NPD 新产品开发控制PPT课件.ppt

NewProductDevelopmentNPD 新產品開發流程 陳堅慈 FredChen June14 2002 2 為何需要新產品開發與流程 新產品開發是什麼 一個團體根據需要 訂定計劃 組織人員 開發設計與驗證樣品 並使之能大量複製與販售之過程稱之新產品開發流程 為何需要新產品開發 一個以服務產生營利之團體 為使之利潤來源能持續不斷 必需在原有產品利潤降低或開拓新事業領域時 進行新產品開發以維持適當利潤使團體存活 新產品開發風險大量複製代表大量材料與金錢投入 若產品有任何重大瑕疵 將會造成產品退貨 輕者損失商譽賠錢解決 嚴重可能使公司經營發生困難降低風險提升利潤經由適當有效流程控制 複製經驗 確保產品開發品質控管機制 以提升量產之品質 減低公司營運風險 經由經驗分享 減少犯錯機會 降低開發時間 使產品快速上市 以取得最佳利潤 3 PDCALoop Plan Tohaveaplan Whatitis HowandWhentodo Howtocheck Do FollowplantodoCheck FollowplantodocheckingAction Toassesstheeffectivenessofresultwithplan PDCA Plan Do Check Action Plan Do Check Action Quality 品質 Cost 成本 Delivery 交期 4 LifeCycleofProduct 市場Marketing 終止EndofLife 企劃Planning 開發設計Design 試作 Sample評價 Evaluation 試產PilotRun 量產MassProduction 5 ResourceofDevelopment ProductDesignCapability POWER Publication ProductEngineering ThermalDesign MechanicalID BIOSS WF W ElectronicHardware ReliabilityTesting CompatibilityTesting TestingProgram TestingFixture PCBLayoutSimulation Pre Load Manufacturing EMC Safety 6 ConceptDesign DVT MVT EVT MassProduction Start Planning EVT EngineerVerificationTest DVT DesignVerificationTest MVT ManufacturingVerificationTest ProductDevelopmentControlFlow Pass Pass Pass Fail Fail Fail Gating Gating Gating 開發設計DevelopmentDesign 樣品製作SampleBuild樣品評價VerificationValidation 試產PilotRun NPD NPI NPD NewProductDevelopmentNPI NewProductIntroduction 7 NPD NPI NPIOperation MassProduction ODMProject OEMProject NPIOperation NPDOperation NPI NewProductIntroductionFocusonaproductbephasedinmanufacturingrelatedactivities NPD NewProductDevelopmentExcepttheNPIactivities Italsoincludedproductdesignanddesignverificationandvalidationrelatedactivities Pass Fail Gating NPIOperation 8 NPI NewProductIntroduction NPI Aprocesstomakeaproductbeproduced deliveredtocustomerormarket Productdocumenttransferring PilotRun MassProduction Yieldrateimprovement Technical Qualityrequirement Failureanalysis reliabilitytest EarlyManufacturingInvolvement DFM DFTreview feedback ManufacturingReadinessReview Plan Tooling spec document Setupprojectteam Projectteamlist dependsoncooperationmodel E C M Prototyping1 2 Samplemaking E C M EngineeringChangeManagement ECR ECN 9 ECR ECNinPDM 10 QualityManual FunctionProcedures ProductInstructions IndividualProductspec Drawing etc 大QM 500q CurrentStructures T P D OF Product Material Method Process Machine BOM Drawing Spec Instruction T P D Related WithinDept CrossDept CrossFunction NewStructures SOM Dept 40Books10 chapters TPDinQualitySystemStructure Date Apr 20 2000 ManagementManual UpdatedandglobalizedQM Gen etc ADM FD MIS SupportingGroups ReviseUpgrade 0 1 2 3 4 5 6 7 1999 2000StandardforInternationalandGlobal 8 TQA TQM BestClass INTERNALCEGE EXTERNAL FEEDBACK INTERNAL FOLLOWUP EXT CUSTOMER ECN ECR CI FOLLOWUPCI ECN Procedure T P D ECR CI ECNFLOW HQDC SITEDC StandardizationImplementation SITEQRB DC QRB DC PM MM TPD SOM TPD TechnicalProductDocument 11 NPITPDDocumentation 12 ConceptDesign DVT MVT EVT MassProduction Start Planning EVT EngineerVerificationTest DVT DesignVerificationTest MVT ManufacturingVerificationTest Pass Pass Pass Fail Fail Fail Gating Gating Gating 開發設計DevelopmentDesign 樣品製作SampleBuild樣品評價VerificationValidation 試產PilotRun NPD NPI NPD NewProductDevelopmentNPI NewProductIntroduction ProductDevelopmentControlFlow 13 WhatisEVT DVT MVT Purpose IncreaseProductDevelopmentQualityReduceRiskofDevelopmentandCost EVT EngineeringSampleVerificationTest Earlyengineeringsamplemeetproductspecificationrequirementwithoutseveritybugs thesamplemaybemadebymechanicalmockup earlierversionhardwareandsoftware Withsmallsamplequantity lesstestresourceinvolvement Keyandcriticaltestitemstoverifythesample DVT DesignReadinessVerificationTest Designmatureengineeringsamplemeetproductspecificationrequirementwithoutbugs thesampleshouldbetoolingmechanicalpartswithnearmaturehardwareandsoftware Withenoughsamplequantity conductalldesigntestitemtodoverificationtoensureproductdesignreadiness 14 MVT ManufacturingReadinessVerificationTest Manufacturingqualitylevelsample Pilotrunwithsmallquantitymanufacturingtocomeoutoptimizationparameterformassproduction Conductmanufacturingpointviewverificationwithquantitativesampletotestproductearlylifeperformance Preparepartsforafterservicerequirement Gotrelatedregulationandcertificationforproduct Readyformassproduction WhatisEVT DVT MVT 15 Planning RequirementofProduct TechnologyFeasibility BusinessFeasibility ProjectPlan Specification H W ID Mechanical S W Regulation ScheduleStatementOfWork ScopeOfWork PM TeamListCostSampleplanBudget CustomerProductMarketing InternalCapabilityExternalSupporting 16 TeammemberandResponsibility BUHead PM ProjectManager H W HardwareDesign S W SoftwareDesign MD MechanicalDesign PowerPCBLayout EMCHomologation Safety LogoCertification HardwareFunctionTest CompatibilityFunctionTest Stability ReliabilityTest MechanicalTest PE ProductEngineer ManufacturingProcess ManufacturingTesting ManufacturingEquipment ManufacturingQA PM OwnertocoordinateNPDoperationPE OwnertocoordinateNPIoperation NPD NPI Teamlisttohaveprojectmemberassignmentfromrelatedfunctionteam 17 MainFlowofDevelopment Specification H W Mechanical S W Regulation Schedule Cost ProductDesign Hardware Mechanical Software DesignQualificationAssurance DQA DesignforManufacturing DFM DesignforTesting DFT DesignforAvailabilityServiceability DFA DFS MassProduction ManufacturingQualificationAssurance MQA 18 DesignActivityFlow Design DesignReview DesignCheckList Simulation Specification RegulationRequirement EMCSafetyThermal DesignCheckList DFMDFT DFADFS EMCSafetyThermal KnowHowExperience Approved 19 DesignQualification TestPlan Specification DesignQualificationTesting BugAlertingandTracking DesignExitGating TestReport 20 DesignQualificationPlanforServer EVT1 HardwareFunctionTest2 BIOSFunctionTest3 IntensiveTest4 WindowsMEFunctionTest5 WinNT 2000 XPServerFunctionTest6 ServerManagementTest7 PowerOn OffBootupTest8 DesignMarginTest9 SignalQualityAnalysis10 EMCTest11 ThermalTest12 Manufacturabilityanalysis13 MTBFPrediction DVT1 HardwareFunctionTest2 BIOSFunctionTest3 IntensiveTest4 WinNT 2000 XPServerFunctionTest5 ServerManagementTest6 ServerStressTest7 SeverLogoPreTest8 S W H WCompatibilityTest9 PowerOn OffBootupTest10 DesignMarginTest11 SignalQualityAnalysis12 EMCTest13 ThermalTest14 AcousticTest15 VibrationTest16 DropTest17 SafetyTest18 Manufacturabilityanalysis MVT1 HardwareFunctionTest2 BIOSFunctionTest3 IntensiveTest4 WinNT 2000 XPServerFunctionTest5 ServerManagementTest6 ServerStressTest7 SeverLogoPreTest8 S W H WCompatibilityTest9 PowerOn OffBootupTest10 DesignMarginTest11 SignalQualityAnalysis12 EMCTest13 ThermalTest14 AcousticTest15 SafetyTest16 Manufacturabilityanalysis17 ServerLogoSubmission18 EMCRegulationCertification19 ELP EarlyLifePerformance Test 21 CategoryofDesignQualification ProductSpecification EnvironmentStress Regulation Certification LifePerformance 1 HardwareFunctionTest2 BIOSFunctionTest3 CompatibilityTest4 OSFunctionTest5 SignalQualityAnalysis6 MechanicalThermalTest 1 ELP EarlyLifePerformance Test2 MTBFTest 1 PowerOn OffBootupTest2 DesignMarginTest3 H T BTest4 ThermalCyclingTest5 ThermalShockTest6 AcousticTest7 VibrationTest8 MechanicalShockTest9 DropTest 1 EMCRegulationCertification2 SafetyRegulationCertification3 WHQLLogoCertification4 GreenPCCertification5 Wi FiCertification6 BQBCertification Manufacturing 1 Manufacturabilityanalysis2 TestCoverAnalysis 22 DFM DesignForManufacturing Quality CostRequirement USIandSupplierProcessRequirement EasyFabrication Assembly DesignReview DesignRule CheckList LessonLearn EarlyInvolvement BugAlertingandTracking ShortestCycleTime ZeroFailureRate CostEffective TimeToVolume Requirement Process Target SpecialFixtureorToolingPreparing EnoughDesignMarginandTolerance 23 DFT DesignForTesting Quality CostRequirement EasyTesting EnoughCoverage 100 TestCoverage EarlyInvolvement ShortestCycleTime CostEffective TimeToVolume DesignReview DesignRule CheckList LessonLearn BugAlertingandTracking Requirement Process Target TestCode SpecialFixtureorToolingPreparing 24 DFA DesignForAvailability SupplyRiskAnalysis EarlyInvolvement SupplierManagement BOM BillOfMaterial CostEffective TimeToVolume Requirement Process Target RightPartsSelection Quality Cost AvailabilityRequirement 25 DFS DesignForServiceability DesignReview DesignRule CheckList LessonLearn ServiceCostAnalysis EarlyInvolvement FRUManagement PECloseLoopRecord HighestCustomerServiceSatisfaction Requirement Process Target EasyHandling LowestServiceCost OnTimeServiceRequirement BugAlertingandTracking 26 DevelopmentDocumentation FGBOM ProjectFolderMVT32 A2LevelBOM A1LevelBOM M BH WDesignOutputMVT32 S WDesignOutputMVT32 BIOSDesignOutputDVT21 MechanicalDesignOutputMVT32 ProductFolderA MOIMVT31 BIOSMVT32 SchematicDVT23 PCBLayoutMVT31 DocumentBOM MaterialBOM 27 Specificationrequirement Design DesignOutputReview Samplefabrication SampleQualification TestReport Designphasegating Bugtracking Sampledebugandsolution Start NextPhase ActionList DevelopmentControloperation PeriodicDesignReview 28 PDMBugTrackingWorkflow Open Work Assign Confirm Close Addadefect Fixingthedefect Reject Fail Verifythefix chooseseitherPassorFail Action Pass Debug Verify Fail Yes Cancel AnyTime B