焊接设备的技术协议.doc

编号Number：宁波安通林华翔汽车零部件有限公司Ningbo Antolin Huaxiang Automobile Products CompanyMQB-SK371门板超声波焊接设备 技术协议MQB-SK371 DP Ultrasonic Welding Equipment Specification项目名称:Project Name：甲 方： Party A: 乙 方Party B: 签定日期： Date: 有效日期： Effective Date: Till the end of equipment design life 目录Catalogue 1.总述General Description1.1本文的目的；Purpose1.2机密性；Confidentiality 1.3甲方联系人；Contact Persons from Party A2.产品描述；Product Description2.1 MQB 左/右前门 左/右后门；MQB FR/FL /RL/RR Door Panel2.2预计生产量；Estimated Production Volume3.技术要求和数据Technical Specification and Data3.1描述；Description3.2焊接系统Welding System3.3气动系统Pneumatic System3.4电路系统Electrical System3.5照明系统Illuminating/Lighting System3.6压紧系统Clamping System3.7安全系统Security System3.8胎模Jig3.9底模运动机构Jig Movement Mechanism 4.人员操作规范标准Operation Standard5.安全Safety6.环境Environment7.质量Quality8.维修Maintenance 9.技术文件Technical Documents10.员工培训Staff Training11.备件Spare Parts12.保证Warranty 13时间进度Schedule14.验收Acceptance15.签定合同Signing Contract1.总述General Description甲方： 宁波安通林华翔汽车零部件有限公司 Party A: Ningbo Antolin Huaxiang Automobile Products Company乙方: 必诺机械（东莞）有限公司 Party B: Bielomatik Machinery(Dong guan)Co.,Ltd.本着诚信、互利、精益求精的原则定制方宁波安通林华翔汽车零部件有限公司(以下简称甲方)现将MQB-SK371门板的超音波焊接设备及工装委托乙方必诺机械（东莞）有限公司 承揽制作，经双方协商达成以下协议：Ningbo Antolin Huaxiang Automotive Parts Company(Party A) entrusts Bielomatik Machinery(Dong guan)Co.,Ltd. (Party B) Party B to be responsible for manufacturing MQB-SK371 DP ultrasonic welding equipment and fixtures. Both the parties herewith agree to sign the contract based on the principle of honesty, mutual-benefit and precision. 设备名称、数量Equipment Name and Quantity序号No.工 装 名 称 Equipment Name数量Quantity备 注Note1MQB-SK371门板超音波焊接设备MQB-SK371 DP Ultrasonic Welding Equipment4左右前门各1台左右后门各1台FL/FR/RL/RR, 4 in all主文件目的在于描述MQB-SK371门板超声波焊接设备的设计，加工及装运；门板各个部件（注塑件和外协件等需焊接零件）总成进行自动焊接；This documents aims at describing design, machining and delivery of MQB-SK371 DP ultrasonic welding equipment, each component of door panel (injected parts, and cooperation parts, needed welding)and assembly parts for automatic welding.前门共72个焊点（其中包括片状焊点9个，圆形铆状焊点58个, 齿状焊接点5个）There are 72 welding points for front door (plate welding points,9; round welding-points,58; tooth-shaped welding point: 5) 后门共82个焊点（其中包括片状焊点7个，圆形铆状焊点70个，齿状焊接点5个）Rear door have 82 welding points (plate welding points,7; round welding points, 70; tooth-shaped welding point: 5)此设备供于中国宁波安通林华翔汽车零部件有限公司（甲方）This equipment is supplied to be delivered to Ningbo Antolin Huaxiang Automobile Products Company, China.文件规范基于以下原则：The document is based on the following principles加工简单Easy to process设备可靠Reliability 安装牢固Secure and Firm in Setting-up设备便于维修Easy for maintenance与标准和安全制度一致In accordance with Standard and Safety System技术解决，成本合理Technical Issues shall be solved at a reasonable cost1.2机密性和制约Confidentiality and Restrictions- 甲方需向乙方提供产品三维数据、技术规范,待设备出厂验收后归还甲方。数据要求严格保密，不准提供给其他人员，一旦泄露乙方需要承担一定责任；Party A shall provide 3D data, technical specifications, and these documents and data shall be returned to Party A when the equipment is ready for acceptance. The data shall be strictly kept, must not be provided to other people. Once the data is revealed, Party B shall take the relevant responsibility- 乙方在签定技术协议5日之内，提供甲方详细的进度计划，以保证甲方在开发过程中进行确认；在一周内提供数据分析报告。并每周提供详细的进度报告。Within 5 days after the technical agreement is signed, Party B shall provide the detailed schedule for Party A to confirm during development process; Party B shall provide the data analysis report to Party A within 1 week, and provide the detailed schedule for Party A every week.- 乙方需根据产品新数据，严格按照甲方的要求设计制作；Party B shall refer to the new data, and make the design and manufacturing strictly following Party As requirement and instructions.- 乙方不得修改甲方的三维数据，如要修改需得到甲方书面的认可；Party B must not modify the 3D data from Party A; if modification is needed, it shall obtain the written permission from Party A.- 乙方依据以下技术要求提供设备设计方案须交甲方认可后才能制作；Based on the below technical requirement, Party B shall submit the equipment design plan for Party A to confirm and approve, then Party B can start manufacturing- 如乙方中途工程变更，需征得甲方书面认可方可更改; 正常情况下，甲方需在3日之内确认完,否则时间进度将顺延；If Party B has some engineering changes in the midway, the modification can only be done with the written permission from Party A. Under the normal situation, the confirmation shall be finished within 3 days by Party A, otherwise, schedule will further postpone.- 如甲方产品数据有变更，需及时书面通知乙方，且乙方有权合理追加更改产生的相应材料，人工费用。并按照甲方要求时间节点完成更改。If the data from Party A has some changes, Party B shall be informed in writing of Party A. Besides, Party B has the right to add the material and labor cost and finish the modification according to the schedule from Party A.1.3联系人Contact Persons from AHX项目经理：刘先庚Project Manager: Liu xiangeng设备工程师：傅明明Equipment Engineer: Fu Mingming (Sam)采购经理：郑传梁Purchase Manager: zhengchuanliang2. 产品描述Product Description2.1需要焊接零件Components need to be welded:PP/PE- TD16注塑成型，门板本体。PP/PE- TD16 injection forming, door panel carrierPP WD50注塑成型表面覆有PVC或者面料，内嵌板PP-WD50 injection forming, surface has PVC, or fabrics, insertABS注塑成型，扶手手工包覆PVC，PUR海绵。ABS injection forming, armrest manual covering PVC, PUR foamPC/ABS或者ABS IMD成型饰条。PC/ABS or ABS IMD forming appliqu PP/PE注塑成型地图袋PP/PE injection forming map pocketPP/PE-TD16注塑成型，上饰板，（后续可能更改为PVC或者TPO）PP/PE-TD16 injection forming, upper substrate(later on, it may be changed into PVC, or TPO)PP/PE-TD16注塑成型，把手主体。PP/PE-TD16 injection forming, handle bodyPA6 GF25注塑成型，内开扳手支架。PA6 GF25 injection forming, opener bracketPP GF30注塑成型，把手焊接支架。PP GF30 injection forming, handle welding bracket以上9分零件进行总成焊接。The 9 components mentioned above need assembly and welding.2.2.预计生产量Estimated production volume1000台天1000/day项目寿命是10年。project life: 10 years3.技术要求和数据Technical Specification and Data:主要描述技术规范包括技术数据，安全，质量，人工学位细节，焊接设备的环境要求等；Mainly describes technical specifications, including technical data, safety, quality, ergonomics details, and environment requirements of welding equipments.3.1描述Description甲方要求本设备焊接部件所有工序要求在同一设备内自动完成；Party A requires that all the working procedures of welding the parts for this equipment shall be automatically finished in the same equipment.整体框架采用焊接而成，要求外观美观整洁、无发刺，颜色采用喷漆处理，涂层均匀，电脑灰，结构合理便于操作、调试、维修、方便搬运；The whole framework is made via welding, requiring appearance is beautiful to look at and clean, no burrs, color is handled by spraying paint, and the coating is even, computer gray(painting color), reasonable structure for operation, adjustment, maintenance, and convenient for transportation.要求加工节拍在60秒内（包含上下料时间）Required processing beat(cycle) is within 60 seconds(include putting on and taking off time)要求工作台面在不影响员工操作的前提下工作台面应尽量紧凑。设备尾部带有输送带，当设备最后一个工位焊接完成后，夹具自动将产品夹起，工作台返回，夹具将产品放入输送带，输送带自动将产品传输到取件位置。Working tables must be arranged reasonably, not affecting workers operations.1.焊接系统Welding system2.气路系统Gas circuit system3.电路系统Electrical system4.照明系统Illuminating system5.压紧系统Clamping system6.安全系统Safety system7.胎膜Jig8.底模运动机构Jig movement system3.2焊接系统Welding system焊接头材料（包括子母焊）：钛合金Welding horn material (female and male welding) Titanium功能：焊接深度、压力，焊接时间可单点调节，并可单点屏蔽；Functions: welding depth, pressure, welding time can be adjusted for each welding point, and screened via each welding point.采用35KHZ800W以上发生器与换能器（能满足焊接要求时可用），要求发生器为全数字式的；Adopt generator and energy converter above 35KHZ800W (can be used when meeting welding requirements), require generator is all-digital 3.3.气动系统Pneumatic system1. 每个焊接头边配有冷却系统装置，冷却时间可调；冷却气路要与焊头汽缸气路分开，采用两个不同的进气通道。Each welding horn will match a cooling system device, and cooling time can be adjusted, separate the cooling gas circuit with welding horn cylinder gas circuit, adopting two different air source.2. 气动部分（焊接单元、冷却单元、上下台移动单元、限位单元、气源）采用festo或者SMC品牌；Pneumatic part (welding unit, cooling unit, shift unit, limit unit, air source) adopt Festo or SMC brand.3. 要求根据设备的实际情况，给设备配备相应的稳定气压装置和管道过滤器。（例如：储气罐）。Allocate the stable air-pressure device and pipeline filter according the actual condition of equipment. (Gas holder, for example)4.每台设备配备1把清洁底模和设备使用的气枪.与补焊使用的焊枪放置一起,要求方便拿取摆放. For each equipment, allocate 1 gas gun for cleaning the jig and equipment, 5. 采用深度传感器及机械限位双重限位，深度调整可选择深度控制和时间控制两种模式。Adopt deep sensor, mechanic double limit for depth adjustment, can choose two modes3.4电路系统Electric system 1. 电器控制系统：PLC采用西门子S7 300以上控制器；Electric control system: PLC, use the Siemens controller which is above S7 3002. 操作面版需装有西门子彩色或者是施耐德10寸以上触摸屏，可直观的看出焊接状态，并能显示相关工作参数；设备总共配备2把手提式焊接设备，一把带圆形焊接头，一把带片状铆柱焊接头。焊接点单点深度可在操作界面内调整。Regarding operation panel, use Siemens color touch screen, or Schneider touch screen, which are above 10 inches, can see well the welding status, and show the relevant working parameter; Total with two hand-held equipment welding equipment, a welding head with a round, a riveting column with welded sheet. Welding point depth can be adjusted on the operation panel.3. 操作面板跟配电柜分开，操作面板能根据用户需要手动90旋转或者安装在设备侧面容易触及的位置。（组合机直接采用可升降式模式。）Operation panel separates with distribution cabinet, operation panel can rotate according to users need manually 90 degrees, or shall be installed on the side of the equipment which is easy to be touched(combinational machine can use directly promotion and demotion mode)4. 现场布线采用总线布线方式。Site wiring adopts arrangement of wires5. 启动、急停按钮选用大磨菇头按钮；For Start, emergency stop button choose big mushroom-shaped button6. 焊接异常情况自动报警；When abnormal conditions happen during welding, there will be automatic alarm.7. 控制柜内装有空调恒温装置，温度可调节，设备在工作环境-10到55内正常工作，机箱内装有控温装置，温度可调节，确保焊接单元在相对稳定的环境下焊接；Inside the Controller, it is installed with air-conditioning constant temperature device, the working environment for normal working is between -10 and 55, temperature controlling device is inside, temperature can be adjusted, guaranteeing welding unit can weld in the stable environment.8. 根据设备的实际情况，给设备配备相应的电源稳压装置。According the actual condition of equipment, allocate the power stabilizer for the equipment3.5照明系统Illuminating system 照明装置：菲利普60W前后各两组，能在操作面板上直接开、关，跟设备电源没有关联；Illuminating system: set 4 groups of Philip 60w in each equipment, can switch on and off on operation panel, no relevance with equipment power3.6压紧系统Clamping system要求定位装夹装置单独采用气动元件，自动压头压紧，能实现单点压力可调，定位稳定准确；Require location clip device use pneumatic component, automatic clamping head, and can adjust pressure of each point, and location is defined stably and accurately.3.7安全系统Safety system在工作区前安装红外安全控制光栅尺，品牌SICK 或者KEYENCE(TYPE4)，周边装有安全门，保护操作员和维修人员的安全，触摸屏内有详细区划显示；Install infrared safety controlling grating, brand SICK or KEYENCE(TYPE4), install safety door, protect the safety of operators and servicemen, and it is specified in the touch screen.3.8胎模Jig1. 要求整体操作简单、安全、快速、准确性好；设备压紧装置针对胎膜压紧位置选择正确，压紧力适中；压头压紧后产品整体受力均匀，不发生变形. Require all the operations are easy, safe, quick, accurate, equipment clamping device, regarding the jig clamping position, must be right, the clamping force is suitable, after clamping via clamping head, product gets even force, it will not deform. 2. 底部定型采用分块定位，材料选用树脂CNC加工而成，与产品表面焊接接触面用柔性材料，要求耐磨，操作员工能方便的拿取产品、部件安装和焊接机焊接；注意产品和工装各压紧装置不能发生位置干涉；焊接牢固，不粘料、不虚焊，焊接反面不变色、无亮斑，不影响产品表面质量。设备上装有部件感应器，如果有零件缺少则不能进行焊接；焊接完产品未取出则不能进行再次焊接；Bottom finalizing the design adopt the block localization, use resin as material to process, product surface welding contacting section adopts flexible material, must be abrasive-resistant, operators can take the products very conveniently, for assembly and welding. Please note no interference between products and clamping positions for tooling; welding must be secure, not sticky the material, not insufficient welding, no color fading on the opposite side of welding, no shine spot, not affecting the product surface quality, sensor is installed on equipment. If the components are absent, do not weld. After welding, do not weld again if the welded product is not taken out.3.9. 底模运动机构Jig movement mechanism 底模运动机构：采用伺服驱动，重复定位精度0.05mm等；Jig movement mechanism, adopts servo drive. Repetition positioning accuracy is 0.05mm.4.人体工位学标准Ergonomics standards设备安装设计根据中国人性化标准，供应商设计的设备应该确保操作员在合适的工作条件下工作。Equipment setting up accords the humanity standard, equipment designed by supplier must make sure that operator can work under the suitable working condition5.安全Safety 机器设备正常运转，这样操作员或技术员在维修期间能在安全环境下工作，提供安全的工作环境，要注意以下事项（乙方）Machines and equipment work normally, in this case, operators or technicians can work under the secure environment during maintenance period, providing the safe working environment, and the following needs to be paid attention to (B)没有伤害性材料；No harmful material电子件连接符合目前安全标准；Electronic parts connection conforms to the current safety standard确认操作员安全。Make sure the operators safety整台设备所有标准元器件要经过中国3C认证；All the components of Equipment must pass 3C certification (China Compulsory Certification)6.环境Environment材料应用必须符合环境标准，禁止用重金属；Material must correspond environment standard, the heavy metals are forbidden7.质量Quality产品将满足高质量要求，所有材料严格挑选，不会有对产品有任何外观损伤，设备必须不能防碍产品质量及整个设备的运行，功能必须可靠，需润滑的点不会弄脏产品或工作台；Product must meet the high quality requirement, and all the materials must be strictly selected, no appearance damage to the products and equipment must not hinder product quality, the operation of equipment, functions must be reliable, the points needed to be lubricant shall not stain the products, or working tables.确保焊接质量符合：单点焊接铆点蘑菇头形状饱满，焊接强度100N。整体焊接件焊接强度500N。整体焊接效果无虚焊，漏焊。焊接分零件焊接完成后的匹配间隙均匀，符合甲方质量要求。Guarantee welding quality: single-point welding points shall be full, welding strength 100N, the overall welded parts welding strength500N. Overall welding effect shall be guaranteed, welding must not be missed. The matching gap shall be evenly distributed for the welded parts, to make sure the Party As quality requirement is reached.将合格的产品部件在工装上正确放置且焊接工序正确操作后，产品应按照甲方要求的检查法检查，焊点位置需满足客户要求；Put the good product on the equipment in the right position, and after the welding working procedures are operating correctly, the parts shall be checked according to Party As requirement, to guarantee the welding position meets Party As requirement. 乙方的制作方案由甲方经确定后，以甲方提供的样件或检具作为制作的依据After the Party Bs plan is confirmed by Party A, the sample part or gauge provided by Party A shall be taken as proof, for making the equipment.安装接受需在乙方处预验收合格后才可拉回AHX。Regarding setting-up and acceptance, must do pre-acceptance in suppliers and then take back to AHX甲方对日后设备的改良，乙方有义务协助；Party B has the obligations to assist Party A when the equipment shall be reformed or modified.8.维修Maintenance维修和清洁简便Easy and convenient to repair and clean工作台的主要零件要易于维修和清洁；The main components on the working table must be easy to repair and clean备用件要描述清楚；Describe clearly the spare parts技术文件包括整机装配图纸和电气原理图。Technical files include assembly drawings for the whole equipment and schematic diagram for electronics9.技术文件Technical documents乙方提供以文件The following documents needed to be provided by B与标准一致的证书；Certificate which is consistent with standard使用手册；Users Manual总成图纸；Assembly Drawing详细图纸；Detailed Drawings电子示意图；Electric Sketch气动示意图；Pneumatic Sketch零件信息，及易损件零件清单；Component Information and wearing parts list备用件清单，维修指导书；Spare part list, maintenance instruction10.员工培训Employees training培训4个操作工、1个工艺员、1个设备维修员、时间在5个工作日以上；Supplier will train 4 operators, 1 technician, 1 equipment repairman in AHX for AHX, the total days for training are more than 5 working days此信息必须被存入文件夹和CD光盘内，并且用中英文件双语；This information will be stored in file folders, and CD disc, and will be bilingual, both English and Chinese.11.备件Spare parts 设备到达甲方工厂时，乙方需向甲方免费提供以下备件：换能器2件，高频线2根，高频继电器2件,常用圆形焊头2件,片状焊头2个；AHX如再需备件，供应商将收取备件费，备件清单请参考易损件清单. When equipment reaches party A, Party B needs to provide the following spare parts for free: 2 energy converters; 2 high-frequency coils, 2 high-frequency relays, 2 round welding horns, 2 plate welding horns; when party A needs more spare parts, Party B will charge for that. For the list for spare parts, please refer to the wearing parts list12.保证Warranty -设备设计工作寿命为200万次。Equipment design working life is 2 million.-保修期: 整机1年，换能器1年， 焊头3个月。Guara