生产流程详解.doc

生产流程英文：Production procedure布料检验英文：The cloth inspection每做一批货首先要抽取该布英文：Each time a batch of goods is made, 10% to 20%of every jar of cloth每缸的10至20%进行检验英文：should be sampled to inspect检验主要针对布料是否有色差英文：to see whether the fabric has color difference, defects布疵、布封宽窄、克重等等英文：and to inspect the fabric width and the weight of cloth ,etc.若不合格则须进行100检验英文：If it is not up to standard , 100% Inspection must be carried out不合格品退回布厂英文：The defective products will be returned to the cloth factory物料检验英文： Accessories Inspection物料仓必须对所有物料进行验针检验英文：All the accessories must be needle-detected by the accessory Warehouse.和规格、数量、褪色性检验英文：Together with the specification, quantity and fading inspection已检验品和未检验品英文：The inspected products and the un-inspected products必须分开并做好标识英文：Must be separated and marked well.物料仓提供详细的物料卡给各有关英文：The accessory warehouse group offers the detailed accessory card生产部门以供制衣时核对参考英文：To the production divisions to check when clothing are being made电脑唛架英文：Computer Marker纸样师傅根据客户提供的纸样英文：According to the patterns that the customers offer or the related information,或相关信息设计纸样英文：the pattern masters design the patterns,进行尺寸缩水测试英文：Carry on the size and shrink test确定缩水值英文：And confirm the shrinking value然后重新修改纸样英文：Then revise the pattern again,将纸样用读图板读入电脑英文：read the patterns into the computer by reading drawing boar再用最新版电脑制衣业生产管理系统英文：And then use the production management system of the latest edition computer clothing manufacturing industryGMCAD2002系统进行打版英文：GMCAD2002 system放码、排唛架英文：to type, grade, and make makers.生产会议英文：Production meeting大货一星期以前英文：A week before a bulk production生产经理将主持召开产前会议英文：The production manager will hold the preproduction meeting.会议就此单的各项准备英文：The preparation and the related terms相关注意事项进行沟通英文：will be discussed at the meeting.及时解决疑难问题英文：to solve the knotty problems in time以确保大货能按质按期出货给客户英文：so as to ensure that the batch of goods can produce for the customers on schedule工业工程英文：Industrial engineerin工业工程人员的目标是降低成本英文：The goal of Industrial engineering staff is to lower the costs提高效率英文：and raise the efficiency常用工作方法如标准时间的测定英文：The common working ways are the standard time mensuration做工方法研究、效率分析英文：Research of working methods, efficiency analysis,生产平衡情况反映英文：Reflection of production line balancing生产流程分析等英文：the production procedure analyzing etc.制定出标准时间英文：establishing standard time成为工序工价的最基本参考数据英文：becomes the most basic reference data of the labor cost of the process在大货未入车间前英文：Before the bulk production begins由IE 先排出工序表英文：Process form is listed first by IE并在产前会议上讨论工序安排的合理性及大货目标产量等英文：The rationality of the arrangement of process and the output goal are discussed at the preproduction meeting松布英文：Fabric Relaxation尺寸问题是针织制衣最难控制的问题英文：Size problem is the most difficult problem in controlling knitting为了保证每件成衣的尺寸稳定英文：In order to guarantee the size stability of the finished clothes必须由松布操作开始科学化，规范化英文：We must begin with doffing operation. And after scientific and standardization doffing cloth,松布后需整齐放置在特制的松布车上英文：After doffing, the cloth must be placed neatly on the special-made doffing machine使每匹布都能独立分开英文：to make sure that every roll of cloth can be separated independently不会因为布压布而使底层和英文：in order that the surface and the bottom layers of the cloth goes back unevenly面层的布料回缩不均匀英文：because of the cloth pressing.一般自然缩率低的布料英文：Generally the cloth of lower natural contracting rate规定松布时间最少在24小时以上英文：should be doffed at least 24 hours自然缩率较大而且不稳定的布料英文：For higher naturally contracting rate and more unstable cloth松布时间则必须规定在72小时以上英文：The doffing time must stipulated over 72 hours拉布裁剪英文：Stipulate the height of the spreading cloth规定拉布高度英文：so as to ensure that the size stability and shirt shape after cutting are accurate以保证裁剪后的尺寸稳定及衫形准确英文：and the middle and the bottom layers of the cutting pieces cant be unidentical不会因为拉布太高而致使裁片上中下层的尺寸不一致英文：because of the spreading height being too high一般厚度较大的布料英文：Generally speaking, for thicker fabric如抓毛布，毛巾布等英文：such as terry cloth, etc.规定拉布高度不可超过6吋英文：the stipulated height of spreading cant be over 6 inches厚度较薄及弹性较大的布料英文：For thinner and stronger elasticity cloth规定拉布高度不可超过4吋英文：the stipulated height of spreading cant be over 4 inches.查片、配片英文：Checking and matching of cutting pieces为确保能给缝制车间提供英文：In order to guarantee the accuracy of the measurement尺寸准确及衫形稳定的裁片英文：and the stable shape of the cutting pieces裁剪后的每片裁片均必须英文：The finished cutting pieces must be inspected经过查验后才能进入缝制车间英文：before they go to the sewing workshop.查片台上必须附有该款的英文：There must be patterns of the same styles of cutting pieces每块裁片的纸样英文：on the checking platform查片员必须将裁片与纸样相比较英文：The checkers of the cutting pieces must compare every cutting piece with its pattern要求裁片的尺寸及形状必须英文：The required size and the shape must be the same与纸样一致方为合格英文：as that of the pattern.经查片员查验过的裁片英文：The checked cutting pieces must be sampled to be checked qualified必须经过专业QC按AQL2.5英文：through professional QC according to AQL2.5,抽查合格后方可进入缝制车间英文：after which they can go to the sewing workshop.缝制英文：Sewing车间缝制采用挂杆式流水线作业方式英文：Assembly line is adopted in the sewing workshop流畅的流水线作业有助于英文：Smooth assembly line helps to提高工作的积极性英文：Improve the enthusiasm of the work使生产制程一目了然英文：and make the sewing production procedure clear.减少制程中出现问题的机率英文：reduce the probability rate that goes wrong in the course of sewing.流水线的操作由挂片开始英文：The operation of the assembly line begins with hanging cutting pieces.挂片员先检查裁片无误后英文：After the cutting pieces are checked errorless,将每扎主裁片用挂衣夹挂在英文：every bundle of main cutting pieces is hung流水线滑动杆上英文：on the slide bar of the assembly line辅料的分配按该扎主裁片的件数配制英文：The distribution for the accessories depends on the number of the main cutting pieces,如主麦、洗水麦等英文：for example, the main label, the washing label, etc.要求其数量及尺寸一定要与主裁片相配英文：They must match the main cutting pieces in quantity and size.流水线上的衣车是按缝制工序的英文：The sewing machines on the assembly line are arranged顺序来排列的英文：in the order of sewing procedure每位工人完成一道工序后便可在流水线英文：After each worker has finished one procedure, he can push the bundle of products滑杆上将该扎货顺推到下一工序英文：to the next procedure along the slide bar of the assembly line.为保证产品的质量英文：In order to guarantee the quality of the products在每条流水线中设置有中查英文：Course checkers are required on each assembly line进行100半成品查验英文：to carry on 100% checking to work in process合格后才可流入下道工序英文：They can just flow into the next process after being qualified每个车间配备一名巡查QC英文：One patrolling QC is allocated in each workshop进行AQL2.5查验英文：to carry out AQL2.5 test.及时反馈生产中出现的问题英文：and feed back problems appearing in production in time,第一时间防止问题和解决问题英文：which can prevent the problems and solve the problems as soon as possible?为确保成衣安全英文：In order to guarantee the finished clothes security,车间缝制必须执行严格的换针制度英文：needle changing system must be carried out in the sewing workshop.如果在缝制过程中出现断针现象英文：If needle breaking appears in the course of sewing必须找齐所有断针后英文：All the broken needles must be found out到针控员处进行对换英文：and get them changed from the needle controller针控员需做好详细记录英文：The needle controllers needs to make the detailed record l如果断针不能找齐英文：If all the broken needles cant be found则必须将断车针周围三米内的英文：all the work in process within three meters around the sewing machine半成品拿到验针房验针英文：should be brought to the needle testing room to get tested,以确保断针不会留在其它衣服上英文：so as to ensure that the broken needles will not stay on other clothes为确保成衣清洁英文：In order to keep the finished clothes clean车间员工必须定时擦手英文：Workshop staff must wash hands regularly二个小时一次。英文：once every two hours.工厂采用了先进的即时电子工票系统英文：The factory has adopted advanced instant electronic working ID card system该系统通过ID卡英文：This system is tired with the information of the goods与货物信息相绑定英文：through ID card,跟随货物在生产环节里流转英文：following the goods to circulate in the annual ring.在生产过程中通过采集器对ID卡英文：In the course of production, we collect相对应的货物信息的采集英文：the relating information of the ID card by the collector来跟踪生产过程中的每一道生产工序英文：to follow each production process in the production process给生产管理提供了实时准确的数据来源英文：This has provided the real-time and accurate data source for production management较旧系统效率得到了极大的提高英文：The efficiency has been greatly improved compared with the old system.打钮英文：Sewing buttons所有需打钮的衣服都必须经过查钮英文：All clothes needing sewing buttons on It must be through测试、打钮、再查钮四个过程英文：button checking, testing, sewing the buttons, and rechecking the buttons每一粒钮都必须经过查验才可打在衣服上英文：Every button cant be sewn on the clothes until it pass the checking后整英文：Finishing后查员工查好的成品须经 QC 复查英文：The products checked by the finishing checking staff must be reexamined by QC不合标准的衫退回后查处再查英文：The shirts not conforming to the standard should be returned to the finishing checking department to be reexamined更加确保了成衣质量英文：This has guaranteed the quality of the finished clothes每件烫好的衫须经过度尺查油英文：For each ironed shirt, the size and greasy dirt chec