降级品处理办法.doc

文件制订/变更申请单申请状态：首次发行 修订 废止 文件类型：手册程序文件作业办法指导书技术文件图纸外来文件表单系统名称质量管理体系文件编号 JKM-WI-TN-007文件名称降级品处理办法申请单编号DCN-1000582总 页 数10版 次A1制订/变更前内容制订/变更后内容一、会 签 生产部品管部制 订审 核批 准【文件发行日即生效日】发行章QA-001THIS DOCUMENT IS THE SOLE PROPERTY OF JINKO SOLAR CO.,LTD.AND SHOULD NOT BE USED IN WHOLE OR IN PART WITHOUT PRIOR WRITTEN PERMISSION本文件属晶科能源有限公司独有财产，未经书面许可不得使用或部分使用 晶科能源有限公司Jinko Solar Co., Ltd. 文件名称：降级品处理办法文件编号JKM-WI-TN-007版次A0文件等级一般页次12/101 目的 为规范公司降级品处理，顺畅公司降级品处理过程2 适用范围 适用于晶科公司所有型号的降级品。3 职责 3.1 技术部：制定降级品处理办法并及时更新客户要求； 3.2 品质部：按照降级品处理办法监督生产过程； 3.3 生产部：依照降级品处理办法，对降级品进行处理。 4 作业办法4.1 降级品处理办法 降级组件默认为太阳谷代工组件，贴太阳谷铭牌，使用太阳谷印刷图样纸箱4.1.1 降级品铭牌 1） 降级品铭牌规格及材质序 号名 称规 格材 质备 注1铭 牌 95140mm覆膜亚白PET外加工模板，自己打印参数 2） B级品铭牌模板图样如下： 3） 铭牌模板内打印内容下4） B级品参数表如下：150WpPm180Wp的组件贴170Wp，其余功率按10Wp一档贴铭牌；SVM185M-72 参数表如下：SVM185M-72 170-200WModule Type SVM170MSVM175MSVM180MSVM185MSVM190M Maximum Power (Pmax)170Wp175Wp180Wp185Wp190WpMaximum Power Voltage (Vmp)35.5V35.8V36.0V36.4V36.6VMaximum Power Current (Imp)4.79A4.90A5.00A5.09A5.19AOpen circuit Voltage (Voc)44.3V44.7V44.8V45.0V45.2VShort circuit Current (Isc)5.12A5.23A5.29A5.43A5.56AModule Type SVM195M SVM200M Maximum Power (Pmax)195Wp200WpMaximum Power Voltage (Vmp)36.8V36.9VMaximum Power Current (Imp)5.30A5.42AOpen circuit Voltage (Voc)45.4V45.6VShort circuit Current (Isc)5.67A5.80ANominal operating cell temperature (NOCT)482Maximum System voltage1000VDCMaximum Series Fuse Rating10AOperating Temperature()-40+85Dimensions158080835mm 158080840mm 158080845mm 158080850mm Weight158080835mm14.5kg 158080840mm 15kg158080845mm15.5kg 158080850mm16kg 200WpPm210Wp的组件贴200Wp，其余功率按10Wp一档贴铭牌SVM240M-96参数表如下：SVM240M-96 200-270WModule TypeSVM200MSVM205MSVM210MSVM215MSVM220MMaximum Power (Pmax)200Wp205Wp210Wp215Wp220WpMaximum Power Voltage (Vmp)47.0V47.2V47.5V47.7V48.0VMaximum Power Current (Imp)4.25A4.34A4.42A4.5A4.58AOpen-circuit Voltage (Voc)58.0V58.3V58.5V58.6V58.8VShort-circuit Current (Isc)4.55A4.68A4.79A4.90A5.01AModule TypeSVM225MSVM230MSVM235MSVM240MSVM245M Maximum Power (Pmax)225Wp230Wp235Wp240Wp245WpMaximum Power Voltage (Vmp)48.3V48.5V48.8V49.0V49.1VMaximum Power Current (Imp)4.66A4.74A4.81A4.89A4.99AOpen-circuit Voltage (Voc)58.9V59.1V59.2V59.5V59.7VShort-circuit Current (Isc)5.11A5.19A5.27A5.35A5.50AModule TypeSVM250M SVM255M SVM260MSVM265M SVM270M Maximum Power (Pmax)250Wp255Wp260Wp265Wp270WpMaximum Power Voltage (Vmp)49.5V50.0V50.5V51.0V51.5VMaximum Power Current (Imp)5.05A5.10A5.15A5.20A5.24AOpen-circuit Voltage (Voc)59.9V60.5V61.1V61.7V62.3VShort-circuit Current (Isc)5.61A5.66A5.72A5.77A5.82ANominal operating cell temperature (NOCT)482Maximum System voltage1000VDCMaximum Series Fuse Rating15AOperating Temperature()-40+85Dimensions1575108245mm 1575108250mm Weight:1575108245mm:20.0 kg 1575108250mm:20.5 kgSVM230P-60 200-250WModule TypeSVM200PSVM205PSVM210PSVM215PSVM220PSVM225PMaximum Power (Pmax)200Wp205Wp210Wp215Wp220Wp225WpMaximum Power Voltage (Vmp)28.7V28.8V29.0V29.1V29.2V29.4VMaximum Power Current (Imp)6.97A7.12A7.24A7.39A7.53A7.65AOpen-circuit Voltage (Voc)36.2V36.3V36.4V36.5V36.6V36.7VShort-circuit Current (Isc)7.65A7.76A7.88A7.99A8.10A8.25AModule TypeSVM230PSVM235PSVM240PSVM245PSVM250PMaximum Power (Pmax)230Wp235Wp240Wp245Wp250WpMaximum Power Voltage (Vmp)29.6V29.8V30.0V30.2V30.4VMaximum Power Current (Imp)7.78A7.89A8.01A8.12A8.23AOpen-circuit Voltage (Voc)36.8V36.9V37.2V37.4V37.6VShort-circuit Current (Isc)8.35A8.47A8.56A8.69A8.81ANominal operating cell temperature (NOCT)482Maximum System voltage1000VDCMaximum Series Fuse Rating15AOperating Temperature()40+85Dimensions165099245mm 165099250mm Weight:165099245mm :19.0kg 165099250mm :19.5kg 175WpPm210Wp的组件贴200Wp，其余功率按10Wp一档贴铭牌，SVM230P-6O 参数表如下： 175WpPm210Wp的组件贴200Wp，其余功率按10Wp一档贴铭牌， SVM240M-6O 参数表如下：SVM240M-60 200-250WModule TypeSVM200MSVM205MSVM210MSVM215MSVM220MSVM225MMaximum Power (Pmax)200Wp205Wp210Wp215Wp220Wp225WpMaximum Power Voltage (Vmp)28.8V29.0V29.2V29.3V29.5V29.7VMaximum Power Current (Imp)6.94A7.07A7.19A7.34A7.46A7.57AOpen-circuit Voltage (Voc)36.5V36.6V36.7V36.8V36.9V37.0VShort-circuit Current (Isc)7.51A7.62A7.76A7.85A7.97A8.08AModule TypeSVM230MSVM235MSVM240MSVM245MSVM250MMaximum Power (Pmax)230Wp235Wp240Wp245Wp250WpMaximum Power Voltage (Vmp)29.9V30.0V30.2V30.4V30.6VMaximum Power Current (Imp)7.69A7.83A7.95A8.06A8.17AOpen-circuit Voltage (Voc)37.1V37.2V37.3V37.4V37.6VShort-circuit Current (Isc)8.20A8.31A8.45A8.58A8.70ANominal operating cell temperature (NOCT)482Maximum System voltage1000VDCMaximum Series Fuse Rating15AOperating Temperature()40+85Dimensions165099245mm 165099250mm Weight:165099245mm:19.0kg165099250mm:19.5kg SVM280P-72 250-305WModule TypeSVM250PSVM255PSVM260PSVM265PSVM270PSVM275PMaximum Power (Pmax)250Wp255Wp260Wp265Wp270Wp275WpMaximum Power Voltage (Vmp)34.7V34.9V35.0V35.1V35.2V35.4VMaximum Power Current (Imp)7.20A7.31A7.43A7.55A7.67A7.77AOpen-circuit Voltage (Voc)43.5V43.7V43.9V44.1V44.2V44.4VShort-circuit Current (Isc)8.11A8.20A8.30A8.42A8.59A8.70AModule TypeSVM280PSVM285PSVM290PSVM295PSVM300PSVM305PMaximum Power (Pmax)280Wp285Wp290Wp295Wp300Wp305WpMaximum Power Voltage (Vmp)35.5V36.0V36.4V36.8V37.2V37.4VMaximum Power Current (Imp)7.89A7.92A7.97A8.028.07A8.16AOpen-circuit Voltage (Voc)44.5V44.7V44.9V45.2V45.4V45.6VShort-circuit Current (Isc)8.81A8.85A8.89A8.95A8.98A9.05ANominal operating cell temperature (NOCT)482Maximum System voltage1000VDCMaximum Series Fuse Rating15AOperating Temperature()40+85Dimensions195699250mmWeight27.0 kg220WPPm260Wp的组件贴250Wp，其余功率按10Wp一档贴铭牌，SVM280P-72 参数表如下：220WPPm260Wp的组件贴250Wp，其余功率按10Wp一档贴铭牌，SVM290M-72 参数表如下：SVM290M-72 250-305WModule TypeSVM250MSVM255MSVM260MSVM265MSVM270MSVM275MMaximum Power (Pmax)250Wp255Wp260Wp265Wp270Wp275WpMaximum Power Voltage (Vmp)35.6V35.6V35.8V35.8V35.9V36.1VMaximum Power Current (Imp)7.02A7.16A7.26A7.40A7.52A7.61AOpen-circuit Voltage (Voc)44.3V44.4V44.6V44.8V45.0V45.3VShort-circuit Current (Isc)7.75A7.90A8.00A8.13A8.35A8.37AModule TypeSVM280MSVM285MSVM290MSVM295MSVM300MSVM305MMaximum Power (Pmax)280Wp285Wp290Wp295Wp300Wp305WpMaximum Power Voltage (Vmp)36.3V36.8V37.2V37.6V38.0V38.2VMaximum Power Current (Imp)7.71A7.74A7.79A7.85A7.90A7.99AOpen-circuit Voltage (Voc)45.4V45.5V45.7V46.0V46.4V46.8VShort-circuit Current (Isc)8.39A8.41A8.50A8.59A8.67A8.72ANominal operating cell temperature (NOCT)482Maximum System voltage1000VDCMaximum Series Fuse Rating15AOperating Temperature()40+85Dimensions195699250mm Weight27.0 kg 4.1.2 B级品纸箱 1） B级品纸箱规格2） B级品纸箱正面印刷图样如下图： B级品纸箱侧面印刷图样如下图：每种型号组件根据纸箱尺寸不同，缩放图元，确保纸箱印刷美观即可，以打样样品为准 4.1.3 B级品唛头 1）B级品唛头格式如下：Customer ID：Pallet No.:Product：SVMXXXX-XXCell Type：Packing:XX Pcs/CartonQty：XX Pcs/PalletG.W：XXXKgNO.S.N.Voc(V)Isc(A)Pm(W)Vm(V)Im(A)FF(%)145.165.47225.4237.105.0876.29%Date： Total Power： Nominal Power： 2）B级品唛头粘贴位置： B级品唛头以A4塑料袋封好后，粘贴在纸箱侧面印刷的左边方框内 4.1.4 B级品明细表 1） B级品明细表格式如下：Pallet NO.:Cell Type:Mono-SiDimensions: 230Wp , WW , 165099245mmxx pcs:225Wp ,WB, 165099250mmxx pcs:xx pcs:xx pcs:xx pcs:xx pcs:xx pcs:Connector ：MC4xx pcs:MC3xx pcs:TKxx pcs:Cell Type:Poly-siDimensions: 230Wp , WW , 165099245mmxx pcs:225Wp , WB, 165099250mmxx pcs:xx pcs:xx pcs:xx pcs:xx pcs:xx pcs:Connector ：MC4xx pcs:MC3xx pcs:TKxx pcs:Total:xx pcs 2）B级品明细表代码：白背板白边框：WW ；白背板黑边框：WB ；黑背板黑边框：BB ；黑背板白边框：BW MC3连接器：MC3 ；MC4连接器：MC4 ；泰科连接器：TK 单晶电池片组件：Mono-Si；多晶电池片组件：Poly-Si 备注：实际操作中不存在明细表中的项目可以空缺 3）B级品粘贴位置： B级品唛头以A4塑料袋封好后，粘贴在纸箱侧面印刷的左边方框内 4.1.5 B级品组件纸箱包装及堆垛方式 B级品除使用铭牌及纸箱不同外，白色塑料护