模具企业的生产计划管理

balanced and run the satisfaction of the people education Room XX City Bureau of educational supervision of XX municipality May 6 2016 County economic information and Business Council System Committee two learn a do learning arrangements specific programme for advance full strictly rule party according to County Organization Department on County two learn a do learning arrangements of specific programme and I Board learning education implementation programme spirit according to distinguish level and has targeted solution problem of requirements ensure learning education made effectiveness promote all members consciously respected Constitution and comply with party rules with XI General Secretary series important speech spirit armed mind and guide practice and Promote the work and be qualified party members and learning arrangements are hereby makes the following specific programmes Learning requirements on all party members to study the party Constitution and party rules and unify the XI series of important speech General Secretary speech learning series to deepen understanding of the Constitution Party rules Constitution Party rules in the deep insight series address the basic spirit and practical requirements 1 Constitution Party rules Learning of the party Constitution a deep understanding of the party s nature purpose guiding principles goals organization good style grasp conditions rights and obligations of party members bearing in mind that oath clear qualified party member criteria and conditions Learning the code of self discipline of the CPC the CPC s disciplinary regulations the Chinese Communist Party Member Rights Ordinance and so on mastering self discipline standards of four must the four upholdings mastering various types of disciplinary offence and punishment provisions 2 series spoke To XI General Secretary series important speech reading 2016 version and out poverty for basic textbook learning understand XI General Secretary series important speech of basic spirit learning understand Central ruling acting political new concept new thought new strategy of basic content learning understand XI General Secretary in Fujian work during advocate of four grassroots immediately on do drop weak bird first fly and the in Nanping research study proposed of gravity Xia moved and innovation mechanism important thought Master and strengthen the party spirit fulfills the purpose ideas moral character conservation related to the basic requirements Main understand master following aspects content 1 ideal faith is Communists spirit Shang of calcium set right of worldview and Outlook on life and values 2 China dream is national of dream and national of dream and people of dream is Chinese modern yilai most great of dream core Essentials is national prosperity and national revitalization and people happiness 3 China features Socialist is achieved Chinese great revival of way enhanced road confidence and theory confidence and system confidence 4 four a full Strategy layout is new of history conditions Xia party ruling acting political total strategy consciously with four a full led the work 5 insisted innovation and coordination and green and open and shared development is relationship China development global of one deep change according to new development concept do job 6 practice line Socialist core values promote Socialist thought moral and Chinese traditional virtue full strictly rule party is all members common responsibility must implementation to each branch and each name members 3 Play a vanguard and exemplary role in life Keep to the correct political orientation political sensitivity and political judgment dare to fight against all kinds of wrong thought wrong words and deeds 2 firmly establish consciousness of the party the party member s consciousness Focus on some party members sense of organization and discipline they do not participate in the Organization is not required to pay membership dues for a long time do not play a vanguard and exemplary role some don t even mention membership fail to make a distinction between right and wrong failing to observe political discipline and rules and so on Always keep in mind that he is a Communist strengthen party spirit listening party party party party party party guarding party at the party the party for the party 3 strengthening the consciousness of the party s purpose Focus on people s conception of some party members lack of sense of service do not care for the masses did not take the initiative and some even hurt public interests job excellent thick friends eating and so on Bearing in mind the fundamental purpose of serving top people at heart close ties with the masses be kind to people dedicated to public service and play a part in poverty relief with practical actions to win the trust and support of the masses 4 actively practicing the Socialist core values Focus on do not observe stringent members knowledge out of devotion talk about ethics good faith is not enough and some even value distortions moral misconduct sexy vulgar materialistic and so on Strengthening moral cultivation Zonta for good pay attention to self discipline spiritual pursuit to internalize the core values into conscious action with exemplary behavior influence and lead people 5 set up in the practice of promoting reform development and stability Focus on some party members with the status quo a less aggressive mood depressed saying sluggish again just to get by not seeking guodeying some even perfunctory address evading responsibility and other issues Actively adapt to the economic development of the new normal seriously implement the new development philosophy hard work hard work hard based on their own dedication Second on the Council of the section level cadres above requirements section above party cadres to take the lead in the education working closely with leading practice learn more better more strict requirements higher and strive to improve the ideological and political quality and theoretical levels 1 Constitution Party rules System learning understanding CPC articles in full grasp basic content of based Shang focus master Constitution master and members and party of organization system and party of Central Organization and party of place organization and party of grass roots organizations and party of cadres and party of discipline chapter content deep grasp two a vanguard of nature and mission further clear four a service of requirements master members leaders must has of six items basic conditions Studying the code of self discipline of the CPC the CPC disciplinary regulations regulations of the CPC local committees of the party work of the Chinese Communist Party for trial implementation Ordinance such as the selection and appointment of party and Government leading cadres work of important laws and regulations within 模具企业的生产计划管理模具企业的生产计划管理 发布 2008 5 6 17 22 51 来源 模具网 浏览 次 编辑 abihau 对于模具生产这一典型的离散制造企业来说 模具的生产计划管理一直是行业内不断探索的课题 北汽 福田潍坊模具厂结合 MES 制造执行系统的应用 尝试将工厂生产计划和车间作业计划分层管理 采用计算 机辅助手段 逐步实现了对计划和进度的有效控制与协调 在模具的制造过程中 随着企业规模的扩大和生产管理的细化 企业的各个阶层对生产计划和进度的及时 了解越来越迫切 如高层领导想知道 企业当前剩余的生产能力是多少 能不能透明地看到制造现场 能 不能及时地看到生产进度 能不能预测订单的交货时间 管理部门需要了解 制定的生产计划是否能够完 成 生产现场的变动会给后续订单带来哪些变化 生产一线部门需要了解 如何组织几百套模具的生产 如何安排数以千 万计的工序加工 应该把这个任务分配给那个班组 各个班组的负荷情况如何 如何最 优化地分配任务 以便于在客户交货期内完工 如何及时地得到目前的完工情况 以上问题涉及到生产计划的编制 也涉及到计划执行进度 企业要面对繁杂的生产信息 制定出一个合理 的生产计划 需要了解设备使用情况 工件加工情况 员工工作情况 物料使用情况等等 这些信息量非 常大 单纯依赖人力来实现几乎不可想象 潍坊模具厂采用 ERP 和 MES 系统实现了厂级生产计划和车间作 业计划的合理分工 层层细化 本文结合潍坊模具厂 MES 系统对车间作业计划的分层管理 将探讨离散型制造企业的生产计划管理 生产计划的分层实现 对模具行业来说 生产计划根据实际需求分成了很多种 如 模具制造节点计划 即工厂生产计划 模 具设计计划 模具生产准备计划 模具物料需求计划 车间调度计划等 潍坊模具厂通过应用 PDM ERP MES 系统 逐步将生产计划实现了合理的分工 1 需求引入 2003 年 潍坊模具厂成功实施了 PDM CAPP 和 ERP 系统 模具的设计全部实现了 PDM 平台上的三维实体 设计 经营管理推进 ERP 企业的整个运作过程全面实现了信息化管理 由于模具的典型特点 即产品生产周期长 需求 技术 设备 人员各方面不确定因素多 为模具生产计划 的编制带来很大的困难 ERP 根据工厂节点计划编制出来的长周期的计划 综合考虑了能力 优先级等客 观因素 结合项目管理的思想基本实现了宏观计划的调控 但由于不能及时掌握车间生产实际情况 厂级 生产计划下发到制造车间执行时 多数订单的实际生产进度与 ERP 计算出要求的进度之间产生较大的不一 致 导致车间很难按照 ERP 所定的厂级生产计划对生产任务进行安排 PDM CAPP ERP 系统在生产管理方面存在的问题 车间详细排产计划所需的基础数据不准确 生产成本难以控制 工时定额 工具 设备状态以及生产现 balanced and run the satisfaction of the people education Room XX City Bureau of educational supervision of XX municipality May 6 2016 County economic information and Business Council System Committee two learn a do learning arrangements specific programme for advance full strictly rule party according to County Organization Department on County two learn a do learning arrangements of specific programme and I Board learning education implementation programme spirit according to distinguish level and has targeted solution problem of requirements ensure learning education made effectiveness promote all members consciously respected Constitution and comply with party rules with XI General Secretary series important speech spirit armed mind and guide practice and Promote the work and be qualified party members and learning arrangements are hereby makes the following specific programmes Learning requirements on all party members to study the party Constitution and party rules and unify the XI series of important speech General Secretary speech learning series to deepen understanding of the Constitution Party rules Constitution Party rules in the deep insight series address the basic spirit and practical requirements 1 Constitution Party rules Learning of the party Constitution a deep understanding of the party s nature purpose guiding principles goals organization good style grasp conditions rights and obligations of party members bearing in mind that oath clear qualified party member criteria and conditions Learning the code of self discipline of the CPC the CPC s disciplinary regulations the Chinese Communist Party Member Rights Ordinance and so on mastering self discipline standards of four must the four upholdings mastering various types of disciplinary offence and punishment provisions 2 series spoke To XI General Secretary series important speech reading 2016 version and out poverty for basic textbook learning understand XI General Secretary series important speech of basic spirit learning understand Central ruling acting political new concept new thought new strategy of basic content learning understand XI General Secretary in Fujian work during advocate of four grassroots immediately on do drop weak bird first fly and the in Nanping research study proposed of gravity Xia moved and innovation mechanism important thought Master and strengthen the party spirit fulfills the purpose ideas moral character conservation related to the basic requirements Main understand master following aspects content 1 ideal faith is Communists spirit Shang of calcium set right of worldview and Outlook on life and values 2 China dream is national of dream and national of dream and people of dream is Chinese modern yilai most great of dream core Essentials is national prosperity and national revitalization and people happiness 3 China features Socialist is achieved Chinese great revival of way enhanced road confidence and theory confidence and system confidence 4 four a full Strategy layout is new of history conditions Xia party ruling acting political total strategy consciously with four a full led the work 5 insisted innovation and coordination and green and open and shared development is relationship China development global of one deep change according to new development concept do job 6 practice line Socialist core values promote Socialist thought moral and Chinese traditional virtue full strictly rule party is all members common responsibility must implementation to each branch and each name members 3 Play a vanguard and exemplary role in life Keep to the correct political orientation political sensitivity and political judgment dare to fight against all kinds of wrong thought wrong words and deeds 2 firmly establish consciousness of the party the party member s consciousness Focus on some party members sense of organization and discipline they do not participate in the Organization is not required to pay membership dues for a long time do not play a vanguard and exemplary role some don t even mention membership fail to make a distinction between right and wrong failing to observe political discipline and rules and so on Always keep in mind that he is a Communist strengthen party spirit listening party party party party party party guarding party at the party the party for the party 3 strengthening the consciousness of the party s purpose Focus on people s conception of some party members lack of sense of service do not care for the masses did not take the initiative and some even hurt public interests job excellent thick friends eating and so on Bearing in mind the fundamental purpose of serving top people at heart close ties with the masses be kind to people dedicated to public service and play a part in poverty relief with practical actions to win the trust and support of the masses 4 actively practicing the Socialist core values Focus on do not observe stringent members knowledge out of devotion talk about ethics good faith is not enough and some even value distortions moral misconduct sexy vulgar materialistic and so on Strengthening moral cultivation Zonta for good pay attention to self discipline spiritual pursuit to internalize the core values into conscious action with exemplary behavior influence and lead people 5 set up in the practice of promoting reform development and stability Focus on some party members with the status quo a less aggressive mood depressed saying sluggish again just to get by not seeking guodeying some even perfunctory address evading responsibility and other issues Actively adapt to the economic development of the new normal seriously implement the new development philosophy hard work hard work hard based on their own dedication Second on the Council of the section level cadres above requirements section above party cadres to take the lead in the education working closely with leading practice learn more better more strict requirements higher and strive to improve the ideological and political quality and theoretical levels 1 Constitution Party rules System learning understanding CPC articles in full grasp basic content of based Shang focus master Constitution master and members and party of organization system and party of Central Organization and party of place organization and party of grass roots organizations and party of cadres and party of discipline chapter content deep grasp two a vanguard of nature and mission further clear four a service of requirements master members leaders must has of six items basic conditions Studying the code of self discipline of the CPC the CPC disciplinary regulations regulations of the CPC local committees of the party work of the Chinese Communist Party for trial implementation Ordinance such as the selection and appointment of party and Government leading cadres work of important laws and regulations within 场状态等进行车间作业计划所需的基础数据不准确 车间无法实现实时的动态跟踪和控制在制品的进度信息 不能及时向厂级计划部门及其他相关部门反馈 相应的信息以支持其决策 对机床的使用情况不能进行有效地监控 如机床占用情况 机床停机情况 机床实际负荷 机床累计负 荷 派工单发放及上缴统计不及时 工时的信息反馈也是通过人工录入 造成工时信息带有随意性 不准确 且录入时间滞后 厂级部门不能及时了解实际生产情况 车间详细排产计划编制采用手工填计划表的形式 编制效率较低 主生产计划编制是根据工作中心计算出来的一个能力当量的概念 而不是真正的制造天数 只能进行宏 观调控计划 不能用来指导车间的实际生产 为了解决工厂生产计划 生产调度 进度控制 进度反馈 质量反馈等问题 潍坊模具厂开始实施 MES 制 造执行系统 同时对 ERP 系统生产计划管理模块进行了必要的调整 以实现生产计划分层控制的思想 2 生产计划的分层实现思路 生产计划管理分级 ERP 负责厂级生产计划以及 MRP 运算并给出展望期内工作中心的能力需求 MES 负 责在主计划的基础上做车间详细计划的排产 通过 PLC 控制器等监测 读取机床启停 运转 报警 以及机床主轴的转速 获得机床的运行状态 通 过简单的按钮操作实现关键工序的实际开工 完工时间录入 MES 业务流程图如图 1 所示 精品文档 3欢迎下载 图 1 MES 业务流程 3 ERP 对工厂生产计划的管理 在没有实施福田模具 MES 之前 潍坊模具厂 ERP 系统对生产计划的管理采用了从上到下一起管的思路 即 在接到订单以后就开始编制生产计划 设计完成以后根据情况调整生产计划 进行物料需求计划运算 生 产车间按照调整后的计划组织生产 此模式存在的最大问题是 由于计划部门直接编制了车间层的生产计划 造成了两个部门之间的计划差异 而且由于计划部门并没有及时了解车间进度 生产部门并不认同计划部门的计划 造成了两个部门的对 立 鉴于此 我们以模具行业通用的模具节点计划作为工厂生产计划 将其纳入 ERP 管理 物料需求计划的运 算以此计划为标准 设计 生产准备 车间调度计划全部按照节点计划展开 4 MES 对车间调度计划的管理 福田模具 MES 系统的主要出发点就是细化车间调度计划 实现快速编制出符合车间实际情况的车间级调度 计划为目的 系统采用计划模板与经验相结合的方式来实现 balanced and run the satisfaction of the people education Room XX City Bureau of educational supervision of XX municipality May 6 2016 County economic information and Business Council System Committee two learn a do learning arrangements specific programme for advance full strictly rule party according to County Organization Department on County two learn a do learning arrangements of specific programme and I Board learning education implementation programme spirit according to distinguish level and has targeted solution problem of requirements ensure learning education made effectiveness promote all members consciously respected Constitution and comply with party rules with XI General Secretary series important speech spirit armed mind and guide practice and Promote the work and be qualified party members and learning arrangements are hereby makes the following specific programmes Learning requirements on all party members to study the party Constitution and party rules and unify the XI series of important speech General Secretary speech learning series to deepen understanding of the Constitution Party rules Constitution Party rules in the deep insight series address the basic spirit and practical requirements 1 Constitution Party rules Learning of the party Constitution a deep understanding of the party s nature purpose guiding principles goals organization good style grasp conditions rights and obligations of party members bearing in mind that oath clear qualified party member criteria and conditions Learning the code of self discipline of the CPC the CPC s disciplinary regulations the Chinese Communist Party Member Rights Ordinance and so on mastering self discipline standards of four must the four upholdings mastering various types of disciplinary offence and punishment provisions 2 series spoke To XI General Secretary series important speech reading 2016 version and out poverty for basic textbook learning understand XI General Secretary series important speech of basic s