云内YN33CR高压共轨柴油机零件图册.docx

昆明云内动力股份有限公司 J15-YN33CR-2008.001YN33CR电控高压共轨柴油机YN33CR Electronic-controlled, High Pressure and Common Rail Diesel Engine零件图册Parts Catalogue文件编号(File Number)：J15-YN33CR-2008.001昆明云内动力股份有限公司KUNMING YUNNEI POWER CO., LTD.目 录contents1.机体部件Cylinder Block Assy.12.正时齿轮室部件Timing gear chamber components.73.缸盖部件Cylinderhead Assy.104.活塞连杆总成 Piston conrod Assy.135.曲轴飞轮离合器总成 Crankshaft flywheel clutch Assy.156.润滑系统 Lubricative System.177.油底壳部件 Oil sump Assembly.198.共轨系统 CRS. System.219.进气系统 Intake System2410.排气系统 Exhaust System.2611.冷却系统 Cooling System.2912.配气机构 Valve train.3613.起动系统 Start system.3914.空压机部件Compressor System.421. 机体部件Cylinder Block Assy.1313029282345678910、11、12131415、16、17181920212223242527263432、33353637383940414344、454246474849505152535457、56、55585960616362646566676869707172机体部件Cylinder Block Assy.标号Item物料编码零件代号Part No零件名称Part Name规格/型号Specs or Model数量Qty备注Remarks1HA011054100QB-01-013A凸轮轴衬套Camshaft bushing I24100QB-01.02.01A-001惰齿轮Idle gear34100QB-01.02-002惰齿轮挡圈Idle gear Baffle14HB03189GB/T 5783螺栓BoltM1222-8.815HB065TGB 93垫圈Sping washer12164100QB-01.02.01A-002惰齿轮衬套Bushing, idle gear17HA01324100QB-01.02-001惰齿轮轴Shaft, idle gear18HB09116GB/T119.1销Pin12 m62629HA013234100QB-01.11-FT发动机前支承焊合件(右)Front support welding-on for engine (RH)110HB03125GB/T 5783螺栓BoltM1025-8.8311HB064TGB 93垫圈Sping washer10312HB0621TGB/T 97.1垫圈Washer10313HA018374100QB-01-038A机油滤连接板垫片Gasket 114HA11303JX0814D旋装机滤器总成Turning-mounted oil filter assy115HB03187GB/T 5782螺栓BoltM1070216HB064TGB 93垫圈Sping washer10217HB0621TGB/T 97.1垫圈Washer10218HA119414100QB-11-010铰接螺栓Hinge boltM101119HB067Z47001组合垫圈Combination washer10220HB0410GB 898螺柱BoltAM835321HB063TGB 93-87垫圈Sping washer8322HB0622PGB/T 97.1垫圈Washer83标号Item物料编码零件代号Part No零件名称Part Name规格/型号Specs or Model数量Qty备注Remarks23HB03147GB/T 6170螺母NutM8324HA01238495QA-01.01-007碗形塞 Plug3242526HA01982YN33-01.01-G机体机械加工部件Engine block machined parts127HA013495QA-01-022定位套管Locating bush228HA01714100QB-01-012封水圈Water seal ring, cylinder liner829HA01933YN33-01-011气缸套Cylinder liner430HA0124100QB-01.14喷嘴组合件Nozzle seaming131HA011064100QB-01-014凸轮轴衬套Camshaft bushing III132HB0975GB/T 5783螺栓BoltM1230-8.81033HB065TGB 93垫圈Sping washer121034HA01997YN33CR-01-047A飞轮壳Flywheel house135HA0339BDL10012512油封Oil seal10012512136HA018404100QB-01-045A-CW离合器壳垫片Washer, clutch house137HA0114100QB-01.13堵头组合件Plug seaming138HA01108014100QB-01-014-凸轮轴衬套Camshaft bushing II139HB09120GB/T119.1-2000销Pin12 m630240HA014495QA-01-023机油泵传动轴衬套Bush, oil pump driving shaft1414100QB-01.03D-011传动齿轮轴Propeller gear shaft 142HA01192495QA-01.03-001调整垫片Adjusting washer143HA018364100QB-01-024A机油泵上轴套盖垫片Gasket144HB03124GB/T 5783螺栓BoltM825245HB063TGB 93垫圈Sping washer8246HA0154100QB-01-025A机油泵上轴套盖Cover147HA01226495QA-01-055挡油板Oil-retaining ring2标号Item物料编码零件代号Part No零件名称Part Name规格/型号Specs or Model数量Qty备注Remarks48HA013224100QB-01-057上侧盖板垫片Upper side cover washer249HA016704102QB-01-056前上侧盖板Front upper side cove150HB047GB 898螺柱BoltAM830451HB0612青岛基珀组合垫圈Combination washer8452HA013704100QB-01-068侧盖板螺母Side board nut453HB066ZJB 982组合垫圈Combination washer16154HA01314100QB-01-065螺塞Threaded plug M161.5155HB03125GB/T 5783螺栓BoltM1025-8.8356HB064TGB 93垫圈Sping washer10357HB0621TGB/T 97.1垫圈Washer10358HA013244100QB-01.10-FT发动机前支承焊合件(左)Front support welding-on for engine (LH)159HA012904100QBZL-01.07-001呼吸管接管Breather joint pipe160HB1312JBJ15001-87喉箍Clamp161HA01864100QBZL-01.07后上侧盖板焊合件Welded rear upper side cover162HA01954102QB-01-008前、后主轴承上瓦Upper main bearing liner263HA01954102QB-01-009前、后主轴承下瓦Lower main bearing liner264HA013854102QB-01.01-004后主轴承盖Rear main bearing cover 165HA01994102QB-01-010曲轴止推片Crankshaft thrust sheet466HB09118GB/T 119.1销Pin3 h810267HA011194102QB-01.01-005主轴承盖螺栓Main bearing cover boltM161201068HA013774102QB-01.01-003中间主轴承盖、Middle main bearing cover369HA01954102QB-01-007中间主轴承下瓦Bottom half,middle main bearing370HA01954102QB-01-006中间主轴承上瓦Upper half,middle main bearing371HA01985YN33-01.14活塞冷却喷嘴总成Piston cooling nozzle Assy472HA013764102QB-01.01-002前主轴承盖Front main bearing cover112345678910、11、12、131415、16、171819、20、21222324、25、26、272829303134353637383932332. 正时齿轮室部件Timing gear chamber components.正时齿轮室部件Timing gear chamber components.标号Item物料编码零件代号Part No零件名称Part Name规格/型号Specs or Model数量Qty备注Remarks1HA01996YN33CR-01-029A齿轮室盖Gear house cover12HA23074100QB-23.02-003转向泵垫片Gasket, Pump-power steering13HB03100GB/T 5783螺栓BoltM83094HB063TGB 93-87垫圈Sping washer895HB062TGB/T 97.1垫圈Washer896HA23744100QB-23.02-006转向泵安装孔盖板Steering pump cover17HB03106GB/T 5782螺栓BoltM102028HB0621TGB/T 97.1垫圈Washer1029HB064TGB 93-87垫圈Sping washer10210HB0416GB 898-88螺栓BoltAM1065311HB064TGB 93-87垫圈Sping washer10312HB0621PGB/T 97.1垫圈Washer10313HB0523GB/T 6170螺母NutM10314HA01005YN33CR-01.16A过轮部件Expansion pulley seaming215HB0393GB/T 5783螺栓BoltM612216HB0620PGB/T 97.1垫圈Washer6217HB062TGB 93垫圈Sping washer 6218HA302YFR055080.0前油封Front oil seal558012119GB/T 5782螺栓BoltM855420HB0622PGB/T 97.1垫圈Washer8421HB063TGB 93垫圈Sping washer 8422HA01999YN33CR-01-031喷油泵齿轮盖板Injection pump gear cover123HA018384100QB-01-030B提前器罩壳垫片Advancer cover washer1标号Item物料编码零件代号Part No零件名称Part Name规格/型号Specs or Model数量Qty备注Remarks24HB0414GB 898螺柱BoltAM1045325HB0621TGB/T 97.1垫圈Washer10326HB064TGB 93垫圈Sping washer10327HB0523GB/T 6170螺母NutM10328A 265 560 939转速传感器 DG6Tachometer generator129HB0393GB/T 5783螺栓BoltM612130HB062TGB 93垫圈Sping washer6131HB0620PGB/T 97.1垫圈Washer6132HB03125GB/T 5783螺栓BoltM1025333HB064TGB 93-87垫圈Sping washer10334HA01314100QB-01-065螺塞Threaded plug M161.5135HB066ZJB982-97组合垫圈Combination washer16136HA01734100QB-01-026齿轮室底板垫片Washer137HA01943YN33CR-01-027齿轮室Gear chamber138HA015014100QBZL-01-028齿轮室垫片Washer, gear chamber139HB09119GB/T119.1销Pin8 m62623. 缸盖部件Cylinderhead Assy.12345678912141516171819202122232425111310缸盖部件Cylinderhead Assy.标号Item物料编码零件代号Part No零件名称Part Name规格/型号Specs or Model数量Qty备注Remarks1HA03024100QBZL-03.03.02加油口盖合件Oil filler cap seaming12HA03281YN33-03.03.01缸盖罩铆合件Cylinder head cover riveting seaming13HA03282YN33-03-014缸盖罩垫片Washer, cylinder head cover14HA011154100QB-01-001气缸盖螺栓Cylinder head boltM1417345HA0306YN33CR-03.01气缸盖部件Cylinder head component16HA011164100QB-01-002气缸盖螺栓Cylinder head boltA-01.01-007碗形塞 Pug3268LM100-24V电热塞Electric-heated plug49HA011174100QB-01-003气缸盖螺栓Cylinder head boltM14111410HA018814100QBZL-01-005气缸盖垫片Washer,cylinder head111HB03125GB/T 5783螺栓BoltM1025212HB064TGB 93垫圈Sping washer10213HB0621TGB/T 97.1垫圈Washer10214HA03123495QA-03-009缸盖后盖板Cylinder head rear cover115HA03212100QB-03-021后吊耳Rear hanger116HB0397GB/T 5783螺栓BoltM816617HB063TGB 93垫圈Sping washer8618HB0622PGB/T 97.1垫圈Washer8619HA0331495QA-03-008缸盖后盖板垫片Washer,rear cover plate of cylinder cover120HA03364100QB-03-015密封套sealing sleeve421HA031264100QB-03-016垫片Washer422HA03544100QB-03-017缸盖罩螺母Cylinder head cover nut423GB 867铆钉Rivet264标号Item物料编码零件代号Part No零件名称Part Name规格/型号Specs or Model数量Qty备注Remarks24HA032514100QB-1A-03.03-006H铭牌Nameplate125495QA-03.01-006碗形塞 Pug2464. 活塞连杆总成 Piston conrod Assy.4567321891011活塞连杆总成 Piston conrod Assy.标号Item物料编码零件代号Part No零件名称Part Name规格/型号Specs or Model数量Qty备注Remarks1YN33-04-002第一道气环Top Compression ring42YN33-04-003第二道气环No.2 compression ring43YN33-04.01油环合件Oil scraping ring seaming44HA04002YN33CR-04-001A活塞Piston45HB071GB 893.1挡圈Retainer ring3586HA0446495QA-04.02-004连杆衬套Connecting rod bush47HA04674100QB-04.02-001连杆体Connecting rod48HA04694100QB-04.02-002连杆盖Connecting rod cover49HA04414100QB-04.02-003连杆螺栓Connecting rod bolt810HA04234100QBZ-04-006连杆轴瓦Connecting rod liner811HA04194100QB-04-005活塞销Piston pin15. 曲轴飞轮离合器总成 Crankshaft flywheel clutch Assy.21345679810111213141516171819曲轴飞轮离合器总成 Crankshaft flywheel clutch Assy.标号Item物料编码零件代号Part No零件名称Part Name规格/型号Specs or Model数量Qty备注Remarks1HB03125GB/T 5783螺栓BoltM10X25-8.8102HB064TGB 93垫圈Sping washer10103HB0621TGB/T 97.1垫圈Washer10104300离合器盖总成Clutch cover assy30015300从动盘总成Driven plate assy30016HA05404102QB-05-010飞轮紧固螺栓Flywheel fixing boltM121.25-3267HA05864102QB-05-009A防松垫片Anti-loose washer38HB09125GB/T 119.2销Pin10 h82029HA05337YN33CR-05-008-JB飞轮Flywheel110HA052154102QBZ-05-007飞轮齿圈Gear ring of flywheel111HB011GB/T 276轴承Bearing6203-RZ112HA05424102QBZ-05-012垫套Pad bush113HA052764100QBZ-05-006A曲轴Crankshaft114HA0514100QB-05-001-NJ曲轴皮带轮螺栓Crankshaft belt pulley bolt115HA05329YN33CR-05-003曲轴皮带轮Crankshaft belt pulley116HA051724100QBZL-05-004前挡油圈Front oil retainer117HA0594100QB-05-005A曲轴正时齿轮Crankshaft timing gearm=2.5118HB1112GB/T 1096键 Key10860119HB09124GB/T 119.2销Pin10 h825112111098765432114131516171819202122236. 润滑系统 Lubricative System.润滑系统 Lubricative System.标号Item物料编码零件代号Part No零件名称Part Name规格/型号Specs or Model数量Qty备注Remarks14100QB-01.03C.03滤网焊合件Strainer module12HB03190GB/T 5782螺栓Bolt M86043HB063TGB 93垫圈Spring washer 8444100QB-01.03-007集滤器壳Strainer cover154100QB-01.03C-009吸油管Oil intake pipe164100QBZ-01.03A-006机油泵体Oil pump body174100QBZ-01.03F.02主动轴合件driving shaft84100QB-01.03C-005纸垫Gasket294100QBZ-01.03-003从动齿轮轴Helical gear with shaft1104100QBZ-01.03-004机油泵盖Cover ,oil pump1114100QB-01.03D.05中间接杆合件Mid-Connecting rod seaming112HB09123GB119.1销Pin 4 m6261134100QBZ-01.03F-002机油泵从动齿轮Oil pump driven gear114HB09121GB/T 119.1销Pin 5 h812215HB09122GB/T 91开口销Split pin435116H214GB/T 308钢球Steel ball101172100QB-01.03A-014弹簧Spring1182100QB-01.03A-015弹簧座Spring seat1192100QB-01.03A-016调整垫片Adjusting shim1204100QB-01.03-008A纸垫Gasket221HA0137A014100QBZ-01.03.04A机油泵出油管焊合件Oil outlet pipe assy122HB03124GB/T 5783螺栓Bolt M825423HB063TGB 93垫圈Spring washer847. 油底壳部件 Oil sump Assembly.1234567891011121314油底壳部件 Oil sump Assembly.标号Item物料编码零件代号Part No零件名称Part Name规格/型号Specs or Model数量Qty备注Remarks1HA012434100QB-01.06D.01-009加强板Reinforced plate II12HA012444100QB-01.06D.01-010加强板Reinforced plate III13HB0971GB/T 5783螺栓BoltM820124HB03147GB/T 6170螺母NutM8175HB063TGB 93垫圈Sping washer8296HB0622PGB/T 97.1垫圈Washer8297HB042GB 898螺柱BoltAM8201784100QB-1A-01.06-001放油螺塞Oil drain plug19HB0692JB 982A型组合垫圈Combination washer18110HA012424100QB-01.06D.01-008加强板Reinforced plate I211HA012144100QB-1A-01.06A.01油底壳焊合件Welded oil sump seaming112HA01894100QB-01-054A油底壳垫片Oil sump washer1134100QB-1A-01.06.03-002油标尺套管Oil dipstick sleeve1144100QB-1A-01.06.03-003油尺套管接头Oil dipstick sleeve connector112534567891011121314151617181920212223242526272829303132333536373839348. 共轨系统 CRS. System.共轨系统 CRS. System.标号Item物料编码零件代号Part No零件名称Part Name规格/型号Specs or Model数量Qty备注Remarks1HB03193GB/T 5782螺栓BoltM1045-10.942HB064TGB 93垫圈Sping washer1043HB06102GB/T 849球面垫圈Washer1044HA11607YN33CR-11.06A喷油器回油管总成Oil return pipe assy, injector15HA11586YN33CR-11.01-005A泵/轨高压油管Pump-rail, high-pressure fuel pipeL=38016HA11595YN33CR-11-002A喷油器压板Injector pressure plate47HA11608YN33CR-11.01.01-001高压油管夹下胶垫Rubber pad, high-pressure fuel pipe18HA11587YN33CR-11.01-006A泵/轨高压油管Pump,rail, high-pressure fuel pipeL=38519HA12070 445 A36 001高压油泵(CB18）High-pressure fuel pump110HA01037YN33CR-01.17喷油泵齿轮及相位信号盘合件Fuel injection pump gear111YN33CR-02-008 凸轮相位信号盘垫块Seat pad112YN33CR-02-007B凸轮相位传感器信号盘Signal plate-camshaft phase sensor 113GB/T 819.1螺钉ScrewM635414GB/T 119.1销Pin6 m635215HB047GB 898螺柱BoltAM830-8.8316HB0622PGB/T 97.1垫圈Washer8317HB063TGB 93垫圈Sping washer8318HB03147GB/T 6170螺母Nut8319HA11609YN33CR-11.01.01-002高压油管夹上胶垫Rubber pad, high-pressure fuel pipe120HA11610YN33CR-11.01.01-003高压油管夹板Plywood, high-pressure fuel pipe 121HB062TGB 93垫圈Sping washer6222HB0999GB/T 5783螺栓BoltM6202235100QB-11.04输油胶管Fuel delivery rubber tube1标号Item物料编码零件代号Part No零件名称Part Name规格/型号Specs or Model数量Qty备注Remarks24HA119414100QB-11-010铰接螺栓Hingle boltM101125HB067Z47001组合垫圈Combination washer10226CUF0022燃油滤清器总成Fuel filter assy127GB 898螺柱BoltAM825228HB063TGB 93垫圈Sping washer8229HB0622PGB/T 97.1垫圈Washer8230HB03147GB/T 6170螺母NutM8231HA1208A 445 118 903喷油器总成Injector assy132HA1206A 445 514 095轨（带轨压传感器）Rail133HA114024100QB-11.01.01A三缸高压油管夹部件Plywood ,high-pressure fuel pipe 234HA11585YN33CR-11.01-004缸高压油管High-pressure fuel injection pipeL=221135HA11584YN33CR-11.01-003缸高压油管High-pressure fuel injection pipeL=221136HA11583YN33CR-11.01-002缸高压油管High-pressure fuel injection pipeL=221137HB063TGB 93垫圈Sping washer8238HB03124GB/T 5783螺栓BoltM820239HA11582YN33CR-11.01-001缸高压油管High-pressure fuel injection pipeL=221112345678910611551161213116615161718195149. 进气系统 Intake System进气系统 Intake System标号Item物料编码零件代号Part No零件名称Part Name规格/型号Specs or Model数量Qty备注Remarks1A 261 260 508进气温度、压力传感器Sensor，intake temperature and pressure2HB0393GB/T 5783螺栓BoltM61213HB0620PGB/T 97.1垫圈Washer614HA08228YN33CR-08.02进气接管焊合件Blind unit,intake connecting pipe15HB03147GB/T 6170螺母NutM8156HB0622PGB/T 97.1垫圈Washer8177HB042GB 898螺柱BoltAM82048HA0802YN33CR-08-004节气阀垫片Throttle gasket19HA08217