前帮机英文说明书.doc

CONTENTS Preface 1 Machine Warranty1 Machine Acceptance 2 Installation 2,3 Function 3, 4 Touch Screen Introduction 516 Function of Spare Parts 1622 Cautions Before Operation 23 Action Flow Chart2428 Maintenance 2932 Operation Introduction 3334 Troubleshooting3537 Adjustment of Structure3843 Adjustment of Cementing 4445Attached：Spare parts installed diagram and listCircuit diagramAttached accessories in tool box Preface.l 奇峰鞋机提醒您，购买需知：If found any faulty part or damage of machine after unpacked, please inform our company or relevant office within 7 days, and photo the damaged parts to send to our company, our company will send assigned staff to deal with it soon.l Please take care to read all the instructions included in this manual, as well as the information included on the plate attached to the machine. Our company will not be responsible for any damage caused by use not included in the instructions in this manual, or caused by negligence or incorrect use. l Our company will not be held responsible for any unauthorized modifications or changes made to the machine by the purchaser, who then becomes responsible for the machine.l Please ask professional staff to maintain or repair machine in order to know the position or causes of faults earlier when our staff go to test running the machine, which also shorten the repair time.l Our company reserve the rights of modifying machine at any time without any notice.l The following situation appears in your company have nothing to do with our company; our company wont bear any responsibility.a) Materials used for test-running of the new machine.b) Profit lost in the process of the manufacture or marketing of finished products.c) Person injury caused from wrong operation as failure of complying with operation manual.d) Invasion events resulted from products manufactured by this machine that involved patent, registered trademark and intellectual property rights.l Expenses from returned products or replacement for new machine should be born by purchaser. Machine Warranty.l Spare parts described in this manual（except consuming parts）all have one year warranty (from purchase date), if any damage appears (except wrong operation) during warranty time, our company will repair or replace them for free.l In order to guarantee the rights and benefits of buyers for purchasing this machine, buyers should hold the purchase contract or rent contract to consult our company for this machine and enjoy the maintenance service after sales. l This guarantee is only valid for buyers. Machine Acceptance.l Damage check and report.Before unpack and receive the machine, please check the wooden case, if found broken, write this in the transport damage list and reform the insurance agency to fill in the application and notice our company as soon as possible.l Unpack and Carrying.When carrying machine, refer to the hang point marked in the drawing, usually its better to carry machine in the installation position to unpack the package, which also can decrease the machine damage rate during transportation. As all cases located well, only remove the upper cover and side plates, while the bottom part its for carrying when installation. Now as machine without any coverings, its very clear to check if any damage of machine. l Return for damaged or wrong equipment.Before return or replacement of machine, please write a report including damaged or wrong items, damage condition and cause, spare parts code, machine type, manufacture date and machine serial number to send to our company for approval. Our company will deal with it as soon as possible. 前帮机 Installation.l Installation sequence:1) Clean machine with anticorrosive oil;2) Open oil tank lid to fill in hydraulic cycle oil (refer to oil type list) for about 100 liters, level of oil surface should not lower than top lid for 5 cm;3) Before connecting power, make sure the voltage in factory complies with voltage of machine (marked on metal nameplate), if need to change the machine voltage, voltage of transformer also need to be changed;4) Power cable should have good grounded (“G” marked on the green wire) to the ground; grounded resistance should less than100 ohm;5) Switch power to the position ON, and press the motor button to start up, when motor rotation is converse with the arrow shows, change any two wires with each other.6) Please take care to read this manual carefully before do any operation on the machine in case of machine damage and personnel injury;In order to get the best using effect and lengthen machine service life, please choose the high quality hydraulic oil as different brands in different countries, our company introduced the following brands for our customers.BrandModelC.P.CAW46ISO DISHD46CALTEXRANDC OIL 46ESSOTERESSO 46MOBILLIGHT OIL 25Remark: if your company cant get the above oil, please choose solvent with erosion resistance between 200-250SUS, or hydraulic oil with viscosity between 40-60CST. Function.This machine is QF-838DA (MA) Computer Auto-cementing Toe Lasting Machine, a molding machinery with 9-pincer clamping vamp to shape toes. During toe cementing, this machine can balance its force on the whole vamp and reach the requirement of attaching last with easy operation, high efficiency, stable quality and easy maintenance. It also applies to some special types like hiking boots, safety shoes besides general ones such as child shoes, sports shoes, woman shoes, horse boots etc. Function introduction as following:1) Multifunctional point-mode pressing forming band acts in concert with design of special track wiper. It attaches to shoe last evenly after cementing and will not generate any drape to ensure excellent quality and nice appearance.2) Each group of pincers can act in concert with shoe type of its independent position and auto-balance function, and can also choose to act in stroke of auto-drop.After clamping shoe vamp, its possible to control any group of pincers manually to drop them or clamp again after open which keeps vamp attaching to last and pincers tensile force in the best condition. 前帮机3) Mid-pincer can sway within its proper range, and its flexible for pincers ranking of some special shoes with its wider usage range.4) Wiper has the function of fine adjustment, act in concert with action input in the computer, settings are very easy and fast with number display, and its easy to judge to save time.5) Inner support has two-part rise function option; as a result, its very convenient to clamp leather subject to wear and very short vamp. Act in concert with pressure reduce of pincers clamping force, it can avoid vamps damage and reduce the rate of damage caused by human factor to save materials and labor expense.6) Applicator adopts the two-section structure, act in concert with shoe type to adjust shoes in different size, switch right and left shoes and change of inside and outside of shoes, which makes cementing position to outline more closely to make the best cementing effect.7) The design of double-supporting point of pincer plate can make them adjust their opening arc separately from right to left and make the 2nd pincer angle do the fast adjustment according to shoe toes changing. During shoe last changing, it saves time of pincers ranking to make sure vamp clamped fit close to arc of shoe last.8) Machine adopts PLC control system with touch screen and figure display, it improves machine stability and handling quality greatly. The testing function enable machine to monitor the external parts, the newest condition of mechanism and enforcement action for some special mechanisms.9) We provide memory function for groups of shoe types, when shoe types change, only need to recruit the same shoe type parameters used before and without reset, as a result, it shortens work time greatly.10) The oil pressure system adopts the high-low pressure loop design to keep low oil pressure, act in concert with pressure collector of high capacity to keep pressure stable. Pressure adjustment of all parts and pressure gauge are equipped to make operation and adjustment easy.This machine is equipped with glue auto-spraying system which makes vamp and shoe last nailed with mid-sole be cemented together directly, and this handling is easy which saves the procedure of traditional manual glue-pasting for toes, besides, it acts in concert with switch of wiper and applicator, and it also applies to the producing of some special shoes. 前帮机 Operation & Function of Touch Screen.Main PagePress this key to enter the adjustment of output and pressing time.Press this key to enter the function of switch option.Press this key to enter the option function of pincer auto-drop.Press this key to enter option function of pincer use or nonuse.Press this key to enter the time adjusting for multifunction delay.Press this key to enter the manual testing function.Press this key to enter input or output testing.Shoe-type quantity & pressing time adjustment PagePress this key, output returns to zero.Press this key to set pressing time.Press this key to enter shoe-type set page.Full-auto/Semi-auto for choice.Lamp use or nonuse, press the key ON/OFF.Cross light use or nonuse, press the key ON/OFF.Page UP.Page DOWN.Press this key to set the standby time, no operation within the set time; display enters the standby mode to save electricity. Switch option PageThe action option key of heel support top seat, on position 2, heel support top seat acts together with the inner & external support, on position 3, it acts following the inner and external support.Set key of forming band use () or nonuse (), operation method as above.The set key of auxiliary side-pressing, forming band, when press the second time, auxiliary side-pressing and forming band can choose to continue or stop.Auxiliary side-pressing use or nonuse ().Adjust inner support to raise one/two section.Option key for external support use or nonuse ().Option key for location of head-pressing press the 1st time. Operation method as above.Option key for choose position 2 to rise with support together at the same time or 3 to rise following the support.Adjust external support to raise one/two section.Auxiliary wiper use () or nonuse (), when machine running but not work, its better to turn off this key in case the forming band is damaged by wiper.Setting key for pincer pressure release use or nonuse ().Setting key for glue-sending mechanism use () or nonuse ().Page UP.Page DOWN.Return to main page. 前帮机Pincer auto-drop switch PageOption key for left 2nd pincer auto-drop use () or nonuse (), press their corresponding keys to operate.Option key for left 3rd pincer auto-drop use () or nonuse (), press their corresponding keys to operate.Option key for left 4th pincer auto-drop use () or nonuse (), press their corresponding keys to operate.Option key for left 5th pincer auto-drop use () or nonuse (), press their corresponding keys to operate.Option key for right 2nd pincer auto-drop use () or nonuse (), press their corresponding keys to operate.Option key for right 3rd pincer auto-drop use () or nonuse (), press their corresponding keys to operate.Option key for right 4th pincer auto-drop use () or nonuse (), press their corresponding keys to operate.前帮机Option key for right 5th pincer auto-drop use () or nonuse (), press their corresponding keys to operate.Option key for mid-pincer auto-drop use () or nonuse (), press their corresponding keys to operate.Depth option key for pincer auto-drop, pincer falls a little.Depth option key for pincer auto-drop, pincer falls moderately.Depth option key for pincer auto-drop, pincer falls further.Set key for pressing-head that falls in fixed pressure or fixed location.Page UP.Page DOWN.Return to main page.Pincer use option PageOption key for nonuse of mid-pincer, press the corresponding key to operate.Option key for nonuse of the 2nd pincer, operation as above.Option key for nonuse of the 3rd pincer, operation as above.Option key for nonuse of the 4th pincer, operation as above.Option key for nonuse of the 5th pincer, operation as above.Option key for use or nonuse of 5th pincer turning, operation as above.Option key for mid-pincer clamping independently or with the 2nd pincer (1+2) together at the same time.Option key for pincer micro-open, press the corresponding key to operate.Page UP.Page DOWN.Return to main page.Time set for right pincer auto-drop PageAdjusting key for mid-pincers dropping time.Adjusting key for left 2nd pincers dropping time.Adjusting key for left 3rd pincers dropping time.Adjusting key for left 4th pincers dropping time.Adjusting key for left 5th pincers dropping time.Go to right page.Return to main page.Time set for right pincer auto-drop PageAdjusting key for right 2nd pincers dropping time.Adjusting key for right 3rd pincers dropping time.Adjusting key for right 4th pincers dropping time.Adjusting key for right 5th pincers dropping time.Go to left page.Return to main page.Switch time set PageTimer for inner supports delayed rise, press its option key to set.Timer for wipers delayed coming out, operation as above.Time adjusting key for pincers delayed auto-drop, operation as above.Time adjusting key for pincers delayed micro-open, operation as above.Time adjusting key for auxiliary wipers delayed action, operation as above.Timer for heel supports delayed going forward, operation as above.Timer for delayed glue-feeding, operation as above.Timer for action delayed reset, operation as above.Manual PageWiper goes out, (acts after large seat falling down).Wiper returns, press its corresponding key.Display wipers current coordinate figure.Press this key, pressing-head press the shoe last constrainedly.Option key for large seat rise or down manually.Press this key, pressing-head returns constrainedly.Page UP.Page DOWN.Return to main page. Parts functions introduction.1. Pressure valve: adjust pincer clamping pressure, usually vamp pressure is 30-40kg/cm2.2. Pressure valve: adjust pincer glide pressure released, usually its 10kg/ cm2.3. Pause switch: adjust speed when wiper goes forward, rotate it in clock-wise direction, and speed down; conversely, speed up.4. Pause switch: adjust speed when auxiliary wiper goes forward, rotate it in clock-wise direction, and pressure up; conversely, pressure down.5. Pressure valve: adjust external support pressure, rotate it in clock-wise direction, and pressure up; conversely, pressure down.6. Pressure valve: adjust pressure when forming band presses sides, rotate it in clock-wise direction and pressure up; conversely, pressure down.7. Pressure valve: adjust pressure when pressing-head press the first time, rotate it in clock-wise direction, pressure up; conversely, pressure down.8. Pressure valve: adjust the pressure when pressing-head press the second time, rotate it in clock-wise direction, and pressure up; conversely down, usually vamp pressure is 30-35kg/cm21. Pressure gauge: display pincer clamping pressure.2. Pressure gauge: display pincer glide pressure released.3. Pressure gauge: display external support pressure.4. Pressure gauge: display forming pressure from forming band.5. Pressure gauge: display the