质量控制计划(英文).xls

第 1 页 共 8 页 Document No STQC 011 StamplasStamplas TechnologyTechnology Prepared byPreparation Date2007 07 04Version A0 Product Name Laptop computer coat Process QC PlanAudited byRevision DatePage8 Project Name In Process Content Control Item Control Standard Engineering Specificatio n Inspection Time Sampling Set Inspection Method Apparatus Responsibl e Unit Exception Handling of Quality Record SampleFrequency Incoming Material Paint Inspection Package Appearance Disrepair Rust Lack of Material Label etc Raw Material Inspection Specificatio n Within 4hrs after Incoming Material One TimeEach Lot Visual Appraisal QC Incoming Material Inspection Report Incoming Material Inspection Disqualified Report Corrective and Protective Measurement List Viscosity8 5s Within 4hrs after Incoming Material One TimeEach Lot Number 2 Yantian Cup QCibidem Solid Content According to Vendor s Solid Content Index of Quality Report Within 4hrs after Incoming Material One TimeEach LotOvenQCibidem Adhesion5B Raw Material Inspection Specificatio n Within 8hrs after Incoming Material One TimeEach Lot Bagger Knife 3M Tape QCibidem Pencil Hardness Above 2Hibidem Within 8hrs after Incoming Material One TimeEach Lot Pencil Hardness Apparatus QCibidem ProjectProject NameName InIn ProcessProcess ContentContent ControlControl ItemItem ControlControl StandardStandard EngineeringEngineering SpecificatioSpecificatio n n InspectionInspection TimeTime SamplingSampling SetSet InspectionInspection MethodMethod ApparatusApparatus ResponsiblResponsibl e e UnitUnit ExceptionException HandlingHandling ofof QualityQuality RecordRecord 第 2 页 共 8 页 SampleSampleFrequencyFrequency Incoming Material Paint Inspection GlossAbove 80ibidem Within 8hrs after Incoming Material One TimeEach LotGloss MeterQCibidem Ethanol Tolerance Load 500g 50 Cycles Without Seeing Substate ibidem Within 8hrs after Incoming Material One TimeEach LotWear Tester QCibidem Wear Resistance 175gf Above 350 Times ibidem Within 8hrs after Incoming Material One TimeEach Lot RCA Wear Tester QCibidem Thickness 15 30umibidem Within 8hrs after Incoming Material One TimeEach Lot Coating Thickness Apparatus QCibidem Color Color Comparison with Computer E 0 5 ibidem Within 8hrs after Incoming Material One TimeOne TimeColorimeterQCibidem SubstrateAppearance Customer S Requirement Customer s Specificatio n Visual Appraisal QCibidem Producti on Process Substrate Handling Sanding Sand Smoothly with 1500 Sandpaper Job Instruction Every 45mins 5PCSTime Visual Appraisal Production IPQC Polling Record Producing Anomaly Report ProjectProject NameName InIn ProcessProcess ContentContent ControlControl ItemItem ControlControl StandardStandard EngineeringEngineering SpecificatioSpecificatio n n InspectionInspection TimeTime SamplingSampling SetSet InspectionInspection MethodMethod ApparatusApparatus ResponsiblResponsibl e e UnitUnit ExceptionException HandlingHandling ofof QualityQuality RecordRecord ProjectProject NameName InIn ProcessProcess ContentContent ControlControl ItemItem ControlControl StandardStandard EngineeringEngineering SpecificatioSpecificatio n n InspectionInspection TimeTime InspectionInspection MethodMethod ApparatusApparatus ResponsiblResponsibl e e UnitUnit ExceptionException HandlingHandling ofof QualityQuality RecordRecord 第 3 页 共 8 页 SampleSampleFrequencyFrequency Producti on Process Substrate Handling Surface Treatment Clean oil on the Substrate Surface with Acetone Job Instruction Every 45mins 5PCSTime Visual Appraisal Productionibidem Assembly Jig Substrate Stability Job Instruction when Putting Product on Line Time Visual Appraisal productionibidem Electrostat ic Cleaning Clean dust on the Substrate Surface with High Pressure Job Instruction Every 45mins 5PCSTime Visual Appraisal Productionibidem Parameter adjustment Paint Preparation Regulate Work According to Job Instruction Job Instruction Every Time Make Preparation One TimeEach Lot Visual Appraisal Production Technology ibidem Velocity Adjustment 2 3m min Job Instruction when Starting Production Line One TimeEach Lot Visual Appraisal Production Technology ibidem Height Adjustment of spray gun Regulate Inspection According to Job Instruction Job Instruction Every 2hrs after the Stability of Parameter One TimeEach Lot Visual Appraisal Production Technology ibidem Pressure Adjustment of spray gun Inspect According to Job Instruction Job Instruction Every 2hrs after the Stability of Parameter One TimeEach Lot Visual Appraisal Production Technology ibidem Application Spray Priming Sampling According to Inspection Standard Job Instruction Every 45mins 5PCSDay Visual Appraisal Spiral Micrometer Production IPQC Polling Record Report of disqualification Co rrective and Protective Measurement List ProjectProject NameName InIn ProcessProcess ContentContent ControlControl ItemItem ControlControl StandardStandard EngineeringEngineering SpecificatioSpecificatio n n InspectionInspection TimeTime SamplingSampling SetSet InspectionInspection MethodMethod ApparatusApparatus ResponsiblResponsibl e e UnitUnit ExceptionException HandlingHandling ofof QualityQuality RecordRecord ProjectProject NameName InIn ProcessProcess ContentContent ControlControl ItemItem ControlControl StandardStandard EngineeringEngineering SpecificatioSpecificatio n n InspectionInspection TimeTime InspectionInspection MethodMethod ApparatusApparatus ResponsiblResponsibl e e UnitUnit ExceptionException HandlingHandling ofof QualityQuality RecordRecord 第 4 页 共 8 页 SampleSampleFrequencyFrequency Producti on Process Application Baking150 30mins Operation Specificatio n Every 2hrsOne TimeTimeThermometer Productionibidem Assembly Jig Cover area which do not need to be colored Job Instruction Every Time load and unload the jig Time Visual Appraisal Production IPQC Polling Record Producing Anomaly Report Spray White Paint Sampling According to Inspection Standard Job Instruction Every 45mins 5PCSTime Visual Appraisal Production IPQC Polling Record Report of disqualification Co rrective and Protective Measurement List Unload Jig Inspect according to Job Instruction Job Instruction Every Time load and unload the jig Time Visual Appraisal Production IPQC Polling Record Producing Anomaly Report Baking60 10mins Operation Specificatio n Every 2hrsTimeDayThermometer Productionibidem Assembly Jig Cover area which do not need to be colored Operation Specificatio n Every Time load and unload the jig Time Visual Appraisal Productionibidem Spray Brown Paint Sampling According to Inspection Standard Job Instruction Every 45mins 5PCSTime Visual Appraisal Production IPQC Polling Record Report of disqualification Co rrective and Protective Measurement List ProjectProject NameName InIn ProcessProcess ContentContent ControlControl ItemItem ControlControl StandardStandard EngineeringEngineering SpecificatioSpecificatio n n InspectionInspection TimeTime SamplingSampling SetSet InspectionInspection MethodMethod ApparatusApparatus ResponsiblResponsibl e e UnitUnit ExceptionException HandlingHandling ofof QualityQuality RecordRecord SampleSampleFrequencyFrequency ProjectProject NameName InIn ProcessProcess ContentContent ControlControl ItemItem ControlControl StandardStandard EngineeringEngineering SpecificatioSpecificatio n n InspectionInspection TimeTime InspectionInspection MethodMethod ApparatusApparatus ResponsiblResponsibl e e UnitUnit ExceptionException HandlingHandling ofof QualityQuality RecordRecord 第 5 页 共 8 页 Producti on Process Application Unload Jig Inspect according to Job Instruction Every Time load and unload the jig Time Visual Appraisal Production IPQC Polling Record Producing Anomaly Report Baking60 10mins Operation Specificatio n One TimeDayThermometer Productionibidem Assembly Jig Cover area which do not need to be colored Operation Specificatio n Every Time load and unload the jig Time Visual Appraisal Productionibidem Spray Deep Green Paint Sampling According to Inspection Standard Operating Instructions Every 45mins 5PCSTime Visual Appraisal Production IPQC Polling Record Report of disqualification Co rrective and Protective Measurement List Unload Jig Inspect according to Job Instruction Operation Specificatio n Every Time load and unload the jig Time Visual Appraisal Production IPQC Polling Record Producing Anomaly Report Baking60 10mins Operation Specificatio n Every 2hrsOne TimeDay Visual Appraisal Productionibidem Assembly Jig Cover area which do not need to be colored Operation Specificatio n Every Time load and unload the jig Time Visual Appraisal Productionibidem ProjectProject NameName InIn ProcessProcess ContentContent ControlControl ItemItem ControlControl StandardStandard EngineeringEngineering SpecificatioSpecificatio n n InspectionInspection TimeTime SamplingSampling SetSet InspectionInspection MethodMethod ApparatusApparatus ResponsiblResponsibl e e UnitUnit ExceptionException HandlingHandling ofof QualityQuality RecordRecord SampleSampleFrequencyFrequency 第 6 页 共 8 页 Producti on Process Application Spray Brown black Paint Sampling According to Inspection Standard Job Instruction Every 45mins 5PCSTime Visual Appraisal Production IPQC Polling Record Report of disqualification Co rrective and Protective Measurement List Unload Jig Inspect according to Job Instruction Operation Specificatio n Every Time load and unload the jig Time Visual Appraisal Production IPQC Polling Record Producing Anomaly Report Baking60 10mins Operation Specificatio n Every 2 hrs One TimeDayThermometer Production IPQC Polling Record Producing Anomaly Report Print Sampling According to Inspection Standard Job Instruction Every 45mins 5PCSTime Visual Appraisal Production IPQC Polling Record Report of disqualification Co rrective and Protective Measurement List Baking60 10mins Operation Specificatio n Every 2 hrsTimeThermometer Production IPQC Polling Record Producing Anomaly Report Assembly Jig Cover area which do not need to be colored Operation Specificatio n Every Time load and unload the jig 5PCSTime Visual Appraisal Production IPQC Polling Record Producing Anomaly Report Spray Topcoat PU UV Sampling According to Inspection Standard Job Instruction Every 45mins 5PCSTime Visual Appraisal Production IPQC Polling Record Report of disqualification Co rrective and Protective Measurement List ProjectProject NameName InIn ProcessProcess ContentContent ControlControl ItemItem ControlControl StandardStandard EngineeringEngineering SpecificatioSpecificatio n n InspectionInspection TimeTime SamplingSampling SetSet InspectionInspection MethodMethod ApparatusApparatus ResponsiblResponsibl e e UnitUnit ExceptionException HandlingHandling ofof QualityQuality RecordRecord SampleSampleFrequencyFrequency 第 7 页 共 8 页 Producti on Process ApplicationBaking 75 UV lamp irradiation after 10mins Operation Specificatio n Every 2hrsOne TimeDayThermometer Production IPQC Polling Record Producing Anomaly Report First Piece confirmatio n Appearance Coating Thickness Color etc Inspect according to Inspection Standard Inspection Standard before Lot Production Every Time 5Pieces First Piece of the Day Visual Appraisal Ex periment C First piece confirmation report Report of disqualification Co rrective and Protective Measurement List Polling Sampling Product Appearance In Process Apparatus etc Inspect according to Inspection Standard and Job Instruction Inspection Standard Job Instruction every 45mins Pieces Each Class Visual Appraisal Ex periment QC IPQC Polling Record Report of disqualification Co rrective and Protective Measurement List Last piece comparison Compare with the former lot Compare with the former lot Inspection Standard after complete 1 3 of lot production Pieces Last Piece of the Day Visual Appraisal Last piece comparison report Corrective and Protective Measurement List ect Finished Producttotal inspection Appearance Grit bubbles white wrinkling etc Inspection Standard Each Lot According AQL List Visual Appraisal FQC Finished product inspection report Performance Testing Inspection Standard Each LotOne TimeEach Lot Laboratory Tests Experiment al Members Finished product inspection report Packing Quantity Specificati on Inspect according to Inspection S