P11W02油管等管材检验、验收标准.doc

井下作业分公司油管、套管等管材检验/验收标准起草：牟小清编号：JX/QHSE/P11/W02QHSE管理体系作业指导书审核：曹学军版本：A/0批准：谭明文发布日期：2009/02/20油管、套管及其短节、接箍、接头检验/验收标准1. 本标准适用于公司所有套管、油管及其短节、接头、接箍的进货检验和使用中的检定。由壬、卡箍、弯管、油咀套及油咀等的检验也可参照本标准。2.本规定引用API67标准。如顾客有特定要求时，应在合同中明确检定标准，按顾客要求的标准进行检验。3. 对公司所购进油管、套管及接头、接箍、短节等器材，一般我方仅作对本体无损伤的项目的检验；对本体有损伤或可能造成损伤项目的检验由供方完成，或由供方提供的试验参数为使用、设计计算的依据。该类原材料在作供方评价时，应评价其检验能力和质量体系。4.检定项目、检定方法和合格品判断标准（仅限于顾客未作特定规定时）：4.1外观检定（见下表）项 目检定方法标 准管体外观检验肉眼观查本体损、伤、蚀痕迹，并用测深、测长器具对损、伤、蚀查、测、量1、单个损伤深度超过管子壁厚12.5%为不合格.2、线形缺陷超过管子壁厚12.5%为不合格。3、总损伤表面大于10%为不合格。4.管子加厚部分存在尖锐菱角和急剧变化或带900钩工具通过被挂住为不和格反之为合格。管体直线度抽查肉眼感觉不直的管子。1、用锲子挡住管子，使管子弓处朝向水平面。2、测量并记录管子全长。3、从管子两端拉一条绷紧的细绳穿过弓。1、小于41/2的管子有弯度不合格。2、不小于41/2的管子超过3.1mm/1500mm为不合格，反之合格。颜色/印记检定按API-67标准在表示材质（钢级）的部位，观查有颜色标记或钢印标记没有颜色标记/钢印标记为不合格品。通径检验通径规通过本体。通径规标准按测试规程、规定进行通过为合格（进货）壁厚测定游标长尺测量管壁进货时：最小壁厚小于规定壁厚90%为不合格。使用中：最小壁厚小于规定壁厚87.5%为不合格。丝扣损伤检定观测丝扣损伤1、无连续二道丝扣损伤且损伤小于周长的1/6为合格。2、丝扣任何部位有焊缝烧伤为不和格。3、丝扣上有明显突出物为不和格。4、圆螺纹管材所有扣应具有全顶，反之为不合格。5、偏梯形套管一牙螺纹大于1/4圆周或多于2牙螺纹出现黑顶为不和格。丝扣扣型检定丝扣标准工作规手动紧扣检查余扣数油管扣：余扣数3扣为合格套管扣：见Api-67标准。4.2承压能力检定检定方法：抽样组装后用试压泵作水压试验。标准API67。当压力达到最大稳定压力值后，最少保持5秒钟，5秒钟后压力降不应超过10%。试压水温不低于40C。抽样方法：按物资管理办法执行。4.3承载试验4.3.1仅对入井并有特殊要求时的油管、套管及短节、接头、接箍进行。地面流程用管材不作承载试验。4.3.2承载试验方法：在拉力架上作额定拉力强度试验。附1 API油管、套管标记附2 API套管水压试验数据表（API67） 国产套管水压试验数据（YB69070）附3 API油管水压试验数据表（API67） 国产油管水压试验数据（YB23963）附4 API套管接箍规范（API67）附5 API油管及接箍规范（API67）国产油管强度数据（YB23963）国产油管及接箍规范（YB23963）附1： API油管、套管标记1、钢级代号和颜色标记钢级代号颜色 标记H-40H无颜色J55J一条浅绿色环节K55K二条浅绿色环节C75C-75兰色，特殊情况接箍为兰色，且中间有一黑色环带W80W一条红色环节C95C-95兰色（棕色特殊情况用），特殊情况接箍为兰色，且中间有一黑色环带P110P白色（离接箍0.6米处）2、钢印标记凡采用API标准生产套管、油管，在接箍端面上打有钢印（API组合符号、钢级代号、管子类型）并用明显的白漆圈（方形或椭圆形）圈起来。 附2： API套管水压试验数据（API-67）通称直径平均重量壁厚(毫米)试验内压力(公斤/厘米2)磅/尺公斤/米标准的选择的H-40J-55C-75N-80P-110V-150H-40J-55P-11041/29.5010.5011.6013.5015.1014.1415.6217.2620.0022.475.215.696.357.378.562042112112114715414995776897037031270204281310345794928511.5013.0015.0018.0017.1119.3422.3226.785.596.437.529.19211211211499612534654703703998122027431636673189351/214.0015.5017.0020.0023.0020.8323.0625.3029.7634.226.206.987.72 9.1710.541972112112114645556404995916826827037031110127019727431034581693565/820.0024.0028.0032.0029.7635.7141.6647.627.328.94105912.06197211211450534605478570647661703703197267331780886717.0020.0023.0026.0029.0032.0035.0038.0025.3029.7634.2233.6943.1547.6252.0853.545.876.918.059.1910.3611.5112.6513.7214817621121121138043649254859865440846452758464069664070370370370398410001200130014817623928132372480187995675/824.0026.4029.7033.7039.0035.7139.2844.1950.1558.037.628.339.5210.9212.70176211366415478535387443506591612696703949110017626780885/824.0028.0032.0036.0040.0044.0049.0035.7141.6647.6253.5759.5265.4772.916.717.728.9410.1611.4312.7014.15162183190211211394443492541415471520584647703703977109016218319025328871780195/832.3036.0040.0043.5047.0053.5048.0653.5759.5264.7369.9479.617.928.9410.0311.0511.9913.84148162211211345380415478373408443506563605703956148162225253103/432.7540.5045.5051.0055.5060.7065.7048.7360.2667.7075.8982.5890.3297.767.098.8910.1611.4312.5713.8415.1184113148176197352387380415520570626682935120148204232260113/442.0047.0054.0060.0062.5069.9480.3589.288.469.52110512.4298148169190352373127197232260133/848.0054.5061.0068.0072.0071.4281.1090.77101.18107.148.389.6510.9212.1913.0684134148169323345113176197225国产套管水压试验数据（YB690-70）通称直径壁厚（毫米）试验内压力（公斤/厘米2）通称直径壁厚（毫米）试验内压力（公斤/厘米2）毫米英寸D40D55D75毫米英寸D40D55D75短扣长扣短扣长扣短扣长扣短扣长扣短扣长扣短扣长扣11441/2678925025025025037042048045054061570054063070070070070019475/8789101112210240250250250250240270300330360315365390440490540360390440490540400540600670700127567891025025025025025033038043048041548055063070048055063070065070070070021985/88910111221024825025025022024027030033032034038043047030034038043047043047053058064014051/26789101125025025025025025030034039043047037543050057064070043050057064070058068070070070024595/88910111219021022022022021021022024027026030034038042026030034038042037042047052057016865/87891011250250250250250280320370410370400460520580400460520580570630700700273103/4910100100299113/49101001001787789101112230250250250250250260300340370410330380430490540600380430490540600540590660700700340133/4910100100附3： API油管水压试验数据（API-67）通称直径平均重量壁厚(毫米)试验内压力(公斤/厘米2)磅口尺公斤米标准的选择的H-40J-55C-75N-80P-105H-40J-55两端未加厚的油管11/22.754.093.6821121164768934547124.004.605.805.956.848.634.244.836.4521121121121159167570363370370370370331635943649221/26.408.609.5212.805.517.8221121164070368270370370333846437.709.2010.2012.7011.4613.6915.1818.905.496.457.349.5321121121121121121152061269670355565470370370370327432337338045051331/29.5014.145.74211211478506253352412.6018.756.8821121150654127437241/42.403.753.5721121170370338052011/22.904.323.6821121164768934547124.705.956.998.854.836.4521121167570370370370370335949221/26.508.709.6712.957.8221121164070368270370370333346439.3012.9513.8419.279.5321121161270365470370370332345031/211.0016.376.66211211555591295408412.7518.976.88211211506541274373国产油管水压试验数据(YB239-63) 钢号油管口径DZ1D40(DZ2)D50(DZ3)D55(DZ4)试验压力(公斤/厘米2)口径3油管口径31/2油管口径4油管200190180200200200300300200300300200附4： API套管接箍规范(API-67)套管接箍用手上紧所余扣数A手上紧接箍端部至丝扣啮合起点长度M通称直径（时）壁厚（毫米）手旋紧面节径Dg（毫米）丝扣尺寸（毫米）外径DM（毫米）长度NL（毫米）重量（公斤/只）镗孔部分（公斤/只）总长度L有效长度管端至手旋紧面长度短扣长扣短扣长扣短扣长扣短长短长内径d长度厚度b41/25.21111.8550.8066.6776.2043.5659.4468.9623.3939.2748.79127.00158.75177.803.654.114116.6912.73.97317.865559124.5463.5069.8585.7356.2662.6178.4936.0942.4458.32141.30165.10196.854.625.70129.3812.74.76351/2137.2473.0288.9065.7981.6645.6261.49153.67171.45203.205.196.36142.0812.73.18365/8165.81793798.4372.1491.1951.9771.02187.71184.15222.259.0611.30170.6612.76.35375.89175.2460.3279.37101.6053.0972.1494.3632.9251.9774.19194.46184.15228.608.3210.74180.1912.74.76375/8191.1182.55104.7775.3197.5453.4475.67215.90190.50234.9512.2215.53196.0612.76.353.518.0185/86.71216.5176.2085.72114.3068.9678.49107.0647.0956.6285.19244.48196.85254.0016.1421.54221.4612.77.143.595/8241.9185.72120.6578.49113.4156.6291.54269.86196.85266.7017.9225.30246.8612.77.143.5103/47.09270.9469.8588.90120.6562.6181.66113.4140.7459.7991.54298.45203.20266.7020.6528.13275.4212.77.143.5113/4295.8988.90120.6581.66113.4159.7991.54323.85203.20266.7022.5030.66300.8112.77.143.5133/8337.1688.90160.6581.66113.4159.7991.54365.13203.20266.7025.5134.76342.1112.77.943.5附5： API油管及接箍规范(API-67) 外径D油 管 尺 寸（毫米）接 箍 尺 寸（毫米）手旋紧时的余扣(时)(毫米)壁厚内径D1加 厚 部 分手旋紧面节径DCP丝扣总度L有效丝扣长度外径DM长度NL镗 孔 部 分外径D1加厚长度锥面长内径d0长度厚度b两 端 未 加 厚 的 油 管1.90048.263.6840.946.6934.9330.6355.8895.349.97.941.59223/860.324.244.836.4551.850.747.458.7641.2836.9873.03108.061.97.944.76227/873.025.517.8262.057.471.4652.4048.1188.90130.274.67.944.76231/288.905.496.457.349.5377.976.074.269.987.3358.7554.46108.00142.990.57.944.762441/2101.60114.305.746.8890.1100.399.41112.1160.3365.1054.3659.13120.70132.10146.1155.6103.2115.99.539.533.183.182两 端 外 加 厚 的 油 管1.0501.3151.6601.90023/827/831/2441/226.6733.4042.1648.2660.3273.0288.90101.60114.302.873.383.573.684.836.455.517.826.459.536.666.8820.9326.6435.140.950.747.462.057.476.069.688.3100.533.4037.3146.053.265.978.695.3108.0120.760.3363.566.768.3101.6108.0114.3114.3120.725.425.425.425.425.425.425.425.425.431.8335.7444.4751.6163.7076.4093.06105.76118.4628.5831.7534.9336.5349.2353.9860.3363.5066.6824.2827.4630.6332.2343.2648.0154.3657.5360.7142.1648.2655.9063.5077.8093.20114.30127.00141.3082.688.995.398.4123.8133.4146.1152.4158.835.038.947.654.867.580.296.9109.6122.37.947.947.947949.539.539.539.539.532.382.383.183.183.975.566.306.306.30222222222国产油管强度数据（YB-239-63）通称直径（时）外径D（毫米）重 量壁厚（毫米）内径d（毫米）最小抗拉强度（吨）抗外挤强度（公斤/厘米2）抗内压强度（公斤/厘米2）管体（公斤/米）加厚部分（公斤）接箍（公斤/只）D40（DZ2）D50（DZ4）D55（DZ6）D40（DZ2）D50（DZ4）D55（DZ6）D40（DZ2）D50（DZ4）D55（DZ6）两 端 未 加 厚 的 油 管11/2221/2331/2448.360.373.088.9101.6114.34.396.849.1613.2215.2218.470.51.32.43.64.55.14.05.05.56.56.57.040.350.362.075.988.6100.311.8720.829.444.645.956.715.627.438.758.560.274.617.1530.1542.664.566.482.2403432395394313297497530478473373353567604547541420398631631572555485465753730638612913913829803703673两 端 未 加 厚 的 油 管111/411/2221/2331/2432.042.248.360.373.088.9101.6114.32.463.344.396.849.1613.2215.2218.470.10.20.40.70.91.31.41.60.50.70.81.52.84.25.06.33.53.54.05.05.56.56.57.025.035.240.350.362.075.988.6100.311.916.1521.133.044.363.973.789.615.621.227.843.558.384.097.0118.017.223.430.647.864.192.5106.8129.7536397408432395394313297656482497530478473373353763551567604547541420398830631631631572555