):the maximum opening400mm,the longestrotary cutting1300mm.(2)the small shaftdiameterwood corediameter:24mm.(four),logout boardlinespeed: 45m / min(five),equipment configurationinstalled totalsize(length * width * height):4300x 1600 x 1260mm(six),adapted to thevoltage range ofequipment:3 phase 380V+ 20%(other voltage andfrequency according to thecustomerrequirements can be customized).(seven)the work environment requirements:(1) the storageenvironment: -40C and 60 C(2) the use of the environmenttemperature: -10degrees Cand 50 C(3) the maximum relative humidity:90% relative humiditywithoutcondensationorwater(4) the maximum operatingaltitude:1000meters below(beyond thisheightincreases every 100meters,rated currentfall 1%).TWO、Equipment,parts and accessoriesand working principle2.1、The main components ofequipment diagram1,computercontrol box: thecompleteequipment of the entirecontrol function.2,operation table:signal transmissionto the control boxcontrol machine.3,automaticrammingwooden shaftrotary cuttingdevice:after the completion ofthe remaining woodshaft from theknifetosew on tamping.4,automatic oilingpump:machineoil lubricationofallmissingparts of automatic oiling.5,automatic tool setting seamarmframe:adjust the cutterslotarm support.6,automatic tool setting seamtrack:automatictrackadjustment assistance,improving the precision.7,hobcuttermotor:model YE90L-4,used to drive thespeed reducer drives thehobcutting,rotation.8,hobcuttingreducer:Type: GR47-Y1.5-4P-11.7-M1,drivemotor power reductionpart ofhobcutter.9,transmissionbelt motormodel: YE90L-4,used to drive thespeed reducerto drive thetransmissionbelt to rotate.10,the transmission beltreducer: typeGR47-Y1.5-4P-11.7-M1-B-180,transmissionbelt motorpowered decelerationsection.11,double rollerreducermodel: GR87-Y7.5KW-4P-11.98-M1-1EC,drive and doubleroller motorpowered decelerationsection.12,doubleroller motor: typeY2-132M-4,used to drive thespeed reducerdrives the doubleroller to rotate.13,a feed screwfeed driveforce,so that the overall:translationtool turret,completing the powersupportingwood veneerwhen.14,double roll(phi200):mechanical power transmissionwood veneersused todrag thetimber rotation.15,singleroller motormodel: Y2-132S-4,used to drive thespeed reducer,driving a singleroll.16,single rollerreducermodel: GRF87-Y5.5-4P-11.98-phi300-1FCdrive singleroller motorpowered decelerationsection.17,the feedspeed reducer: model GR87-Y7.5-4P-13.38-M1feed drive motorpower reductionpart.18,feed motor:Type: 7.5KW-4used to drivereducer,driven by the rotation ofthefeedscrew.19,automatic tool setting seamarmrack:used to fix thesingle roller drive assembly,and complete theregulation ofblade gapfunction.20,automatic tool setting seamtrack:used to adjust theslopebefore and after thetrip,to complete thewood in therotary cuttingdiameter from big to smallchanges inresponsetothe amount ofautomatictool setting seam.21,liftinghook:equipment fortransportation andhoistingwire rope used toremind.2.2、RandomaccessoriesequipmentNamePCSNamePCSNamePCSWrench(24)1ruler2Wrench 321Corner ruler1Thicknessmeter1Blade gapfeeler1Wrench 22-2416-182Oilpot1operating instruction12.3、The working principleof the product(briefly) Singleroller motorand doubleroller motordrives the transmission systemineach of thefriction roller,respectivelydriven singleand doublefriction rollerin the rotation,thewoodin the middle ofa single frictionroller and thefriction rolleris composed of a singlepair,friction roller and thefriction rolleris driven to rotatetwotogether,at the same time,the computercontrol system is composed oftestingfrictionroller speedencoderdetectionto the frictionencoderroller speedand detectionof wooddiametertodetect the currentrotary cuttingwood diameter anduser needsrotary cutveneer thickness,calculate out put speedfeed motorto drive thefeeding device,theturret andsingle frictionrollercontinuousdouble frictionrollerto thedirection of movement,thus completing therotary cuttingtask.THREE、The rules for safe operation3.1、PrefaceIn this manual,section containshelp yousafe use of thedevices advice aboutequipment installation,use and maintenancein the process of adviceandfurther relevantinformationwill be described inother chapters,the contentis not included in thesafetysection.3.2、Safety signsand gradeWarning:pay attention tothe content!The risk of electric shock.Warning:pay attention tothe content!Hand squeezerisk.Dont try toin the operation of the equipmentRepairs,adjustment,lubricationor cleaningmachine.Warning:pay attention totiminggascontent.3.3、Equipmentsafety operation regulationWarning!The use of this equipment,must be absolutelyobey safety basic matters,to prevent electric shock,personal injuryand other accidents.Before use,please read the followingsafety operation specificationcarefully,after reading,please pay attention to the preservation.Equipmentinmost of theaccidents are caused byfailure to observe the safetyrules of operation for thecause,butveryimportant rule is the operation of equipment,maintenance of the machine,dont wipelubrication;failureoutageinrepairequipment,firststop;equipment groundingshould always check.Safety deviceskeepequipment manufacturers to provide theis only used toprovide the most basic accident prevention,the work of the mainresponsibilitieswillstill equipmentownersand staffwho are responsible forthe operation ,maintenance and repairingEquipmentownermust ensure that: thedevice associated with the personnelhave beenrelated tothe rules of safe operationtraining safety operation rulesposted in therelevant regional.Note:a comprehensive readingandpay attention to the followingsafety rulesThe operation ofmachine 1,equipment maintenancemust be trained healthy body,adapt to this workand canreliably completestaffbear.2,do not allowalcohol,takedrugs orsimilar situation ofpersonnel operation,maintenance and repairof the equipment.3,the equipmentbefore the start,operatorsshould check thesafety facilitiesallis normaland check theequipmentwithout obvious defects.4,if the device hasany defect,especiallyrelates tosafety operation regulationaspect,the operatorshall immediatelyreport to the leadershipresponsible forrepairor inform thepersonnel.5,ifthe crisisto the safe operation ofequipment problems,the equipment must beimmediately stopped,cut off the power supply,to make thewarning signson the equipment.6,torepairor otherwork inequipment,involvingallstaff will being formed,ifthe equipment must bethe power supply,special care should bethe power switch.7,the equipmentcan only be used forthe design of themanufacturers use forrotary cuttingwood,can not be used forother purposes.8,improveequipment technologywill affect theoperation of the equipmentand the safety ofpeople,must beauthorized by the manufacturersormanufacturers ofstaff,otherwise manufacturersnot by modifying thecausefor the loss.9,ifcannotguarantee the safety ofthe normal operation of equipment in the installation,maintenance or repairprocess,must be carried out by professionallicensingprofessionals,thesepersonnel must be guaranteed to preventpersonnelinjury and equipmentdamage.10,operators shallwearapprovedprotectiveclothingcan preventaccidents.Worknorings,watches,jewelry,necklace,hanginglooseticketclothing,such asa tie,tornclothes,ordinaryshoes,not buckled coatornotpull thezipperto avoidmachinerotatingpart,which caused the loss ordamage,long hairshould wearsafety helmet.11,cleaning equipment,muststoppower supply,pay attention to prevent cuts,andusing appropriate methodsto clean up.13,the equipmentmust have agood grounding!Do not let children get close totheequipment,task irrelevantpersonnelmust stay away from.12,pay attention totheusualrefueling and maintenanceequipment.3.4、The safety code for equipmentbefore the startand operation.1,do not run theequipment in theequipment,indicatinglightsandsick situationundercontrol componentfault.2,the equipmentbefore the start,should ensure thatall components are installed correctly,and nocomponent damage,the various parts of the lubricationgoodshort of oil,of the operatingbutton functionsclear ,allother objects ina machine independent(cloth,tools,iron and other equipment)shouldtake.3,the power supplyvoltage is higher or lower than thevoltage range of the equipment requirements,do not givepower transmission equipment,otherwise causeelectrical partsdamaged.4,the electric control systemafter the power is switched on,live electricalelement is verydangerous,non professionalsdo not contact ,so as to avoidthe risk of electric shock.5,rotary cuttingprocess,should firststop main engine,allowed toboot intothe log.The process of the operation of6,equipment,prohibited the use of repairtools andcleaning of utensilsand other objectsaredangerous operation,notjustto theequipmentreached.7,in the rotation process,all rotatingparts,lightly handtouchavoid, nonoperatingpersonnel are prohibited fromnear,prohibit the removal oropen thecover.8,equipmentlubrication,do not usehand directlytouch device.9,woodrotary cutto the finalapplication ofwoodenshaft or other objectsto knock down theremaining woodshaft,should not behand contact withwood shaft.10,equipment operationshould be specifically responsible for,other personnelcan not behands-on,avoid the miss operationdanger.The operatormust be in a stableand balancedwork on the ground,must ensuregood workplacelightingequipment.11,dont letthe equipment rununattended.12,equipment operation,pay attention towhether there is abnormal sound,such as abnormal,should immediatelystop the machine,cut off the power supply,mustfind out the cause of the malfunctionandruled out before test.13,found in normalrunning,promptly notify themaintenance person in charge.Allrepair and maintenancemust be in accordance withsafety proceduresin this manualoperationinthe accident prevention regulations.3.5、Restrictions on the use oftime1,in the use oftechnologywithin the prescribedscopecharacteristics using the device.2,can be used forpurposes ofdesign,do not used for other purposes, such asrotary cuttingsteel,rubber,plastic,becausedoes not havethe use ofthe design.3,do not usethe deviceof rotary cuttingtechnologyin excess of the prescribedin this manualdiameter wood.4,do not exceed theworking loadequipmentcalibrationusing the device.5,dontbeequipment platformasstoring tools,appliances,clothetc .where objects.6,do not use outdoorsequipmentor exposed torain orhumid environment.7,it must be used in thepower supply voltage range ofequipment within the requested.FOUR、Delivery,delivery,installation4.1、DeliveryEquipment in the factoryhas beenin the factoryinspectiontest, electrical systemandmoving parts areworking properly.In the inspection process,with different diametersof logswerepeelingtest ,inspectionreachedthe factorytechnical requirements.4.2、EquipmentshippedAll components,includingremovingthecomponents,packagingequipment in theprior to shipmentarepassed through theinventory and inspection.Receivingequipment,shouldcheck whether there is damaged during transportcomponents.Unless otherwise requested, generalequipment in theshipment,the rotary cutterisfixed on the blade baseseat of theknife surface.The protectivemeasures against themetal partsnotpainting,to prevent oxidationduring the transportation and storage.4.3、Hoisting equipmentResponsible forliftingpersonnelmust be highlyconcentratedin the lifting process,avoidinjury or damage tothe goods.Equipmentloading and unloading can be carried outandmove with theforklift truck,orby crane orcrane,the prohibition of the use of twoor threehook hoisting!.Processequipmentmove in,try tokeep your weightdown,maximum limitmaintain stability andvisibility.4.4、Equipment installationEnsure that the equipmentis fixed on thelevel andfirm ground,to run when the machinesmooth,no significant vibrationprinciple.The ground must becapable ofbearingthe weight of equipmentsafety;equipment installationin the lightinggood place.Equipment aroundto leave enoughspace,in order to facilitate the operation andfuture maintenance.Reservation andoperationand minimumauxiliary space equipment installation locationAfter positioning the device,remove thefriction rollerand the guide,the sliding deviceprotective paper,rust proof oil,cleanthemachine.4.5、The power supply connectionnote:the workmust becompleted by professionalsElectrical componentslist:1,the rotary cutting machine:7.5KWspecial inverter2,380V AC contactor3,the miniaturecircuit breaker4,terminal blocksOpen theelectrical control cabinet,power lines will bereceived aminiaturecircuit breaker.Note:wellequipment grounding,always keep theequipmentgood grounding.4.6、Replacement andcutterrotary cutting knifehighadjustmentAfter therotary cuttingknifeused for a period oftime,the cutting edge wear ap